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DIAGNOSTIC PROCEDURE

DTC B2477 DIAGNOSTIC PROCEDURE

DTC C1946, C1947, C1948, C1981, C1982

DTC C1946, C1947, C1948, C1981, C1982 DETECTION CONDITION AND POSSIBLE CAUSE

CAUSE

z

SAS control module malfunction

STEP

INSPECTION

ACTION

1

INSPECT SAS CONTROL MODULE

z

Using the M-MDS, perform SAS control

module configuration. (See

SAS

CONTROL MODULE

CONFIGURATION

.)

z

Is DTC B2477 indicated?

Yes

Replace the SAS control module. (See

SAS

CONTROL MODULE

REMOVAL/INSTALLATION

.)

No

DTC troubleshooting completed.

DTC

C1946 Seat track position sensor circuit open
C1947 Seat track position sensor circuit short to body ground
C1948 Seat track position sensor circuit resistance not within specification
C1981 Seat track position sensor circuit malfunction
C1982 Seat track position sensor circuit short to power supply

DETECTION

CONDITION

z

Malfunction in seat track position sensor circuit.

WARNING:

z

Detection conditions are for understanding the DTC outline before performing an

inspection. Performing an inspection according to only the detection conditions
may cause injury due to an operating error, or damage the system. When

performing an inspection, always follow the inspection procedure.

POSSIBLE

CAUSE

z

Malfunction of connector between seat track position sensor and SAS control module.

z

Open or short circuit in wiring harness between seat track position sensor and SAS

control module.

z

Seat track position sensor malfunction

z

SAS control module malfunction

2008 Mazda CX-9 Grand Touring

2008 RESTRAINTS On-Board Diagnostic (Restraints) - Mazda CX-9

Microsoft

Sunday, November 15, 2009 10:18:47 AM

Page 80

© 2005 Mitchell Repair Information Company, LLC.

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Содержание CX-9 Grand Touring 2008

Страница 1: ...added to memory by removing or disconnecting the related parts Inspect only the DTCs that were indicated before inspecting z When DTCs of the present malfunction are no longer output after present or...

Страница 2: ...AGNOSTIC Fig 1 Flow Chart Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 RESTRAINTS On Board Diagnostic Restraints Mazda CX 9 Microsoft Sunday November 15 2009 10 18 46 AM Page 2 200...

Страница 3: ...g Diagram Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 RESTRAINTS On Board Diagnostic Restraints Mazda CX 9 Microsoft Sunday November 15 2009 10 18 46 AM Page 3 2005 Mitchell Repai...

Страница 4: ...s are displayed perform troubleshooting according to the corresponding DTC inspection 4 After completion of repairs clear all DTCs stored in the SAS control module See CLEARING DTC CLEARING DTC 1 Conn...

Страница 5: ...on switch is turned to the ON position inspect and repair the air bag system warning light circuit and then confirm that the air bag system warning light is operational z The air bag system warning li...

Страница 6: ...TC B104B B104E B1051 U2017 B104E 43 8 Driver side side air bag sensor No 1 circuit open or short See DTC B104B B104E B1051 U2017 B104F 44 7 Passenger side side air bag sensor No 1 internal circuit abn...

Страница 7: ...bag sensor No 2 circuit open or short See DTC B105B B110C B1144 B1145 B110D 47 9 Passenger side side air bag sensor No 2 circuit open or short See DTC B105F B110D B1146 B1147 B110E 46 10 Driver side s...

Страница 8: ...ance high See DTC B1049 B1881 B1882 B1883 B1886 B1882 Passenger side pre tensioner seat belt circuit short to power supply B1883 Passenger side pre tensioner seat belt circuit short to body ground B18...

Страница 9: ...river side air bag module inflator No 1 circuit short to body ground See DTC B1057 B1916 B1932 B1934 B1936 B1938 21 12 Passenger side air bag module inflator No 1 circuit short to body ground See DTC...

Страница 10: ...8 B2230 B2232 B2234 B2233 21 12 Passenger side air bag module inflator No 2 circuit resistance high See DTC B1059 B2229 B2231 B2233 B2235 B2234 19 13 Driver side air bag module inflator No 2 circuit r...

Страница 11: ...ee DTC C1946 C1947 C1948 C1981 C1982 C1947 Seat track position sensor circuit short to body ground C1948 Seat track position sensor circuit resistance not within specification C1981 Seat track positio...

Страница 12: ...ITOR CHART NOTE z The PID data screen function is used for monitoring the calculated value of input output signals in the module Therefore if the monitored value of the output parts is not within the...

Страница 13: ...ss OCS Fault Fault information cleared at seat weight sensor 2AJ IGN_V IG1 voltage V Ignition switch is at ON B 1D OCS_CAL_ST 2 Seat weight sensor calibration status Starting Normal End Commanding NG...

Страница 14: ...calibration error FAULT 2AJ OCSFLT_COM Passenger sensing system communication status OK FAULT z Sensor normal OK z Seat weight sensor control module communication error FAULT 2AJ OCSFLT_L Passenger se...

Страница 15: ...stance ohm Under any condition 1 5 9 7 ohms 11 1M RES_AB_P Passenger side air bag module inflator No 1 resistance ohm Under any condition 1 0 9 7 ohms U 1N RES_AB2_D Driver side air bag module inflato...

Страница 16: ...isplayed the error can be cleared by turning the ignition switch to the LOCK position DTC B1013 Seat weight sensor calibration error DETECTION CONDITION z Calibration set value not within valid range...

Страница 17: ...PASSENGER SIDE FRONT SEAT z Turn the ignition switch to the LOCK position z Disconnect the negative battery cable and wait for 1 min or more z Remove the passenger side seat and visually inspect for t...

Страница 18: ...lacement perform seat weight sensor calibration and reperform the DTC inspection If the DTC is displayed even though the seat weight sensor control module has been replaced replace the SAS control mod...

Страница 19: ...z SAS control module malfunction STEP INSPECTION ACTION 1 INSPECT DRIVER SIDE CURTAIN AIR BAG MODULE z Using the M MDS verify the following PID DATA monitor See PID DATA MONITOR TABLE RES_CAB_D z Is...

Страница 20: ...ING HARNESS z Connect the leads of the SST Fuel and thermometer checker or apply 2 ohm resistance to driver side curtain air bag module connector terminals A and B z Set the resistance of the SST Fuel...

Страница 21: ...ors See FRONT SEAT BELT REMOVAL INSTALLATION z Disconnect the SAS control module connectors See SAS CONTROL MODULE REMOVAL INSTALLATION z Inspect the wiring harness between SAS control module terminal...

Страница 22: ...n conditions may cause injury due to an operating error or damage the system When performing an inspection always follow the inspection procedure POSSIBLE CAUSE z Open or short circuit in wiring harne...

Страница 23: ...mponents See AIR BAG SYSTEM SERVICE WARNINGS See AIR BAG SYSTEM SERVICE CAUTIONS Yes Replace the air bag wiring harness No Go to the next step 3 VERIFY WHETHER MALFUNCTION IS IN DRIVER SIDE SIDE AIR B...

Страница 24: ...ectors See CURTAIN AIR BAG MODULE REMOVAL INSTALLATION z Remove the B pillar lower trim See B PILLAR LOWER TRIM REMOVAL INSTALLATION z Disconnect the driver and passenger side pre tensioner seat belt...

Страница 25: ...r side air bag module circuit inflator No 1 z Malfunction in wiring harness between passenger side air bag module inflator No 1 and SAS control module WARNING z Detection conditions are for understand...

Страница 26: ...ctor See PASSENGER SIDE AIR BAG MODULE REMOVAL INSTALLATION z Is there any malfunction of the passenger side air bag module connector WARNING z Handling the air bag system components improperly can ac...

Страница 27: ...ee COLUMN COVER REMOVAL INSTALLATION z Disconnect the clock spring connector See COMBINATION SWITCH REMOVAL INSTALLATION z Disconnect the driver and passenger side front seat connectors See FRONT SEAT...

Страница 28: ...ETECTION CONDITION z Resistance other than 1 0 9 7 ohms detected in passenger side pre tensioner seat belt circuit z Malfunction in wiring harness between passenger side pre tensioner seat belt and SA...

Страница 29: ...INSTALLATION No Go to the next step INSPECT PASSENGER SIDE PRE TENSIONER SEAT BELT CONNECTOR WARNING z Handling the air bag system components improperly can accidentally deploy the air bag modules and...

Страница 30: ...ce of the SST Fuel and thermometer checker to the 2 ohm position z Connect the negative battery cable z Turn the ignition switch to the ON position z Are DTCs B1049 B1881 B1882 B1883 and or B1886 indi...

Страница 31: ...er seat belt terminal A SAS control module terminal 2A and passenger side pre tensioner seat belt terminal B for the following Short to ground Short to power supply Open circuit z Is the wiring harnes...

Страница 32: ...e air bag sensor No 1 malfunction z SAS control module malfunction STEP INSPECTION ACTION 1 INSPECT DRIVER SIDE SIDE AIR BAG SENSOR NO 1 CONNECTOR WARNING z Handling the air bag system components impr...

Страница 33: ...rtment See GLOVE COMPARTMENT REMOVAL INSTALLATION z Disconnect the passenger side air bag module connector See PASSENGER SIDE AIR BAG MODULE REMOVAL INSTALLATION z Disconnect the driver and passenger...

Страница 34: ...o 1 connector z Connect the driver and passenger side curtain air bag module connectors z Connect the driver and passenger side front seat connectors z Connect the passenger side air bag module connec...

Страница 35: ...r short circuit in wiring harness between passenger side side air bag sensor No 1 and SAS control module z Passenger side side air bag sensor No 1 malfunction z SAS control module malfunction STEP INS...

Страница 36: ...z Remove the column cover See COLUMN COVER REMOVAL INSTALLATION z Disconnect the clock spring connector See COMBINATION SWITCH REMOVAL INSTALLATION z Remove the glove compartment See GLOVE COMPARTMENT...

Страница 37: ...ce the air bag wiring harness 3 INSPECT SAS CONTROL MODULE z Connect the SAS control module connector z Connect the driver and passenger side pre tensioner seat belt connectors z Connect the passenger...

Страница 38: ...tion conditions are for understanding the DTC outline before performing an inspection Performing an inspection according to only the detection conditions may cause injury due to an operating error or...

Страница 39: ...CRASH ZONE SENSOR AND SAS CONTROL MODULE z Turn the ignition switch to the LOCK position z Disconnect the negative battery cable and wait for 1 min or more z Remove the column cover See COLUMN COVER...

Страница 40: ...harness normal No Replace the air bag wiring harness 3 INSPECT SAS CONTROL MODULE z Connect the SAS control module connector z Connect the driver and passenger side pre tensioner seat belt connectors...

Страница 41: ...iring harness between driver side pre tensioner seat belt and SAS control module WARNING z Detection conditions are for understanding the DTC outline before performing an inspection Performing an insp...

Страница 42: ...the driver side pre tensioner seat belt connector WARNING z Handling the air bag system components improperly can accidentally deploy the air bag modules and pre tensioner seat belts which may seriou...

Страница 43: ...OVE COMPARTMENT REMOVAL INSTALLATION z Disconnect the passenger side air bag module connector See PASSENGER SIDE AIR BAG MODULE REMOVAL INSTALLATION z Disconnect the driver and passenger side front se...

Страница 44: ...side side air bag module circuit resistance low DETECTION CONDITION z Resistance other than 1 0 9 7 ohms detected in passenger side side air bag module circuit z Malfunction in wiring harness between...

Страница 45: ...STALLATION No Go to the next step INSPECT PASSENGER SIDE SIDE AIR BAG MODULE CONNECTOR WARNING z Handling the air bag system components improperly can accidentally deploy the air bag modules and pre t...

Страница 46: ...ble z Turn the ignition switch to the ON position z Are DTCs B1055 B1996 B1997 B1998 and or B1999 indicated Yes Go to the next step No Replace the passenger side side air bag module See SIDE AIR BAG S...

Страница 47: ...minal B for the following Short to ground Short to power supply Open circuit z Is the wiring harness normal Yes SAS CONTROL MODULE REMOVAL INSTALLATION No Replace the air bag wiring harness DTC B1056...

Страница 48: ...nction z SAS control module malfunction STEP INSPECTION ACTION 1 INSPECT PASSENGER SIDE CURTAIN AIR BAG MODULE z Using the M MDS verify the following PID DATA monitor See PID DATA MONITOR TABLE RES_CA...

Страница 49: ...RING HARNESS z Connect the leads of the SST Fuel and thermometer checker or apply 2 ohm resistance to passenger side curtain air bag module connector terminals A and B z Set the resistance of the SST...

Страница 50: ...the SAS control module connectors See SAS CONTROL MODULE REMOVAL INSTALLATION z Inspect the wiring harness between SAS control module terminal 2AL and passenger side curtain air bag module terminal A...

Страница 51: ...en performing an inspection always follow the inspection procedure POSSIBLE CAUSE z Open or short circuit in wiring harness between clock spring and SAS control module z Clock spring malfunction z Dri...

Страница 52: ...ring No Go to the next step 3 VERIFY WHETHER MALFUNCTION IS IN DRIVER SIDE AIR BAG MODULE OR RELATED WIRING HARNESS z Connect the leads of the SST Fuel and thermometer checker or apply 2 ohm resistanc...

Страница 53: ...AIR BAG MODULE REMOVAL INSTALLATION z Remove the B pillar lower trim See B PILLAR LOWER TRIM REMOVAL INSTALLATION z Disconnect the driver and passenger side pre tensioner seat belt connectors See FRON...

Страница 54: ...ness between driver side air bag module inflator No 2 and SAS control module WARNING z Detection conditions are for understanding the DTC outline before performing an inspection Performing an inspecti...

Страница 55: ...ly injure you Read the air bag system service warnings and cautions before handling the air bag system components See AIR BAG SYSTEM SERVICE WARNINGS See AIR BAG SYSTEM SERVICE CAUTIONS Yes Replace th...

Страница 56: ...odule connector See PASSENGER SIDE AIR BAG MODULE REMOVAL INSTALLATION z Disconnect the driver and passenger side front seat connectors See FRONT SEAT REMOVAL INSTALLATION z Disconnect the driver and...

Страница 57: ...it resistance low DETECTION CONDITION z Resistance other than 1 0 9 7 ohms detected in passenger side side air bag module circuit z Malfunction in wiring harness between passenger side air bag module...

Страница 58: ...MOVAL INSTALLATION No Go to the next step INSPECT PASSENGER SIDE AIR BAG MODULE INFLATOR NO 2 CONNECTOR WARNING z Handling the air bag system components improperly can accidentally deploy the air bag...

Страница 59: ...connector terminals 1A and z 1B and passenger side air bag module inflator No 2 connector terminals 2A and 2B z Set the resistance of the SST Fuel and thermometer checker to the 2 ohm position z Conn...

Страница 60: ...ntrol module terminal 1R and passenger side air bag module terminal 2B for the following Short to ground Short to power supply Open circuit z Is the wiring harness normal Yes Replace the SAS control m...

Страница 61: ...tween driver side side air bag sensor No 2 and SAS control module z Malfunction in driver side side air bag sensor No 2 circuit WARNING z Detection conditions are for understanding the DTC outline bef...

Страница 62: ...ction of the driver side side WARNING z Handling the air bag system components improperly can accidentally deploy the air bag modules and pre tensioner seat belts which may seriously injure you Read t...

Страница 63: ...onnectors See CURTAIN AIR BAG MODULE REMOVAL INSTALLATION z Remove the B pillar lower trim See B PILLAR LOWER TRIM REMOVAL INSTALLATION z Disconnect the driver and passenger side pre tensioner seat be...

Страница 64: ...sensor circuits short to power supply B110D Passenger side side air bag sensor No 2 circuit open or short B1146 Passenger side side air bag sensor No 2 internal circuit abnormal B1147 Passenger side s...

Страница 65: ...G SENSOR NO 2 WARNING z Handling the air bag system components improperly can accidentally deploy the air bag modules and pre tensioner seat belts which may seriously injure you Read the service warni...

Страница 66: ...z Disconnect the driver and passenger side curtain air bag module connectors See CURTAIN AIR BAG MODULE REMOVAL INSTALLATION z Remove the B pillar lower trim See B PILLAR LOWER TRIM REMOVAL INSTALLATI...

Страница 67: ...rol module See SAS CONTROL MODULE REMOVAL INSTALLATION No DTC troubleshooting completed DTC B110E Driver side side air bag sensor No 2 ID mismatch B110F Passenger side side air bag sensor No 2 ID mism...

Страница 68: ...Is each sensor installed correctly WARNING z Handling the air bag system components improperly can accidentally deploy the air bag modules and pre tensioner seat belts which may seriously injure you...

Страница 69: ...317 SAS control module power supply voltage increases 18 1 V or more B1318 SAS control module power supply voltage decreases less than 8 V DETECTION CONDITION z When the SAS control module power suppl...

Страница 70: ...y positive voltage z Is the voltage 8 V 18 V Yes Go to the next step No The battery has a malfunction Inspect the charge discharge system 3 INSPECT WIRING HARNESS BETWEEN BATTERY AND FUSE BLOCK Yes In...

Страница 71: ...MOVAL INSTALLATION z Disconnect the driver and passenger side curtain air bag module connectors See CURTAIN AIR BAG MODULE REMOVAL INSTALLATION z Remove the B pillar lower trim See B PILLAR LOWER TRIM...

Страница 72: ...anding the DTC outline before performing an inspection Performing an inspection with only detection conditions may cause injury due to an operating error or damage the system When performing an inspec...

Страница 73: ...SYSTEM SERVICE CAUTIONS Yes Go to the next step No Reconnect the connector properly then go to the next step 2 INSPECT DTCS IN SAS CONTROL MODULE z Inspect the DTC for the SAS control module on board...

Страница 74: ...error or damage the system When performing an inspection always follow the inspection procedure POSSIBLE CAUSE z Open or short circuit in wiring harness between information display and SAS control mod...

Страница 75: ...e negative battery cable and wait for 1 min or more z Remove the column cover See COLUMN COVER REMOVAL INSTALLATION z Disconnect the clock spring connector See COMBINATION SWITCH REMOVAL INSTALLATION...

Страница 76: ...t to power supply Open circuit z Is the wiring harness normal No Replace the air bag wiring harness 6 INSPECT PAD INDICATOR z Disconnect the SAS control module connector z Connect the information disp...

Страница 77: ...the air bag system components improperly can accidentally operate deploy the air bag modules and pre tensioner seat belts which may seriously injure you Read the service warnings and cautions before...

Страница 78: ...ity that no DTCs are displayed 3 INSPECTION WIRING HARNESS z Disconnect the SAS control module connector See SAS CONTROL MODULE REMOVAL INSTALLATION z Verify continuity in the following wiring harness...

Страница 79: ...SAS CONTROL MODULE z Reperform the DTC inspection z Is DTC B2290 indicated Yes Present malfunction diagnosis z Replace the SAS control module See SAS CONTROL MODULE REMOVAL INSTALLATION Past malfunct...

Страница 80: ...t malfunction C1982 Seat track position sensor circuit short to power supply DETECTION CONDITION z Malfunction in seat track position sensor circuit WARNING z Detection conditions are for understandin...

Страница 81: ...ON Past malfunction diagnosis z DTC troubleshooting completed No Go to next step INSPECT WIRING HARNESS BETWEEN SEAT TRACK POSITION SENSOR AND SAS CONTROL MODULE WARNING z Handling the air bag system...

Страница 82: ...tain air bag module connectors See CURTAIN AIR BAG MODULE REMOVAL INSTALLATION z Remove the B pillar lower trim See B PILLAR LOWER TRIM REMOVAL INSTALLATION z Disconnect the driver and passenger side...

Страница 83: ...Connect the driver and passenger side curtain air bag module connectors z Connect the driver and passenger side pre tensioner seat belt connectors z Connect the seat track position sensor connector z...

Страница 84: ...08 RESTRAINTS Symptom Troubleshooting Restraints Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 RESTRAINTS Symptom Troubleshooting Restraints Mazda CX 9 Microsoft Sunday November 15 2009 10 17 14 AM Pa...

Страница 85: ...Diagram Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 RESTRAINTS Symptom Troubleshooting Restraints Mazda CX 9 Microsoft Sunday November 15 2009 10 17 14 AM Page 2 2005 Mitchell Rep...

Страница 86: ...cuit short to ground POSSIBLE CAUSE z SAS control module malfunction z Instrument cluster circuit board malfunction z Short to ground circuit in wiring harness between instrument cluster and SAS contr...

Страница 87: ...LATION z Disconnect the driver and passenger side pre tensioner seat belt connectors See FRONT SEAT BELT REMOVAL INSTALLATION z Disconnect the SAS control module connectors See SAS CONTROL MODULE REMO...

Страница 88: ...the driver and passenger side curtain air bag module connectors Connect the driver and passenger side front seat connectors z Connect the passenger side air bag module connector z Connect the clock s...

Страница 89: ...in or more z Remove the console See CONSOLE REMOVAL INSTALLATION z Are all SAS control module connectors securely connected WARNING z Handling the air bag system components improperly can accidentally...

Страница 90: ...nition switch to LOCK position z Disconnect the negative battery cable and wait for 1 min or more z Connect all SAS control module connectors z Connect the driver and passenger side pre tensioner seat...

Страница 91: ...ir bag module connectors See CURTAIN AIR BAG MODULE REMOVAL INSTALLATION z Remove the B pillar lower trim See B PILLAR LOWER TRIM REMOVAL INSTALLATION z Disconnect the driver and passenger side pre te...

Страница 92: ...Connect the passenger side air bag module connector z Connect the clock spring connector z Connect the instrument cluster connector z Connect the negative battery cable z Turn the ignition switch to O...

Страница 93: ...RESTRAINTS Air Bag System Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 RESTRAINTS Air Bag System Mazda CX 9 Microsoft Sunday November 15 2009 10 16 37 AM Page 1 2005 Mitchell Repair Information Comp...

Страница 94: ...Identifying Air Bag System Location 2008 Mazda CX 9 Grand Touring 2008 RESTRAINTS Air Bag System Mazda CX 9 Microsoft Sunday November 15 2009 10 16 38 AM Page 2 2005 Mitchell Repair Information Compan...

Страница 95: ...rn the ignition switch to the LOCK position disconnect the negative battery cable and then wait for 1 min or more to allow the backup power supply of the SAS control module to deplete its stored power...

Страница 96: ...After servicing verify that the seat operates normally and that the wiring harness is not caught SEAT WEIGHT SENSOR HANDLING z The front passenger side seat and the seat weight sensor may become defo...

Страница 97: ...to the LOCK position disconnect the negative battery cable and then wait for 1 min or more to allow the backup power supply of the SAS control module to deplete its stored power z If the crash zone se...

Страница 98: ...BELT INSPECTION z Inspecting a pre tensioner seat belt using a tester can operate deploy the pre tensioner seat belt which may cause serious injury Do not use a tester to inspect a pre tensioner seat...

Страница 99: ...ht sensor may cause the system to operate deploy improperly Never allow oil grease or water to get on the seat weight sensor z Foreign material in the seat weight sensor components may cause the syste...

Страница 100: ...and wait for 1 min or more 3 Remove in the order indicated in the table Fig 9 Identifying Driver Side Air Bag Module Components Torque Specifications Courtesy of MAZDA MOTORS CORP 4 Install in the re...

Страница 101: ...ANEL REMOVAL INSTALLATION 2 Front console box mat See FRONT CONSOLE BOX MAT REMOVAL INSTALLATION 3 Indicator panel See INDICATOR PANEL REMOVAL INSTALLATION WARNING z Handling the air bag module improp...

Страница 102: ...TELEPHONE HF TEL UNIT REMOVAL INSTALLATION vehicles with HF TEL system 4 Remove the bolts 5 Remove the screws 6 Remove the clips 7 Remove the connector 8 Remove the passenger side air bag module in th...

Страница 103: ...the hook D 9 Remove the hook E WARNING z Handling the air bag module improperly can accidentally operate deploy the air bag module which may seriously injure you Read the air bag system service warni...

Страница 104: ...eat back trim Fig 14 Identifying Hook F Courtesy of MAZDA MOTORS CORP 12 Remove in the nuts 13 Partially peel back the seat back pad 14 Remove the side air bag module 2008 Mazda CX 9 Grand Touring 200...

Страница 105: ...te normally refer to the on board diagnostic system air bag system and perform inspection of the system See FLOWCHART Fig 16 Prying Out Connector Stopper Plate Using Screwdriver Courtesy of MAZDA MOTO...

Страница 106: ...tallation bolt See THIRD ROW SEAT BELT REMOVAL INSTALLATION 13 Trunk side trim See TRUNK SIDE TRIM REMOVAL INSTALLATION 14 Roof side trim See ROOF SIDE TRIM REMOVAL INSTALLATION 15 Second row seat bel...

Страница 107: ...negative battery cable and wait for 1 min or more 3 Remove the front bumper See FRONT BUMPER REMOVAL INSTALLATION 4 Remove in the order indicated in the table CAUTION z After installing the curtain ai...

Страница 108: ...ice warnings and cautions before handling the air bag module See AIR BAG SYSTEM SERVICE WARNINGS See AIR BAG SYSTEM SERVICE CAUTIONS z Connecting the SAS control module with the SAS control module not...

Страница 109: ...approx 6 s and goes out z If the air bag system warning light does not operate refer to the on board diagnostic system air bag system and perform inspection of the system See FLOWCHART Fig 19 Identify...

Страница 110: ...nition switch to the LOCK position 2 Disconnect the negative battery cable and wait for 1 min or more 3 Remove the front passenger seat See FRONT SEAT REMOVAL INSTALLATION 4 Remove in the order indica...

Страница 111: ...rtesy of MAZDA MOTORS CORP CAUTION z If any of the following work is performed perform the seat weight sensor calibration using the M MDS Replacement with a new seat weight sensor Replacement with a n...

Страница 112: ...TION CAUTION z If any of the following work is performed or when the vehicle has been involved in a collision perform the seat weight sensor inspection using the M MDS Removal of the front passenger s...

Страница 113: ...stem warning light does not operate normally refer to the on board diagnostic system air bag system and perform inspection of the system See FLOWCHART SIDE AIR BAG SENSOR NO 2 REMOVAL INSTALLATION 1 T...

Страница 114: ...the ignition switch to the ON position and hold for 10 s or more 7 Verify that the air bag system warning light illuminates for approx 6 s and goes out z If the air bag system warning light does not o...

Страница 115: ...LOWCHART CLOCK SPRING ADJUSTMENT 1 Set the front tires straight ahead 2 Turn the clock spring clockwise until it stops Fig 27 Turning Clock Spring Clockwise Courtesy of MAZDA MOTORS CORP 3 From the st...

Страница 116: ...he table z If not as indicated in the table replace the clock spring NOTE z When the vehicle side connector for the clock spring is disconnected terminals 1A 1B 1C and 1D are shorted to prevent unexpe...

Страница 117: ...air bag module or pre tensioner seat belt may accidentally operate deploy when it is disposed of and cause serious injury Do not dispose of a live undeployed air bag module and pre tensioner seat belt...

Страница 118: ...TALLATION 2 Connect the SSTs Adapter harness to the driver side air bag module as shown in the figure 3 Install the driver side air bag module See DRIVER SIDE AIR BAG MODULE REMOVAL INSTALLATION repre...

Страница 119: ...ttery terminal 6 Verify that the red lamp on both SSTs Deployment tool is illuminated 7 Verify that all persons are standing at least 6 m 20 ft away from the vehicle 8 Press the activation switch on t...

Страница 120: ...eration explosive sounds cannot be verified even though Step 8 is performed again leave the air bag module alone for 30 min or more before approaching it again z The air bag module is very hot immedia...

Страница 121: ...gative battery terminal 6 Verify that the red lamp on both SSTs Deployment tool is illuminated 7 Verify that all persons are standing at least 6 m 20 ft away from the vehicle 8 Press the activation sw...

Страница 122: ...ons are standing at least 6 m 20 ft away from the vehicle WARNING z Verify that air bag module operation explosive sound occurs twice If no operation explosive sound was heard or a single operation ex...

Страница 123: ...Courtesy of MAZDA MOTORS CORP CURTAIN AIR BAG MODULE 1 Remove the C pillar trim See C PILLAR TRIM REMOVAL INSTALLATION 2 Remove the D pillar trim See D PILLAR TRIM REMOVAL INSTALLATION 3 Disconnect t...

Страница 124: ...Deployment tool is illuminated 8 Verify that all persons are standing at least 6 m 20 ft away from the vehicle Fig 42 Connecting SST Deployment Tool To SST Adapter Harness Courtesy of MAZDA MOTORS CO...

Страница 125: ...t Belt Courtesy of MAZDA MOTORS CORP 4 Connect the SST Deployment tool to the SST Adapter harness 5 Connect the SST Deployment tool to the battery Connect the power supply red clip to the positive bat...

Страница 126: ...ool See INSPECTION OF SST DEPLOYMENT TOOL 2 Turn the ignition switch to the LOCK position 3 Disconnect the negative battery cable and wait for 1 min or more 4 Follow the procedure below for operating...

Страница 127: ...f the air bag module at least 4 times accidentally To prevent injury while disposing of the air bag module make sure to operate deploy both driver side air bag module inflators simultaneously followin...

Страница 128: ...l to the SSTs Adapter harness 7 Connect both SSTs Deployment tool to the battery Connect the power supply red clip to the positive battery terminal and the black clip to the negative battery terminal...

Страница 129: ...ound was heard or a single operation explosive sound was heard both inflators would not have operated deployed properly This may cause serious injury if the air bag module operates deploy unexpectedly...

Страница 130: ...the center of the tire as shown in the figure To secure the air bag module to the tire wheel wrap a wire cross section 1 25 mm2 0 002 in2 or more through the tire and around the bolts at least 4 time...

Страница 131: ...NING z If the air bag module is not properly secured to the tire the tires may fall over by the impact of operation deployment and cause serious injury To prevent this secure the air bag module proper...

Страница 132: ...persons are standing at least 6 m 20 ft away from the vehicle Fig 58 Connecting SSTs Deployment Tool To SSTs Adapter Harness Courtesy of MAZDA MOTORS CORP 11 Press the activation switch on the SST De...

Страница 133: ...ators would not have operated deployed properly This may cause serious injury if the air bag module operates deploy unexpectedly If the two operation explosive sounds are not heard perform Step 8 agai...

Страница 134: ...without a wheel on top of the tire with the side air bag module and then stack another tire with a wheel on the very top WARNING z If the air bag module is not properly secured to the tire the tires...

Страница 135: ...attery Connect the power supply red clip to the positive battery terminal and the black clip to the negative battery terminal 8 Verify that the red lamp on the SST Deployment tool is illuminated 9 Ver...

Страница 136: ...Remove the nuts 3 Remove the curtain air bag module from the curtain air bracket Fig 66 Identifying Curtain Air Bag Module Nuts Courtesy of MAZDA MOTORS CORP 4 Secure the curtain air bag module in a v...

Страница 137: ...installation holes at least 4 times as shown in the figure deployment Fig 67 Identifying Curtain Air Bag Module Dimension Courtesy of MAZDA MOTORS CORP WARNING z If the air bag module is not properly...

Страница 138: ...tack another tire with a wheel on the very top Fig 70 Placing Tire Courtesy of MAZDA MOTORS CORP 8 Secure the tires with wire Fig 69 Securing Curtain Air Bag Module To Tire Courtesy of MAZDA MOTORS CO...

Страница 139: ...ent tool is illuminated 12 Verify that all persons are standing at least 6 m 20 ft away from the vehicle Fig 72 Connecting SST Deployment Tool To SST Adapter Harness Courtesy of MAZDA MOTORS CORP 13 P...

Страница 140: ...ire cross section of 1 25 mm2 0 002 in2 or more through the tire and the bolt installation holes at least 4 times WARNING z If the pre tensioner seat belt is not properly installed to the tire serious...

Страница 141: ...RS CORP 6 Connect the SST Deployment tool to the SST Adapter harness 7 Connect the SST Deployment tool to the battery Connect the power supply red clip to the positive battery terminal and the black c...

Страница 142: ...and cause serious injury Always refer to the AIR BAG MODULE AND PRE TENSIONER SEAT BELT DEPLOYMENT PROCEDURES and dispose of air bag modules and pre tensioner seat belts in a deployed condition z The...

Страница 143: ...droxide a caustic by product of the gas generated combustion If this substance gets into your eyes or on your hands it can cause irritation and itching When handling the deployed air bag module and pr...

Страница 144: ...ploy CAUTION z Because the permissible voltage for the SST 49 H066 002 is 12 V do not connect a 24 V power source because it will damage the SST Always connect only a 12 V power source Step Inspection...

Страница 145: ...SST To Battery Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 RESTRAINTS Air Bag System Mazda CX 9 Microsoft Sunday November 15 2009 10 16 38 AM Page 53 2005 Mitchell Repair Informa...

Страница 146: ...misdiagnosis Therefore it is necessary to perform an overall inspection of the input output systems and AWD CM to determine which part is malfunctioning z With the AWD CM connector connected measure...

Страница 147: ...ect related harness Differential oil temperature 60 C 140 F 1 4 B C Differential oil temperature sensor GND Differential oil temperature sensor Continuity Any condition Yes z Inspect related harness D...

Страница 148: ...Inspect related harness L M N Ground Ground Voltage Any condition 0 z Inspect related harness O AWD solenoid Output AWD solenoid Voltage Ignition key ON B z AWD solenoid z Inspect related harness Igni...

Страница 149: ...lightly and remove it Fig 4 Pushing Up AWD CM Courtesy of MAZDA MOTORS CORP COUPLING COMPONENT REMOVAL INSTALLATION 1 Drain the rear differential oil into a container 2008 Mazda CX 9 Grand Touring 200...

Страница 150: ...AFT REMOVAL INSTALLATION 6 Remove in the order indicated in the table 7 Install in the reverse order of removal 8 Add rear differential oil See DIFFERENTIAL OIL REPLACEMENT Fig 5 Identifying Coupling...

Страница 151: ...rting Rear Differential Courtesy of MAZDA MOTORS CORP COUPLING COMPONENT REMOVAL NOTE 1 Support the coupling unit with a transmission jack 2 Cut away the coupling unit using an oil pan seal cutter 200...

Страница 152: ...ld sealant before applying the new sealant z Install the coupling unit within 10 min after applying sealant z Allow the sealant to set at least 30 min after installation before filling the differentia...

Страница 153: ...ISASSEMBLY NOTE 1 Assemble the SSTs to the engine stand Fig 11 Identifying SST Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLE All Wheel Drive AWD Mazda CX 9 Microsoft...

Страница 154: ...g 13 Identifying SST Courtesy of MAZDA MOTORS CORP COMPANION FLANGE DISASSEMBLY NOTE 1 Remove the companion flange using the SST Fig 14 Removing Companion Flange Courtesy of MAZDA MOTORS CORP 2008 Maz...

Страница 155: ...CORP 4 Secure the companion flange using the SST and remove the bolts 5 Remove the output shaft Fig 16 Removing Companion Flange Bolts Courtesy of MAZDA MOTORS CORP BEARING DISASSEMBLY NOTE 1 Remove...

Страница 156: ...it is in a tilted condition the self lock mechanism could become inoperative if the coupling unit unexpectedly rotates it could cause injury therefore do not maintain the coupling unit in a tilted con...

Страница 157: ...ighten the bolts 2 Install the companion flange to the output shaft 3 Secure the companion flange using the SST and tighten the bolts Tightening torque 41 2 53 9 N m 4 2 5 4 kgf m 30 4 39 7 ft lbf 200...

Страница 158: ...P COUPLING CASE ASSEMBLY NOTE 1 Assemble the coupling unit to the coupling case using the SSTs and a press Substitution SST CAUTION z The coupling unit will be damaged if it is pressed directly by a p...

Страница 159: ...he specified oil to a new oil seal lip 2 Install the oil seal to the coupling case using the SST Substitution SST z 49 W011 102 Outer diameter 66 mm 2 60 in or more Inner diameter 54 60 mm 2 13 2 36 i...

Страница 160: ...tifying SST Courtesy of MAZDA MOTORS CORP LOCKNUT ASSEMBLY NOTE 1 Secure the companion flange using the SST and tighten a new locknut Tightening torque 167 226 N m 17 1 23 0 kgf m 124 166 ft lbf 2008...

Страница 161: ...or Tightening torque 12 7 17 3 N m 1 3 1 7 kgf m 9 4 12 7 ft lbf 6 Connect the differential oil temperature sensor connector 7 Connect the negative battery cable Fig 25 Identifying Differential Oil Te...

Страница 162: ...differential oil temperature sensor Fig 26 Inspecting Differential Oil Temperature Sensor Courtesy of MAZDA MOTORS CORP Differential oil temperature sensor specification RESISTANCE SPECIFICATION 4 Ins...

Страница 163: ...ace the coupling unit AWD solenoid resistance 1 5 2 0 ohms Rear differential oil temperature at 20 C 68 F 4 Connect the AWD solenoid connector 5 Connect the negative battery cable Fig 27 Inspecting AW...

Страница 164: ...not pull the valve forcibly z Be careful not to get the wire harness caught between parts during installation 4 Prevent incorrect installation and lack of or missing parts z Be careful not to install...

Страница 165: ...rubber parts with white gasoline 6 Handling ATF with care z If you spill ATF on the floor wipe it off immediately as it is quite slippery and dangerous z Be sure to use JWS3309 type ATF Disassembly C...

Страница 166: ...08 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 2009 10 28 15 AM Page 3 2005 Mitchell Repair Information Company LL...

Страница 167: ...MOTORS CORP Fig 2 Identifying Automatic Transaxle Disassembly Components 2 Of 4 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sun...

Страница 168: ...e Disassembly Components 3 Of 4 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 200...

Страница 169: ...Of 4 Courtesy of MAZDA MOTORS CORP Disassembly procedure 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 2009 10...

Страница 170: ...the stud bolts CAUTION z Do not damage the oil seal z Do not drop the torque converter CAUTION z Do not repair the threads using a tap or other tools Fig 6 Identifying Drain Plug And Gasket Courtesy o...

Страница 171: ...Set the SST as shown in the figure CAUTION z Do not touch the terminals Fig 8 Caution Do Not Touch Terminals Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic...

Страница 172: ...e use bolts M12x1 25 with a thread length of 90 mm 3 54 in Fig 10 Identifying SST Courtesy of MAZDA MOTORS CORP CAUTION z Do not damage the fitting surface of the transaxle case and the control valve...

Страница 173: ...not to damage the solenoid valves and connectors z Do not pull the wiring harnesses when removing the connector NOTE z Disconnect the solenoid connector according to the following procedure Fig 13 Ta...

Страница 174: ...CAUTION z Do not damage the solenoid valves and connectors with the screwdriver z When disconnecting connectors grasp the connectors not the wiring harnesses Otherwise the wiring harnesses may be pull...

Страница 175: ...mponent with tape to the transaxle case as shown in the figure NOTE z Be sure to secure the coupler component with tape so that it will not interfere with the control valve body component Fig 17 Ident...

Страница 176: ...RP 17 Secure the VSS wiring harness and input turbine speed sensor wiring harness with tape to the transaxle case as shown in the figure NOTE z Be sure to secure the VSS and input turbine speed sensor...

Страница 177: ...UTION z Loosen the bolts evenly a little at a time in the order shown in the figure Fig 21 Identifying Suction Cover And Gasket Courtesy of MAZDA MOTORS CORP CAUTION z Do not drop the control valve bo...

Страница 178: ...coupler component from the transaxle case Fig 22 Identifying Control Valve Body Bolts Courtesy of MAZDA MOTORS CORP CAUTION z Do not damage the wiring harness z Do not pull hard on the wiring harness...

Страница 179: ...ensor 25 Remove the bolts as shown in the figure CAUTION z Do not damage the input turbine speed sensor Fig 25 Identifying O Ring And Gasket Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring...

Страница 180: ...it Fig 28 Tapping Converter Housing Courtesy of MAZDA MOTORS CORP 27 Remove the transaxle case gaskets as shown in the figure CAUTION z Do not damage the fitting surface of the converter housing and t...

Страница 181: ...g Tube Clamp And Oil Reservoir Lock Plate Bolts Courtesy of MAZDA MOTORS CORP CAUTION z Do not damage the oil reservoir lock plate Fig 30 Identifying Gaskets Courtesy of MAZDA MOTORS CORP 2008 Mazda C...

Страница 182: ...not damage the differential gear lube apply tube Fig 32 Identifying Magnets Of Oil Reservoir Lock Plate Courtesy of MAZDA MOTORS CORP CAUTION z Do not damage the converter housing z If using a screwd...

Страница 183: ...the oil strainer from the oil pump component Fig 36 Identifying Oil Seal And Oil Strainer Courtesy of MAZDA MOTORS CORP 36 Remove the C3 clutch component input shaft and the front planetary gear comp...

Страница 184: ...Component Input Shaft And Front Planetary Gear Component Courtesy of MAZDA MOTORS CORP NOTE z In some cases the C3 clutch component may be detached with the thrust washer attached Fig 38 Identifying C...

Страница 185: ...ring away replace with a new brake band and C3 clutch When replacing inspect the contact surfaces between the C3 clutch drum and B1 brake band If they are scratched or have changed color replace with...

Страница 186: ...e brake piston cover will fly off due to the force of the piston return spring z Do not drop the brake piston cover z Do not drop the B1 brake piston Fig 42 Removing Snap Ring Courtesy of MAZDA MOTORS...

Страница 187: ...the sun gear input drum NOTE z In some cases the C1 clutch component may be detached with the thrust bearing attached Fig 44 Identifying Thrust Bearing Bearing Race And C1 Clutch Component Courtesy o...

Страница 188: ...not to apply too much force to the pawl return spring Fig 46 Identifying Detent Spring Bolt Courtesy of MAZDA MOTORS CORP CAUTION z Be careful not to apply too much force to the torsion spring Fig 47...

Страница 189: ...49 Identifying Parking Pawl And Parking Pawl Bracket Courtesy of MAZDA MOTORS CORP 49 Disconnect the parking rod from the manual valve lever 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automat...

Страница 190: ...Courtesy of MAZDA MOTORS CORP 51 Remove the parking rod from the transaxle case Fig 52 Identifying Parking Rod Courtesy of MAZDA MOTORS CORP 52 Remove the parking pin from the transaxle case 2008 Maz...

Страница 191: ...ilt the counter gear component slightly Fig 54 Identifying Counter Gear Component Courtesy of MAZDA MOTORS CORP CAUTION z Do not damage the VSS wiring harness z Do not pull hard on the VSS wiring harn...

Страница 192: ...outlet tube Fig 55 Identifying Differential Component Courtesy of MAZDA MOTORS CORP CAUTION z Do not damage the oil cooler outlet tube Fig 56 Identifying Tube Wiring Clamp Courtesy of MAZDA MOTORS CO...

Страница 193: ...lockwasher crimp is not completely pried back the tool cannot fit over the bolt properly and the bolt cannot be loosened Fig 58 Prying Back Crimp On Lockwashers Courtesy of MAZDA MOTORS CORP CAUTION...

Страница 194: ...pull hard on the VSS wiring harness z Do not damage the VSS Fig 59 Identifying Bolts Of Counter Drive Gear Plate Courtesy of MAZDA MOTORS CORP CAUTION z Do not drop the sun gear 2008 Mazda CX 9 Grand...

Страница 195: ...in the center while holding it z The thrust washer of the rear planetary gear on the rear side might remain on the transaxle case side when removing the rear planetary gear component Fig 62 Removing R...

Страница 196: ...the retaining plates drive and driven plates NOTE z Inspect the number of drive plates and driven plates Fig 65 Identifying Retaining Plates Drive And Driven Plates Courtesy of MAZDA MOTORS CORP 2008...

Страница 197: ...ve the C2 clutch component and the thrust bearing Fig 67 Identifying C2 Clutch Component And Thrust Bearing Courtesy of MAZDA MOTORS CORP 68 Remove the seal rings from the transaxle case NOTE z Before...

Страница 198: ...transaxle case plate No 3 CAUTION z Do not damage the transaxle case z If using a screwdriver use a wooden block or equivalent to avoid damaging the fitting surface of the transaxle case 2008 Mazda C...

Страница 199: ...haft Courtesy of MAZDA MOTORS CORP OIL PUMP DISASSEMBLY ASSEMBLY Components CAUTION z Do not damage the transaxle case z If using a screwdriver use a wooden block or equivalent to avoid damaging the f...

Страница 200: ...P Disassembly Procedure 1 Remove the O ring from the oil pump 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 200...

Страница 201: ...CORP 3 Remove the seal rings from the oil pump CAUTION z Do not damage the bushing on the oil pump body Fig 76 Identifying Seal Rings Of Oil Pump Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand T...

Страница 202: ...n SST z 49 U027 003 Outer diameter 67 mm 2 64 in or more Inner diameter 54 61 mm 2 13 2 40 in Plate thickness 2 mm 0 08 in or more Fig 78 Installing Oil Seal To Oil Pump Body Using Special Tool Courte...

Страница 203: ...ig 80 Identifying Thrust Washer Of Oil Pump Component CAUTION z Do not expand the seal rings too much z Be careful not to shorten the seal rings too much when installing the seal rings NOTE z Verify t...

Страница 204: ...head Screwdrivers Courtesy of MAZDA MOTORS CORP B1 BRAKE PISTON DISASSEMBLY ASSEMBLY Components CAUTION z Do not damage the oil seal lip Fig 81 Identifying O Ring Of Oil Pump Component Courtesy of MAZ...

Страница 205: ...P Disassembly Procedure 1 Remove the O ring from the B1 brake piston 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November...

Страница 206: ...AZDA MOTORS CORP Assembly Procedure 1 Apply ATF to the new O rings 2 Install the O rings to the brake piston cover Number of O ring z AJ 3 z L3 with TC 2 3 Apply ATF to a new O ring 2008 Mazda CX 9 Gr...

Страница 207: ...Fig 87 Identifying O Ring Of B1 Brake Piston Courtesy of MAZDA MOTORS CORP C3 CLUTCH COMPONENT DISASSEMBLY Components 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW...

Страница 208: ...y Procedure 1 Using a flathead screwdriver remove the snap ring from the C3 clutch drum 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Micros...

Страница 209: ...ing pliers NOTE z Inspect the number of drive and driven plates Fig 90 Identifying Retaining Plate Drive And Driven Plates Courtesy of MAZDA MOTORS CORP CAUTION z Be careful not to expand the snap rin...

Страница 210: ...igure and remove the C3 clutch piston from the C3 clutch drum Air pressure 392 kPa 4 0 kgf cm2 57 psi Fig 91 Placing SST On Clutch Balancer Courtesy of MAZDA MOTORS CORP NOTE z When applying compresse...

Страница 211: ...placing inspect the contact surfaces between the retaining plate driven plate and drive plate If they are scratched or have changed color replace with new parts Fig 93 Applying Compressed Air Into Oil...

Страница 212: ...th a new one Fig 96 Measuring Free Length Of Piston Return Spring Courtesy of MAZDA MOTORS CORP C3 CLUTCH COMPONENT ASSEMBLY Components Fig 95 Inspecting Lining Of All Drive Plates Courtesy of MAZDA M...

Страница 213: ...ll the O rings to the C3 clutch drum 3 Apply ATF to the sliding surface of the C3 clutch piston CAUTION z Do not damage the seal on the piston and O rings 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMI...

Страница 214: ...entifying O Rings Of C3 Clutch Drum Courtesy of MAZDA MOTORS CORP CAUTION z Do not damage the seal on the clutch balancer Fig 99 Identifying C3 Clutch Piston Courtesy of MAZDA MOTORS CORP 2008 Mazda C...

Страница 215: ...e driven plates drive plates and the retaining plate in the following order to the C3 clutch drum as shown in the figure z Driven Drive Driven Drive Driven Drive Driven Drive Retaining CAUTION z When...

Страница 216: ...driven plates Fig 103 Inspecting Number And Order Of Retaining Plate Drive And Driven Plates Courtesy of MAZDA MOTORS CORP CAUTION z When installing the snap ring set the end gap of the snap ring as s...

Страница 217: ...3 Clutch Piston Stroke Courtesy of MAZDA MOTORS CORP RETAINING PLATE SIZE FRONT PLANETARY GEAR COMPONENT INPUT SHAFT DISASSEMBLY ASSEMBLY Components Fig 104 Installing Snap Ring In Groove Courtesy of...

Страница 218: ...CORP Disassembly Procedure 1 Remove the thrust washer from the front planetary gear component 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6...

Страница 219: ...TORS CORP 3 Remove the thrust washer from the front planetary gear component NOTE z In some cases the thrust washer may be detached with the input shaft attached Fig 109 Identifying Thrust Washer 2008...

Страница 220: ...put shaft Courtesy of MAZDA MOTORS CORP NOTE z If it is difficult to remove the bearing race pry it off gently using a flathead screwdriver Fig 110 Identifying Front Planetary Sun Gear Thrust Bearing...

Страница 221: ...ing too much z Be careful not to shorten the seal rings too much when installing the seal rings NOTE z Verity that seal rings rotate smoothly after installing them Fig 113 Compressing Seal Rings Court...

Страница 222: ...ont Planetary Gear Component Courtesy of MAZDA MOTORS CORP 7 Install the front planetary gear component to the input shaft z Do not apply grease to the oil holes of the thrust washer z Do not drop the...

Страница 223: ...new seal rings and sliding surface of the input shaft 12 Compress the seal rings as shown in the figure Then install the seal rings to the input shaft CAUTION z Do not expand the oil seal rings too m...

Страница 224: ...LY Components NOTE z Verify that seal rings rotate smoothly after installing them CAUTION z Apply grease to the mounting surface of the thrust washer so that it does not drop when the front planetary...

Страница 225: ...y Procedure 1 Using a flathead screwdriver remove the snap ring from the C1 clutch drum 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Micros...

Страница 226: ...spring with a press NOTE z Inspect the number of drive and driven plates Fig 123 Identifying Retaining Plate Drive And Driven Plates Courtesy of MAZDA MOTORS CORP CAUTION z Do not expand the snap rin...

Страница 227: ...d apply compressed air into the oil passage as shown in the figure and remove the forward clutch piston from the C1 clutch drum Air pressure 392 kPa 4 0 kgf cm2 57 psi CAUTION z Do not damage the seal...

Страница 228: ...placing inspect the contact surfaces between the retaining plate driven plate and drive plate If they are scratched or have changed color replace with new parts Fig 126 Applying Compressed Air Into Oi...

Страница 229: ...h a new one Fig 129 Measuring Free Length Of Piston Return Spring Courtesy of MAZDA MOTORS CORP C1 CLUTCH COMPONENT ASSEMBLY Components Fig 128 Inspecting Lining Of All Drive Plates Courtesy of MAZDA...

Страница 230: ...Apply ATF to the new O rings and the C1 clutch drum 2 Install the O rings to the C1 clutch drum 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda...

Страница 231: ...DA MOTORS CORP 5 Apply ATF to the seal on the clutch balancer 6 Install the retainer return spring and the clutch balancer to the C1 clutch drum CAUTION z Do not damage the seal on the piston and O ri...

Страница 232: ...r to the C1 clutch drum as shown in the figure Six drive plates type z Driven Drive Driven Drive Driven Drive Driven Drive Driven Drive Driven Drive Retaining Seven drive plates type z Driven Drive Dr...

Страница 233: ...drive and driven plates Fig 136 Inspecting Number And Order Of Retaining Plate Drive And Driven Plates Courtesy of MAZDA MOTORS CORP CAUTION z When installing the snap ring set the end gap of the sna...

Страница 234: ...opriate retaining plate Fig 138 Applying Compressed Air And Measuring C1 Clutch Piston Stroke Courtesy of MAZDA MOTORS CORP RETAINING PLATE SIZE Fig 137 Installing Snap Ring In Groove Courtesy of MAZD...

Страница 235: ...128 6 3 3 0 130 C 3 35 0 132 7 3 4 0 134 8 3 5 0 138 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 2009 10 28...

Страница 236: ...ure 1 Using the snap ring pliers loosen the snap ring and remove the rear planetary ring gear 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6...

Страница 237: ...Gear Courtesy of MAZDA MOTORS CORP 4 Using a flathead screwdriver and hammer pry back the crimps locking the washer CAUTION z If the lockwasher crimps are not completely pried back the tool cannot fit...

Страница 238: ...Back Crimps Locking Washer Courtesy of MAZDA MOTORS CORP CAUTION z Do not drop the tapered roller bearing Fig 144 Identifying Snap Ring Of Counter Drive Gear Courtesy of MAZDA MOTORS CORP 2008 Mazda...

Страница 239: ...Inner From Counter Drive Gear Courtesy of MAZDA MOTORS CORP 9 Using a flathead screwdriver and hammer remove the bearing race outer from the counter drive gear Fig 147 Removing Bearing Race Outer Fro...

Страница 240: ...ed roller bearing cannot be removed from the center support z The tapered roller bearing and center support must be replaced as a set Fig 149 Identifying Tapered Roller Bearing And Center Support Cour...

Страница 241: ...ring to the counter drive gear Fig 151 Installing Hole Snap Ring To Counter Drive Gear Courtesy of MAZDA MOTORS CORP 3 Using the old bearing race and the steel plate as shown in the figure install th...

Страница 242: ...ter drive gear with the tapered roller bearing CAUTION z Do not press fit the bearing too deeply z Verify that the bearing is press fit to allow the installation of the nut Fig 153 Installing Bearing...

Страница 243: ...ting torque of the counter drive gear NOTE z Verify that the claw of the washer is fit into the groove on the center support z Verify that the nut is installed in the correct direction Fig 154 Install...

Страница 244: ...57 Crimping Down Washer Courtesy of MAZDA MOTORS CORP 10 Using a flathead screwdriver install the hole snap ring to the counter drive gear 11 Install the rear planetary ring gear flange to the rear pl...

Страница 245: ...lanetary ring gear to the counter drive gear 14 Using the snap ring pliers while loosening the snap ring install the rear planetary ring gear Fig 160 Loosening Snap Ring Courtesy of MAZDA MOTORS CORP...

Страница 246: ...Fig 161 Inspecting One Way Clutch Component Courtesy of MAZDA MOTORS CORP REAR PLANETARY GEAR COMPONENT AND ONE WAY CLUTCH COMPONENT DISASSEMBLY Components 2008 Mazda CX 9 Grand Touring 2005 08 TRANSM...

Страница 247: ...ORS CORP Disassembly Procedure 1 Remove the one way clutch component from the rear planetary gear component 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7...

Страница 248: ...S CORP 3 Remove the thrust washer from the rear planetary gear component Fig 165 Identifying Thrust Washer Of Rear Planetary Gear Component Courtesy of MAZDA MOTORS CORP 4 Remove the planetary sun gea...

Страница 249: ...rear planetary gear component with a new one z When the rear planetary gear component is replaced inspect the contact surface opposed to the planetary sun gear Fig 167 Measuring Inner Diameter Of Rea...

Страница 250: ...new one Fig 168 Measuring Inner Diameter Of Planetary Sun Gear Bushings Courtesy of MAZDA MOTORS CORP z When the planetary sun gear component is replaced inspect the contact surface opposed to the in...

Страница 251: ...st washer so that it will not drop when the rear planetary gear component is installed z Do not apply grease to the oil holes of the thrust washer CAUTION z Apply grease to the mounting surface of the...

Страница 252: ...e planetary sun gear as shown in the figure 7 Install the planetary sun gear to the rear planetary gear component z Do not apply grease to the oil holes of the thrust washer CAUTION z Apply grease to...

Страница 253: ...MAZDA MOTORS CORP C2 CLUTCH COMPONENT DISASSEMBLY Components 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 200...

Страница 254: ...08 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 2009 10 28 16 AM Page 91 2005 Mitchell Repair Information Company L...

Страница 255: ...ft Fig 175 Removing Snap Ring From Intermediate Shaft Courtesy of MAZDA MOTORS CORP 3 Remove the retaining plate drive and driven plates from the intermediate shaft NOTE z If the bearing is difficult...

Страница 256: ...emove the clutch balancer return spring and the spring retainer from the intermediate shaft CAUTION z Do not contract the return spring too much z Do not expand the snap ring too much CAUTION z Do not...

Страница 257: ...sure 392 kPa 4 0 kgf cm2 57 psi Fig 179 Applying Compressed Air Into Oil Passage Courtesy of MAZDA MOTORS CORP 8 Remove the O rings from the intermediate shaft NOTE z When applying compressed air bloc...

Страница 258: ...olor replace with new parts Fig 181 Inspecting Lining Of All Drive Plates Courtesy of MAZDA MOTORS CORP 2 Using vernier calipers measure the free length of the piston return spring C2 clutch return sp...

Страница 259: ...f MAZDA MOTORS CORP C2 CLUTCH COMPONENT ASSEMBLY Components 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 2009...

Страница 260: ...ch Component Assembly 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 2009 10 28 17 AM Page 97 2005 Mitchell Repa...

Страница 261: ...ton to the intermediate shaft 5 Apply ATF to the seal on the clutch balancer and sliding surface mm in Inner diameter Thickness Upper 51 90 2 043 1 60 0 0630 Lower 50 40 1 984 2 62 0 1031 CAUTION z Do...

Страница 262: ...of MAZDA MOTORS CORP 7 Place the SST on the clutch balancer and compress the return spring with a press CAUTION z Be careful not to shorten the spring too much If it is too short it will bite into th...

Страница 263: ...iven Drive Driven Drive Retaining Four drive plates type z Driven Drive Driven Drive Driven Drive Driven Drive Retaining Fig 188 Identifying Driven Plates Drive Plates And Retaining Plate Courtesy of...

Страница 264: ...o Groove Courtesy of MAZDA MOTORS CORP 11 Apply ATF to the thrust bearing 12 Install the thrust bearing to the intermediate shaft NOTE z Install the bearing in the correct direction as shown in the fi...

Страница 265: ...psi C2 clutch piston stroke 0 45 0 65 mm 0 0178 0 0255 in z If not within the specification select an appropriate retaining plate Fig 192 Measuring C2 Clutch Piston Stroke Courtesy of MAZDA MOTORS COR...

Страница 266: ...erse order of disassembly A 2 85 0 112 5 2 9 0 114 B 2 95 0 116 6 3 0 0 118 C 3 05 0 120 7 3 1 0 122 8 3 2 0 126 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL...

Страница 267: ...ke Piston Disassembly Note 1 Using a flathead screwdriver remove the snap ring from the transaxle case 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9...

Страница 268: ...w and reverse brake piston by hand apply compressed air into the oil passage of the transaxle case as shown in the figure and remove the low and reverse brake piston Air pressure 392 kPa 4 0 kgf cm2 5...

Страница 269: ...and Reverse Brake Piston Assembly Note 1 Apply ATF to the new O rings 2 Install the O ring to the low and reverse brake piston 3 Apply ATF to the sliding surface of the transaxle case CAUTION z Do no...

Страница 270: ...MAZDA MOTORS CORP Low and Reverse Brake Return Spring Assembly Note 1 Install the low and reverse brake return spring to the transaxle case Fig 200 Identifying Low And Reverse Brake Return Spring Cou...

Страница 271: ...indicator inspect the transaxle case bushing Transaxle case bushing inner diameter Standard 21 932 21 953 mm 0 86347 0 86429 in z If it exceeds the specification replace the transaxle case with a new...

Страница 272: ...retaining plate driven plate and drive plate If they are scratched or have changed color replace with new parts Fig 204 Inspecting Lining Of All Drive Plates Courtesy of MAZDA MOTORS CORP 3 Using vern...

Страница 273: ...A MOTORS CORP CONTROL VALVE BODY DISASSEMBLY ASSEMBLY Components 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15...

Страница 274: ...P Disassembly Procedure CAUTION z Do not pull the manual valve strongly 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday Novem...

Страница 275: ...e manual valve connecting rod from the manual valve Fig 208 Removing E Ring Courtesy of MAZDA MOTORS CORP 4 Remove the solenoids from the control valve body CAUTION z Do not damage the solenoid 2008 M...

Страница 276: ...olts Courtesy of MAZDA MOTORS CORP 2 Install the manual valve connecting rod to the manual valve 3 Install the E ring 4 Apply ATF to the manual valve CAUTION z Do not damage the solenoid CAUTION z Do...

Страница 277: ...ual Valve Of Control Valve Body Courtesy of MAZDA MOTORS CORP AUTOMATIC TRANSAXLE ASSEMBLY Assembly Bearing and race locations 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Ov...

Страница 278: ...sher mm in Outer 64 0 2 52 101 0 3 98 85 0 3 35 79 8 3 14 104 2 4 10 Inner 51 0 2 01 75 3 2 96 72 7 2 86 68 3 2 69 69 0 2 72 Bearing race front Outer 43 7 1 72 25 6 2008 Mazda CX 9 Grand Touring 2005...

Страница 279: ...0 9547 50 5 1 99 Bearing race rear mm in Outer 68 8 2 71 48 5 1 91 47 0 1 85 45 6 1 80 41 7 1 64 Inner 46 9 1 85 38 1 1 50 35 2 1 39 33 2 1 31 24 2 0 953 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMIS...

Страница 280: ...mponents 1 Of 4 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 2009 10 28 17 AM Pa...

Страница 281: ...mponents 2 Of 4 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 2009 10 28 17 AM Pa...

Страница 282: ...mponents 3 Of 4 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 2009 10 28 17 AM Pa...

Страница 283: ...Of 4 Courtesy of MAZDA MOTORS CORP Assembly Procedure 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul AW6A EL CX 7 CX 9 Mazda 6 Microsoft Sunday November 15 2009 10 28...

Страница 284: ...press the seal rings as shown in the figure Then install the seal rings in the transaxle case CAUTION z Do not damage the oil seal CAUTION z Do not expand the seal rings too much z Be careful not to s...

Страница 285: ...ifying Transaxle Case Plate No 3 Bolt Courtesy of MAZDA MOTORS CORP 5 Install the transaxle case plate No 2 Tightening torque 3 9 6 9 N m 40 70 kgf cm 26 60 in lbf 2008 Mazda CX 9 Grand Touring 2005 0...

Страница 286: ...mponent where the bushing is fit Fig 222 Identifying Seal Ring And Rubbing Surface Of C2 Clutch Component Courtesy of MAZDA MOTORS CORP 8 Install the C2 clutch component to the transaxle case CAUTION...

Страница 287: ...g Seven drive plates type z Retaining Drive Driven Drive Driven Drive Driven Drive Driven Drive Driven Drive Driven Drive Retaining Fig 224 Identifying Driven Plates Drive Plates And Retaining Plate C...

Страница 288: ...nd the bearing races and install them to the transaxle case CAUTION z Align the opening of the snap ring with the position as shown in the figure NOTE z Align the spline of the C2 clutch drive plates...

Страница 289: ...one way clutch Fig 228 Identifying Rear Planetary Gear Component Courtesy of MAZDA MOTORS CORP 15 Install the one way clutch to the transaxle case NOTE z For easy installation while turning the rear p...

Страница 290: ...e way clutch component inspect that the planetary gear turns to right clockwise but does not turn to left counterclockwise CAUTION z Align the opening of the snap ring with the position shown in the f...

Страница 291: ...ter drive gear to the transaxle case 21 Install the new lockwashers and washers with new bolts Tightening torque 82 7 93 6 N m 8 5 9 5 kgf cm 61 0 69 0 ft lbf Bolt length measured from below the head...

Страница 292: ...rs Courtesy of MAZDA MOTORS CORP 23 Apply ATF to the new O rings 24 Install the O rings to the oil cooler outlet tube 25 Install the oil cooler outlet tube pipe clamp transaxle case No 1 plate and the...

Страница 293: ...harness clip Fig 236 Identifying Wiring Harness Clip Courtesy of MAZDA MOTORS CORP 27 Apply ATF to the bearing and gear of the differential component z Do not damage the VSS wiring harness z Do not p...

Страница 294: ...RS CORP 31 Install the parking pin to the transaxle case NOTE z If it is difficult to install the counter driven gear remove the differential component and then install the counter driven gear Install...

Страница 295: ...RP 33 Install the manual valve lever to the transaxle case Fig 241 Installing Manual Valve Lever To Transaxle Case Courtesy of MAZDA MOTORS CORP 34 Connect the parking rod to the manual valve lever 20...

Страница 296: ...DA MOTORS CORP Tightening torque 7 8 11 8 N m 82 122 kgf cm 72 105 in lbf 36 Install the spring guide sleeve and the torsion spring Tightening torque 7 8 11 8 N m 82 122 kgf cm 72 105 in lbf CAUTION z...

Страница 297: ...pawl and parking lock pawl bracket shown in the figure together with the spring guide sleeve and torsion spring installed CAUTION z Do not apply too much force to the pawl return spring CAUTION z Do n...

Страница 298: ...ller Fits Center Of Manual Valve Lever Courtesy of MAZDA MOTORS CORP 40 Install the sun gear input drum to the transaxle case NOTE z When installing ensure that the center of the detent spring s rolle...

Страница 299: ...o the transaxle case 44 Install the input shaft and the front planetary gear to the transaxle case CAUTION z If the input shaft is not hold during installation the thrust washer might be come off NOTE...

Страница 300: ...MAZDA MOTORS CORP NOTE z Before installing the C3 clutch component align the spline of the C3 clutch drive plates and the spline of the B1 brake drive plates NOTE z Install the C3 clutch component so...

Страница 301: ...Install the brake band anchor bolt to the transaxle case Tightening torque 133 3 199 9 N m 13 6 20 3 kgf m 98 3 147 4 ft lbf Fig 254 Identifying Brake Band Anchor Bolt Courtesy of MAZDA MOTORS CORP 2...

Страница 302: ...Apply ATF to the oil seal Fig 256 Pressing Brake Piston Cover Into Position Courtesy of MAZDA MOTORS CORP 52 Install the oil strainer and the oil seal to the oil pump component 53 Apply ATF to each r...

Страница 303: ...length measured from below the head A A 22 mm 0 866 in B B 35 mm 1 378 in Fig 258 Identifying Oil Pump Component Bolts Courtesy of MAZDA MOTORS CORP 55 Verify that the input shaft turns smoothly 2008...

Страница 304: ...g Input Shaft End Play Courtesy of MAZDA MOTORS CORP 57 Put a mark on the piston rod at the point where it intersects with the case Fig 261 Identifying Mark On Piston Rod Courtesy of MAZDA MOTORS CORP...

Страница 305: ...Case And Mark On Piston Rod Courtesy of MAZDA MOTORS CORP PISTON ROD SIZE Identification mark Length mm in 102 80 4 0473 1 103 05 4 0571 2 103 30 4 0669 3 103 55 4 0768 4 103 80 4 0866 5 104 05 4 096...

Страница 306: ...sy of MAZDA MOTORS CORP 60 Install the magnets to the oil reservoir lock plate Fig 265 Identifying Magnets Of Oil Reservoir Lock Plate Courtesy of MAZDA MOTORS CORP CAUTION z Do not damage the oil res...

Страница 307: ...the new transaxle case gaskets 65 Install the transaxle case gaskets to the transaxle case as shown in the figure 66 Remove any packing material and be careful not to get oil on the contact surface of...

Страница 308: ...ve sealant and oil with white gasoline or equivalent NOTE z Spread sealant over the contact surface z Do not apply sealant to the transaxle case CAUTION z Do not damage the O ring on the oil pump comp...

Страница 309: ...MOTORS CORP TRANSAXLE CASE BOLTS IDENTIFICATION TABLE Bolt number Bolt size Length measured from below the head mm in A M8 x 1 25 30 1 18 B M8 x 1 25 35 1 38 C M8 x 1 25 39 1 54 D M10 x 1 25 25 0 984...

Страница 310: ...ew gasket as shown in the figure 75 Install the gasket to the coupler component 76 Install a new O ring to the coupler component E M10 x 1 25 40 1 57 CAUTION z Do not damage the input turbine speed se...

Страница 311: ...ase by engaging its claw CAUTION z When installing the control valve body component do not put the coupler component in the open space of the separate plate in the control valve body component z Do no...

Страница 312: ...in B B 17 mm 0 669 in C C 21 mm 0 827 in Fig 276 Locating Control Valve Body Component Bolts Courtesy of MAZDA MOTORS CORP 81 Temporarily install the suction cover and a new gasket with the bolts NOTE...

Страница 313: ...f Fig 278 Identifying Control Valve Body Bolts Tightening Order Courtesy of MAZDA MOTORS CORP 83 Install the connector of the VSS and input turbine speed sensor to the solenoid clamp 2008 Mazda CX 9 G...

Страница 314: ...in the figure Tightening torque 8 12 N m 82 122 kgf cm 72 105 in lbf CAUTION z If the control valve body cover is installed with the wiring harnesses overlapped the wiring harnesses may be pinched bet...

Страница 315: ...ff the contact surface of the transaxle case with the control valve body cover and the bolt holes 89 Clean oil off the contact surface of the new control valve body cover with the transaxle case NOTE...

Страница 316: ...RP 91 Install the new control valve body cover with new seal bolts Tightening torque 9 8 15 7 N m 100 160 kgf cm 87 138 in lbf CAUTION z Be careful that the coupler component will not become caught be...

Страница 317: ...Inspecting Condition Of Connector Pin Of Coupler Component Foreign Material Bent Broken Pins And O Ring Courtesy of MAZDA MOTORS CORP 93 Align the transaxle case and the coupler component connector 2...

Страница 318: ...ION z Do not turn more than 60 from the marking CAUTION z Do not repair the threads using a tap or other tools z Do not damage the transaxle case z Do not overtighten the stud bolts The stud bolts sho...

Страница 319: ...A MOTORS CORP 99 Using the SST and a hammer tap a new oil seal so that the specified oil seal position is obtained z If the transaxle case is damaged the transaxle must be replaced CAUTION z Do not da...

Страница 320: ...Substitution SST z 49 F027 009 Outer diameter 76 8 mm 3 02 in Plate thickness 2 mm 0 08 in or more z 49 L033 101 Outer diameter 73 76 3 mm 2 88 3 00 in Inner diameter 69 mm 2 72 in or more Length 20...

Страница 321: ...2 4 5 5 kgf m 17 4 40 4 ft lbf CAUTION z Do not damage the oil seal z Do not drop the torque converter z Be careful that fingers do not get caught 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION A...

Страница 322: ...CORP 102 To ensure that the torque converter is installed accurately measure distance A between the end of the torque converter and the end of the converter housing Distance A between the end of the t...

Страница 323: ...he following order to the transaxle case as shown in the figure Six drive plates type z Drive Retaining Driven Drive Driven Drive Driven Drive Driven Drive Driven Drive Retaining Seven drive plates ty...

Страница 324: ...screwdriver install the snap ring into the groove CAUTION z Inspect the number and order of the retaining plates drive and driven plates CAUTION z Align the opening of the snap ring with the position...

Страница 325: ...0 kgf cm2 29 psi B2 brake clearance 1 20 1 40 mm 0 047 0 055 in z If not within the specification select another retaining plate Fig 299 Measuring B2 Brake Clearance Courtesy of MAZDA MOTORS CORP RETA...

Страница 326: ...f MAZDA MOTORS CORP TECHNICAL DATA TRANSMISSION TRANSAXLE TECHNICAL DATA TRANSMISSION TRANSAXLE TECHNICAL DATA 49 4 9 0 193 50 5 0 0 197 51 5 1 0 201 52 5 2 0 205 53 5 3 0 209 NOTE z Inspect the numbe...

Страница 327: ...ng inner diameter Standard 21 932 21 953 mm 0 86347 0 86429 in B2 brake return spring free length Standard 19 01 mm 0 7485 in Input shaft end play 0 349 1 081 mm 0 01374 0 04255 in B1 brake piston str...

Страница 328: ...0A9 Compressor 49 G030 797 Handle 49 F026 102 Bearing installer 49 T019 0A1 Servo piston lifter set 49 H028 202 Block L 2008 Mazda CX 9 Grand Touring 2005 08 TRANSMISSION Automatic Transaxle Overhaul...

Страница 329: ...TRANSMISSION Automatic Transaxle AW6A EL AW6AX EL Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 TRANSMISSION Automatic Transaxle AW6A EL AW6AX EL Mazda CX 9 Microsoft Sunday November 15 2009 10 29 30...

Страница 330: ...rtesy of MAZDA MOTORS CORP MECHANICAL SYSTEM TEST AW6A EL AW6AX EL 2008 Mazda CX 9 Grand Touring 2008 TRANSMISSION Automatic Transaxle AW6A EL AW6AX EL Mazda CX 9 Microsoft Sunday November 15 2009 10...

Страница 331: ...PRESSURE TEST 1 Perform mechanical system test preparation See MECHANICAL SYSTEM TEST PREPARATION 2 Connect the SSTs 49 HD64 406A and 49 0378 400C to the line pressure inspection port and replace the...

Страница 332: ...rake pedal with the left foot 12 Shift the selector lever to the D range 13 Gradually depress the accelerator pedal with the right foot CAUTION z Perform the test at least 3 times and calculate the av...

Страница 333: ...ions Fig 4 Line Pressure Control Solenoid Current Diagram Courtesy of MAZDA MOTORS CORP 17 Remove the SSTs 18 Install a test plug in the inspection port Tightening torque 5 9 8 8 N m 61 89 kgf cm 53 7...

Страница 334: ...range or R position hydraulic circuit Constant pressure without fluctuation in hydraulic pressure to throttle in D range and R position z Line pressure control solenoid malfunction z Control valve bod...

Страница 335: ...ssure control solenoid malfunction primary regulator valve malfunction z Control valve body component malfunction shift solenoid C hydraulic pressure system z C1 clutch slipping z One way clutch malfu...

Страница 336: ...N D shift More than specification z Control valve body malfunction shift solenoid C hydraulic pressure system z C1 clutch slipping z One way clutch malfunction z Oil pump malfunction z Oil strainer c...

Страница 337: ...wn occurs for 6 5 5 4 4 3 3 2 2 1 downshifts and that the shift points are as shown in the table below z If there is any malfunction inspect the TCM and ATX See SYMPTOM TROUBLESHOOTING ITEM TABLE AW6A...

Страница 338: ...4 102 2 950 3 650 D5 D6 200 226 124 140 4 450 4 950 TCC ON D6 200 226 124 140 3 550 3 950 Closed throttle position D6 D5 59 64 37 39 1 050 1 100 D5 D4 39 45 25 27 900 950 D4 D3 25 31 16 19 750 900 D3...

Страница 339: ...C operation is obtained in 4GR 5GR and 6GR The operation points must be as shown in the table below z If there is any malfunction inspect the TCM and ATX See SYMPTOM TROUBLESHOOTING ITEM TABLE AW6A EL...

Страница 340: ...rmine whether the transaxle should be disassembled z The ATF is muddy z The ATF smells strange or unusual ATF Condition ATF CONDITION POSSIBLE CAUSE Range Mode Throttle condition Shift Vehicle speed k...

Страница 341: ...with water Problem could occur to parts inside the transaxle due to water contamination If necessary replace the transaxle Reddish brown Has burnt smell and metal particles are found Deteriorated ATF...

Страница 342: ...stall a new gasket and the drain plug Tightening torque 23 5 54 9 N m 2 4 5 5 kgf m 17 4 40 4 ft lbf 5 Add the specified ATF through the oil filler tube until it reaches the lower notch of dipstick WA...

Страница 343: ...ner component See INTAKE AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 3 Remove the TCM See TCM REMOVAL INSTALLATION AW6A EL AW6AX EL 4 Verify that there is no continuity between coupler component terminals...

Страница 344: ...Identifying Air Cleaner Component Connector Terminal Courtesy of MAZDA MOTORS CORP OFF VEHICLE INSPECTION WARNING z A hot transaxle and ATF can cause severe burns Turn off the engine and wait until th...

Страница 345: ...e the TFT sensor See TRANSAXLE FLUID TEMPERATURE TFT SENSOR REMOVAL INSTALLATION AW6A EL AW6AX EL Fig 11 Identifying Oil Cooler Courtesy of MAZDA MOTORS CORP 8 Place the TFT sensor and a thermometer i...

Страница 346: ...7 B8 Courtesy of MAZDA MOTORS CORP 12 Install the oil pipe See OIL COOLER REMOVAL INSTALLATION AW6A EL AW6AX EL 13 Install the oil cooler See OIL COOLER REMOVAL INSTALLATION AW6A EL AW6AX EL 14 Add AT...

Страница 347: ...MAZDA MOTORS CORP 8 Remove the coupler component lock plate 9 Remove the coupler component from the transaxle case WARNING z A hot transaxle and ATF can cause severe burns Turn off the engine and wai...

Страница 348: ...t 13 Install the coupler component to the transaxle case CAUTION z Do not apply ATF to the O ring Fig 16 Identifying O Ring Gasket Courtesy of MAZDA MOTORS CORP CAUTION z Do not apply too much force t...

Страница 349: ...Add ATF to the specified level See AUTOMATIC TRANSAXLE FLUID ATF REPLACEMENT AW6A EL AW6AX EL Fig 18 Locating Coupler Component Lock Plate Courtesy of MAZDA MOTORS CORP 20 Install the air cleaner com...

Страница 350: ...the coupler component is normal perform an off vehicle inspection of input turbine speed sensor See OFF VEHICLE INSPECTION CAUTION z Water or foreign material entering the connector can cause a poor c...

Страница 351: ...NSOR REMOVAL INSTALLATION AW6A EL AW6AX EL 6 Install the TCM See TCM REMOVAL INSTALLATION AW6A EL AW6AX EL 7 Install the air cleaner component See INTAKE AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 8 Conn...

Страница 352: ...NSTALLATION AW6A EL AW6AX EL 7 Remove the input turbine speed sensor See INPUT TURBINE SPEED SENSOR REMOVAL INSTALLATION AW6A EL AW6AX EL WARNING z A hot transaxle and ATF can cause severe burns Turn...

Страница 353: ...of the input turbine speed sensor less than 5 mm 0 197 in z If there is any malfunction replace the input turbine speed sensor See INPUT TURBINE SPEED SENSOR REMOVAL INSTALLATION AW6A EL AW6AX EL Inp...

Страница 354: ...NICAL SYSTEM TEST AW6A EL AW6AX EL INPUT TURBINE SPEED SENSOR REMOVAL INSTALLATION AW6A EL AW6AX EL 1 Disconnect the negative battery cable 2 Remove the air cleaner component See INTAKE AIR SYSTEM REM...

Страница 355: ...LLATION AW6A EL AW6AX EL 11 Install the oil cooler See OIL COOLER REMOVAL INSTALLATION AW6A EL AW6AX EL Fig 27 Locating Input Turbine Speed Sensor Courtesy of MAZDA MOTORS CORP 12 Add ATF to the speci...

Страница 356: ...r B20 and GND Fig 28 Identifying Coupler Component Courtesy of MAZDA MOTORS CORP z If there is any malfunction inspect the coupler component z If the coupler component is normal replace the ATX See AU...

Страница 357: ...STALLATION AW6A EL AW6AX EL 6 Install the TCM See TCM REMOVAL INSTALLATION AW6A EL AW6AX EL 7 Install the air cleaner component See INTAKE AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 8 Connect the negativ...

Страница 358: ...Fig 32 Connecting VSS Terminal 2 To Battery Positive Terminal WARNING z A hot transaxle and ATF can cause severe burns Turn off the engine and wait until they are cool before replacing the ATF CAUTION...

Страница 359: ...AW6A EL AW6AX EL 6 Connect the negative battery cable 7 Perform the mechanical system test See MECHANICAL SYSTEM TEST AW6A EL AW6AX EL VEHICLE SPEED SENSOR VSS REMOVAL INSTALLATION AW6A EL AW6AX EL S...

Страница 360: ...spect the coupler component z If the coupler component is normal replace the control valve body See CONTROL VALVE BODY REMOVAL INSTALLATION AW6A EL AW6AX EL z If foreign materials are stuck to the VSS...

Страница 361: ...hm B5 GND Shift solenoid A 11 15 B2 GND Shift solenoid B 11 15 B11 B10 Shift solenoid C 5 0 5 6 B17 B18 Shift solenoid D 5 0 5 6 B14 B22 Shift solenoid E 5 0 5 6 B21 B16 Shift solenoid F 5 0 5 6 B9 B4...

Страница 362: ...he ignition switch is turned to the START position with the selector lever in P or N position z If there is any malfunction neutral position learning See TCM REMOVAL INSTALLATION AW6A EL AW6AX EL 2 Ve...

Страница 363: ...ON WARNING z Be careful not to damage the connector waterproofing when measuring the TCM terminal voltage If damaged the waterproofing efficiency could be negatively affected NOTE z Use the ground of...

Страница 364: ...no good judgment by terminal voltage is not possible Carry out inspection according to DTCs z Inspect related harness A7 M range switch M range switch M range Below 1 0 z Inspect selector lever compo...

Страница 365: ...STALLATION AW6A EL AW6AX EL Fig 38 Identifying Coupler Component Courtesy of MAZDA MOTORS CORP Terminal Continuity Resistance Table Reference Fig 39 Identifying Coupler Component TCM Short Cord Connec...

Страница 366: ...W6A E AW6AX E z Inspect rela harness B3 Line pressure control solenoid control Line pressure control solenoid z Inspect resistance between couple component terminals B3 and B1 wiring harness side ATF...

Страница 367: ...d z Inspect resistance between couple component terminals B9 and B4 wiring harness side ATF temperature 20 C 68 F 5 0 5 6 ohms z Inspect TCC control soleno See SOLEN VALVE INSPECTIO AW6A EL AW6AX EL z...

Страница 368: ...ls B21 and B16 wiring harness side ATF temperature 20 C 68 F 5 0 5 6 ohms z Inspect shift solenoid F Se SOLENOID VALVE INSPECTIO AW6A EL AW6AX EL z Inspect relate harness B17 Shift solenoid D control...

Страница 369: ...t relate harness B22 Shift solenoid E control GND Shift solenoid E z Inspect resistance between couple component terminals B14 and B22 wiring harness side ATF temperature 20 C 68 F 5 0 5 6 ohms z Insp...

Страница 370: ...and washer Fig 42 Identifying Manual Shaft Nut Washer Courtesy of MAZDA MOTORS CORP 7 Remove the TCM Fig 40 Identifying Manual Shaft Lever TCM Connector Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9...

Страница 371: ...is removed Fig 45 Identifying Connector Pin Of Coupler Component Courtesy of MAZDA MOTORS CORP CAUTION z Do not touch the terminals Fig 44 Identifying Air Filter Courtesy of MAZDA MOTORS CORP 2008 Maz...

Страница 372: ...ct positioning of the TCM and coupler component 13 Tighten the TCM mounting bolts Tightening torque 19 6 29 4 N m 2 0 2 9 kgf m 14 5 21 6 ft lbf CAUTION z Do not turn more than 60 from the marking CAU...

Страница 373: ...ighten the manual shaft nut Tightening torque 9 8 14 7 N m 100 142 kgf cm 87 123 in lbf removing the manual shaft nut or the transaxle may be damaged Fig 48 Identifying TCM Mounting Bolts Courtesy of...

Страница 374: ...p 20 Connect the TCM connector 21 Install the air cleaner component See INTAKE AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 22 Connect the negative battery cable 23 Perform the neutral position learning Se...

Страница 375: ...lect the Transmission Learning 5 Perform the N range learning according to the directions on the screen z When Operation Successful is displayed shift the selector lever to the P position and turn the...

Страница 376: ...eaner component See INTAKE AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 3 Remove the TCM See TCM REMOVAL INSTALLATION AW6A EL AW6AX EL 4 Remove and discard the oil seal using a tape wrapped flathead screwd...

Страница 377: ...g parts 1 Battery and battery tray See BATTERY REMOVAL INSTALLATION MZI 3 7 2 Air cleaner component See INTAKE AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 3 Engine cover 4 Windshield wiper arm and blade S...

Страница 378: ...and may cause serious injury CAUTION z To prevent the torque converter and transaxle from separating remove the transaxle without tilting it toward the torque converter Service item Test item Line pre...

Страница 379: ...Specifications 1 Of 2 Courtesy of MAZDA MOTORS CORP AWD 2008 Mazda CX 9 Grand Touring 2008 TRANSMISSION Automatic Transaxle AW6A EL AW6AX EL Mazda CX 9 Microsoft Sunday November 15 2009 10 29 31 AM P...

Страница 380: ...oles by turning the torque converter Fig 58 Identifying Fastener Cover Courtesy of MAZDA MOTORS CORP 3 Insert a flathead screwdriver through the converter housing service hole and lock the drive plate...

Страница 381: ...1 ENGINE MOUNT REMOVAL NOTE 1 Remove the No 1 engine mount bracket bolts A and B as shown Fig 61 Identifying No 1 Engine Mount Bracket Bolts Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring...

Страница 382: ...owing procedure CAUTION z Refer to the SST instruction manual for the basic handing procedure NOTE z When installing the SST adjust the position of each shaft so that they do not interfere with the ve...

Страница 383: ...t right front shaft of the SST with front foot No 2 to the bolt shown in the figure 4 Adjust the positions of the SST side bars so that they are the same height left and right and horizontal 5 Make su...

Страница 384: ...e Fig 67 Supporting Transaxle On Jack Courtesy of MAZDA MOTORS CORP TRANSAXLE INSTALLATION NOTE 1 Set the transaxle on a jack and lift it 2 Rotate the drive plate so that the logo mark faces upward NO...

Страница 385: ...ourtesy of MAZDA MOTORS CORP 4 Install the transaxle mounting bolts and bracket Tightening torque 37 52 N m 3 8 5 3 kgf m 28 38 ft lbf Fig 70 Locating Transaxle Mounting Bolts Bracket 2008 Mazda CX 9...

Страница 386: ...49 2 68 6 ft lbf Bolt D 74 5 104 9 N m 7 60 10 69 kgf m 55 0 77 3 ft lbf Fig 71 Identifying No 4 Engine Mount Bracket Courtesy of MAZDA MOTORS CORP NO 1 ENGINE MOUNT INSTALLATION NOTE 1 Install the N...

Страница 387: ...que Tightening torque 93 1 116 6 N m 9 50 11 8 kgf m 68 7 85 9 ft lbf Fig 74 Identifying No 1 Engine Mount Bolt Courtesy of MAZDA MOTORS CORP TORQUE CONVERTER NUTS INSTALLATION NOTE 1 Align the holes...

Страница 388: ...r as shown in the figure CAUTION z Loosely and equally tighten the torque converter nuts then further tighten them to the specified tightening torque Fig 75 Locking Drive Plate Courtesy of MAZDA MOTOR...

Страница 389: ...dentifying Selector Lever To Manual Shaft Lever Courtesy of MAZDA MOTORS CORP OIL SEAL DIFFERENTIAL REPLACEMENT AW6A EL AW6AX EL TRANSAXLE CASE SIDE 1 Disconnect the negative battery cable NOTE z Inst...

Страница 390: ...hickness 2 mm 0 08 in or more 7 Install the drive shaft left side See FRONT DRIVE SHAFT REMOVAL INSTALLATION 8 Add ATF to the specified level See AUTOMATIC TRANSAXLE FLUID ATF REPLACEMENT CAUTION z Th...

Страница 391: ...joint shaft 2WD See JOINT SHAFT REMOVAL INSTALLATION 2WD 5 Remove the oil seal lip using a razor 6 Remove and discard the oil seal using a tape wrapped flathead screwdriver CAUTION z The oil seal is...

Страница 392: ...OVAL INSTALLATION 10 Add ATF to the specified level See AUTOMATIC TRANSAXLE FLUID ATF REPLACEMENT AW6A EL AW6AX EL Fig 82 Tapping Oil Seal Courtesy of MAZDA MOTORS CORP 11 Connect the negative cable 1...

Страница 393: ...so that the specified oil seal position is obtained Substitution SST z 49L033 101 Outer diameter 73 76 3 mm 2 88 3 00 in Inner diameter 69 mm 2 72 in or more Plate thickness 2 mm 0 08 in or more Leng...

Страница 394: ...ALLATION 2 Remove and discard the O ring using a tape wrapped flathead screwdriver 3 Apply ATF to a new O ring and install it to the differential case 4 Install the drive shaft and joint shaft See JOI...

Страница 395: ...sing compressed air can cause dirt and other particles to fly out causing injury to the eyes Wear protective eyeglasses whenever using compressed air CAUTION z Clean the transaxle exterior throughout...

Страница 396: ...the control valve body cover Fig 87 Locating Control Valve Body Cover Bolt Courtesy of MAZDA MOTORS CORP CAUTION z Be careful not to damage the solenoid valves and connectors z Do not pull the wiring...

Страница 397: ...alve Body Cover Courtesy of MAZDA MOTORS CORP CAUTION z Do not damage the solenoid valves and connectors with the screwdriver z When disconnecting connectors grasp the connectors not the harnesses Oth...

Страница 398: ...the TFT sensor from the control valve body 11 Remove the O ring from the TFT sensor Fig 90 Removing Connector Courtesy of MAZDA MOTORS CORP NOTE z Be sure to secure the coupler component with tape so...

Страница 399: ...sor connector from the solenoid clamp Fig 94 Identifying VSS Connector Input Turbine Speed Sensor Connector Courtesy of MAZDA MOTORS CORP Fig 92 Identifying O ring Of TFT Sensor Courtesy of MAZDA MOTO...

Страница 400: ...e sure to secure the VSS and input turbine speed sensor with tape so that they will not interfere with the control valve body component CAUTION z Evenly loosen the bolts a little at a time in the orde...

Страница 401: ...ent Courtesy of MAZDA MOTORS CORP CAUTION z When installing the control valve body component do not put the coupler component in the open space of the separate plate in the control valve body componen...

Страница 402: ...3 Temporarily install the suction cover and a new gasket with the bolts NOTE z Aligning the bolt holes temporarily tighten the bolt by hand Fig 100 Locating Control Valve Body Component With Bolts Co...

Страница 403: ...05 in lbf Fig 102 Identifying Suction Cover Bolts Tighten Sequence Courtesy of MAZDA MOTORS CORP 5 Install the connector of the VSS and input turbine speed sensor to the solenoid clamp 2008 Mazda CX 9...

Страница 404: ...control valve body cover is installed with the wiring harness overlapped the wiring harnesses may be pinched between the co valve body causing the wiring harnesses to be damaged Therefo that the wiri...

Страница 405: ...trol valve body cover and the bolt holes 11 Clean oil off the contact surface of the new control valve body cover with the transaxle case NOTE z Completely remove sealant and oil with white gasoline o...

Страница 406: ...N m 100 160 kgf cm 87 138 in lbf CAUTION z Be careful that the coupler component will not become caught between the control valve body cover and transaxle case Fig 108 Applying Sealant To Control Val...

Страница 407: ...ative battery cable 20 Perform the mechanical system test See MECHANICAL SYSTEM TEST AW6A EL AW6AX EL OIL SEAL OIL PUMP REPLACEMENT AW6A EL AW6AX EL 1 Remove the transaxle See AUTOMATIC TRANSAXLE REMO...

Страница 408: ...in Plate thickness 2 mm 0 08 in or more 5 Coat the lip of the oil seal with grease 6 Install the torque converter See TORQUE CONVERTER REMOVAL INSTALLATION AW6A EL AW6AX EL 7 Install the transaxle Se...

Страница 409: ...n any ATF remaining in the torque converter 4 Using a flathead screwdriver position the drive gear on the oil pump component in the center 5 Install the torque converter to the transaxle Fig 112 Ident...

Страница 410: ...5 9 kgf cm2 72 127 psi of compressed air from the oil cooler hose outlet to drain remaining oil 4 Add new ATF from the oil cooler hose outlet and blow 491 882 kPa 5 9 kgf cm2 72 127 psi of compressed...

Страница 411: ...oolant See ENGINE COOLANT REPLACEMENT MZI 3 7 4 Remove in the order indicated in the table 5 Install in the reverse order of removal 6 Add the engine coolant See ENGINE COOLANT REPLACEMENT MZI 3 7 7 A...

Страница 412: ...A EL AW6AX EL 13 Perform the line pressure test See MECHANICAL SYSTEM TEST AW6A EL AW6AX EL 2008 Mazda CX 9 Grand Touring 2008 TRANSMISSION Automatic Transaxle AW6A EL AW6AX EL Mazda CX 9 Microsoft Su...

Страница 413: ...2008 Mazda CX 9 Grand Touring 2008 TRANSMISSION Automatic Transaxle AW6A EL AW6AX EL Mazda CX 9 Microsoft Sunday November 15 2009 10 29 31 AM Page 85 2005 Mitchell Repair Information Company LLC...

Страница 414: ...the cooler pipes Compressed air should be applied for no less than 1 min Fig 116 Applying Compressed Air To Cooler Side Courtesy of MAZDA MOTORS CORP 2 Align the marks and slide the oil hose onto the...

Страница 415: ...ndicated in the table 2 Assemble in the reverse order of disassembly Fig 118 Identifying Radiator Outer Tank Mount Rubber O Ring Washer ATF Cooler 2008 Mazda CX 9 Grand Touring 2008 TRANSMISSION Autom...

Страница 416: ...sket surface of the radiator core header to ensure it is clean and free of foreign material or damage 6 Inspect the radiator outer tank for warping If it is warped replace radiator tank Fig 120 Removi...

Страница 417: ...ck nut on the adjusting screw against the handle to lock the adjustment in place Fig 122 Identifying Jaws Of Locking Type Pliers Courtesy of MAZDA MOTORS CORP 4 Squeeze the header tabs down in the ord...

Страница 418: ...7 Fig 124 Identifying Tab Height Courtesy of MAZDA MOTORS CORP DRIVE PLATE REMOVAL INSTALLATION AW6A EL AW6AX EL 1 Remove the transaxle See AUTOMATIC TRANSAXLE REMOVAL INSTALLATION AW6A EL AW6AX EL 2...

Страница 419: ...fying Drive Plate With SST Courtesy of MAZDA MOTORS CORP DRIVE PLATE INSTALLATION NOTE 1 Remove the sealant from the bolt holes in the crankshaft and from the drive plate mounting bolts 2 Install the...

Страница 420: ...nstall the transaxle See AUTOMATIC TRANSAXLE REMOVAL INSTALLATION AW6A EL AW6AX EL Fig 127 Identifying Drive Plate With SST Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 TRANSMISSIO...

Страница 421: ...ch to the ON position 2 Verify that the selector lever is in the P position 2008 Mazda CX 9 Grand Touring 2008 TRANSMISSION Automatic Transaxle Shift Mechanism Mazda CX 9 2008 Mazda CX 9 Grand Touring...

Страница 422: ...sition Engine off 2 Remove the clip of the selector lever base plate then remove the interlock cable from the U groove 3 Remove the interlock cable from the selector lever Fig 2 Identifying Clip Of Se...

Страница 423: ...of MAZDA MOTORS CORP 3 Remove the clip of the selector lever base plate then remove the interlock cable from the U groove 4 Remove the interlock cable from the selector lever Fig 5 Identifying Clip O...

Страница 424: ...in the figure Fig 7 Inspecting Marking On Slider Pin Is Positioned Courtesy of MAZDA MOTORS CORP 7 Push the interlock cable Fig 8 Pushing Interlock Cable Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9...

Страница 425: ...into hole B and hole C of the lock unit until it passes through 11 Disconnect the brake switch connector 12 Remove the brake switch See BRAKE PEDAL REMOVAL INSTALLATION 13 Install a new brake switch...

Страница 426: ...y of MAZDA MOTORS CORP 17 Install the interlock cable end to the interlock link on the selector lever 18 Fit the interlock cable in the U groove in the selector lever base plate and install the clip F...

Страница 427: ...ION z The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch connector is connected after the brake switch has been properly i...

Страница 428: ...sitions of the selector lever and the indicator are aligned z If there is any malfunction adjust the TR switch See TCM REMOVAL INSTALLATION AW6A EL AW6AX EL 6 Verify that the vehicle operates in each...

Страница 429: ...t Connector Terminals Continuity Chart Courtesy of MAZDA MOTORS CORP Fig 19 Identifying Selector Lever Component Connector Terminals Courtesy of MAZDA MOTORS CORP SELECTOR CABLE ADJUSTMENT 1 Remove th...

Страница 430: ...PONENT REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 To remove the interlock cable remove the following parts 1 Column cover See COLUMN COVER REMOVAL INSTALLATION 2 Driver side under...

Страница 431: ...6 Install in the reverse order of removal Fig 22 Identifying Selector Lever Component Removal Installation Torque Specifications Courtesy of MAZDA MOTORS CORP SELECTOR CABLE REMOVAL NOTE 1 Remove the...

Страница 432: ...P SELECTOR CABLE INSTALLATION NOTE 1 Install the selector cable and clip to the bracket as shown in the figure 2 Verify that the selector lever is in the P position NOTE z Steps 2 and 3 are for the se...

Страница 433: ...e manual shaft is in the P position CAUTION z Bending the selector cable in the manner shown in the figure will damage the cable and it may become loose when shifted When installing the selector cable...

Страница 434: ...the selector cable to the selector cable bracket Fig 29 Inspecting Clip Side Of Selector Cable End Facing Up Courtesy of MAZDA MOTORS CORP INTERLOCK CABLE INSTALLATION NOTE 1 Push the interlock cable...

Страница 435: ...TORS CORP 3 Push the a 1 5 mm 0 059 in round bar or similar into hole A by fully pushing the slider pin in Fig 32 Identifying Hole A And Slider Pin Courtesy of MAZDA MOTORS CORP 4 Fully pull the end o...

Страница 436: ...slide the lock unit to fix the lock unit hook into the bracket hole securely as shown in the figure CAUTION z Do not connect the brake switch connector until the interlock cable is installed Fig 34 Id...

Страница 437: ...Courtesy of MAZDA MOTORS CORP 13 Install the interlock cable end to the cam pin on the selector lever 14 Fit the interlock cable in the U groove in the selector lever base plate and install the clip F...

Страница 438: ...and the brake pedal is automatically adjusted to the correct amount when the brake switch connector is connected after the brake switch has been properly installed If the brake switch is not properly...

Страница 439: ...sing Fig 40 Identifying Clip And Convex Part Courtesy of MAZDA MOTORS CORP switch with a new one when replacing the power brake unit or the pedal or performing any procedure that changes the pedal str...

Страница 440: ...nuts then remove the rear bumper reinforcement 6 Install in the reverse order of removal Fig 1 Identifying Rear Bumper Reinforcement Torque Specifications Courtesy of MAZDA MOTORS CORP BODY PANELS LOC...

Страница 441: ...REMOVAL INSTALLATION WARNING z Removing the hood without supporting it could cause the hood to 2008 Mazda CX 9 Grand Touring 2008 ACCESSORIES BODY CAB Body Panels Mazda CX 9 Microsoft Sunday November...

Страница 442: ...Components Torque Specifications Courtesy of MAZDA MOTORS CORP 4 Install in the reverse order of removal 5 Adjust the hood See HOOD ADJUSTMENT HOOD ADJUSTMENT GAP ADJUSTMENT 1 Measure the gap between...

Страница 443: ...the following parts 1 Windshield wiper arm and blade See WINDSHIELD WIPER ARM AND BLADE REMOVAL INSTALLATION 2 Cowl grille See COWL GRILLE REMOVAL INSTALLATION 4 Loosen the hood hinge installation bol...

Страница 444: ...height difference between the hood and body Fig 6 Measuring Height Difference Between Hood And Body Courtesy of MAZDA MOTORS CORP Clearance 2008 Mazda CX 9 Grand Touring 2008 ACCESSORIES BODY CAB Bod...

Страница 445: ...1 Remove the bolts 2 Remove the fuel filler lid 3 Install in the reverse order of removal 4 Adjust the fuel filler lid See FUEL FILLER LID ADJUSTMENT Fig 8 Identifying Fuel Filler Lid Torque Specific...

Страница 446: ...ce Between Fuel Filler Lid And Body Courtesy of MAZDA MOTORS CORP FRONT BUMPER REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the clip of the front over fender and put aside the...

Страница 447: ...ONT FOG LIGHT AIMING FRONT BUMPER REMOVAL NOTE 1 Pull the front bumper ends wheel arch outward 1 to disengage from the bumper slider 2 Remove the front bumper from the body CAUTION z When disengaging...

Страница 448: ...e bumper slider FRONT BUMPER DISASSEMBLY ASSEMBLY 1 Remove the front fog light Vehicles with front fog lights See FRONT FOG LIGHT REMOVAL INSTALLATION 2 Remove the radiator grille See RADIATOR GRILLE...

Страница 449: ...WER ASSEMBLY NOTE 1 Attach the front over fender lower to the front bumper fascia with nuts 2 Use a soldering copper and thermally deform the tab in order to fasten the stiffening rib 2008 Mazda CX 9...

Страница 450: ...ig 15 Identifying Removing Sequence Of Front Bumper Reinforcement Components Torque Specifications Courtesy of MAZDA MOTORS CORP REAR BUMPER REMOVAL INSTALLATION 1 Disconnect the negative battery cabl...

Страница 451: ...Fender Courtesy of MAZDA MOTORS CORP 6 Remove in the order indicated in the table 7 Install in the reverse order of removal Fig 18 Identifying Removing Sequence Of Rear Bumper Components Courtesy of M...

Страница 452: ...r bumper connecting area into the body to engage with the bumper slider REAR BUMPER DISASSEMBLY ASSEMBLY 1 Disassemble in the order indicated in the table 2 Assemble in the reverse order of disassembl...

Страница 453: ...g Rear Bumper And Reflector Courtesy of MAZDA MOTORS CORP REAR OVER FENDER LOWER ASSEMBLY NOTE 1 Attach the rear over fender lower to the rear bumper fascia with nuts 2 Use a soldering copper and ther...

Страница 454: ...ER REMOVAL INSTALLATION 4 Front bumper See FRONT BUMPER REMOVAL INSTALLATION 5 Front combination lights See FRONT COMBINATION LIGHT REMOVAL INSTALLATION 6 Sail garnish See SAIL GARNISH REMOVAL INSTALL...

Страница 455: ...ELEASE LEVER REMOVAL INSTALLATION 3 Put the oil cooler aside 4 Remove the front crossmember extension See FRONT CROSSMEMBER REMOVAL INSTALLATION 5 Remove in the order indicated in the table 6 Install...

Страница 456: ...le See COWL GRILLE REMOVAL INSTALLATION 3 Windshield wiper motor See WINDSHIELD WIPER MOTOR REMOVAL INSTALLATION 3 Remove the bolts then remove the cowl panel 4 Install in the reverse order of removal...

Страница 457: ...STIC DSC RSC 2008 Mazda CX 9 Grand Touring 2008 BRAKES On Board Diagnostic DSC RSC Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 BRAKES On Board Diagnostic DSC RSC Mazda CX 9 Microsoft Sunday November...

Страница 458: ...HU CM memory PID DATA MONITOR RECORD z This function allows you to access certain data values input signals calculated values and system status information ACTIVE COMMAND MODES z This function allows...

Страница 459: ...e following items from the initialization screen of the M MDS z When using the IDS laptop PC 1 Select Self Test 2 Select Modules 3 Select ABS z When using the PDS Pocket PC 1 Select Module Tests 2 Sel...

Страница 460: ...ABS z When using the PDS Pocket PC 1 Select Module Tests 2 Select ABS 3 Select DataLogger 3 Select the applicable PID from the PID table 4 Verify the PID data according to the directions on the screen...

Страница 461: ...er the active command mode inspection is performed this could indicate the possibility of an open or short circuit sticking or operation malfunction in the output parts DTC TABLE DTC CHART value of in...

Страница 462: ...C1242 C1246 C1250 C1254 C1404 C1410 C1957 C1958 DSC RSC C1198 LF inlet solenoid valve system See DTC C1194 C1198 C1210 C1214 C1242 C1246 C1250 C1254 C1404 C1410 C1957 C1958 DSC RSC C1210 RF outlet sol...

Страница 463: ...7 DSC RSC C1329 RF outlet solenoid valve coil system See DTC C1329 C1330 C1331 C1332 C1333 C1334 C1335 C1336 C1527 C1528 C1530 C1531 DSC RSC C1330 LR outlet solenoid valve coil system See DTC C1329 C1...

Страница 464: ...ystem See DTC C1329 C1330 C1331 C1332 C1333 C1334 C1335 C1336 C1527 C1528 C1530 C1531 DSC RSC C1730 DSC RSC HU CM system See DTC B1342 C1730 DSC RSC C1957 RH stability control solenoid valve system Se...

Страница 465: ...eleration changes 0 G negative Inspect the combined sensor See COMBINED SENSOR INSPECTION BOO_ABS Brake pedal switch input Off On z Brake pedal depressed On z Brake pedal released Off Inspect the brak...

Страница 466: ...CM See DSC RSC SYSTEM INSPECTION ROLL_RATE Roll rate sensor input s z Vehicle stopped or driving straight 0 c s z Cornering to left 0 s positive z Cornering to right 0 s negative Inspect the combined...

Страница 467: ...HU CM See DSC RSC SYSTEM INSPECTION V_RF_OTL Right front outlet solenoid valve output state Off On z Solenoid valve activated On z Solenoid valve not activated Off Inspect the DSC RSC HU CM See DSC RS...

Страница 468: ...wheel speed sensor See REAR ABS WHEEL SPEED SENSOR INSPECTION 2WD See REAR ABS WHEEL SPEED SENSOR INSPECTION AWD F I WSPD_RF Right front ABS wheel speed sensor input KPH MPH z Vehicle stopped 0 KPH 0...

Страница 469: ...16 V or more If DTC B1317 is output inspect the battery and charging system for a malfunction before performing the malfunction diagnosis DTC B1317 B1318 Power supply system DETECTION CONDITION z B131...

Страница 470: ...SC HU CM POWER SUPPLY FOR OPEN CIRCUIT z Start the engine z Measure the voltage between Yes Go to the next step No Repair or replace the wiring harness for open circuit between the DSC RSC HU CM and g...

Страница 471: ...z Make sure to reconnect all disconnected connectors z Clear the DTC from the memory See ON BOARD DIAGNOSTIC DSC RSC z Is the same DTC present Yes Replace the DSC RSC HU CM then go to the next step S...

Страница 472: ...emory See ON BOARD DIAGNOSTIC DSC RSC z Is the same DTC present Yes Replace the DSC RSC HU CM then go to the next step See DSC RSC HU CM REMOVAL INSTALLATION No Go to the next step 3 VERIFY THAT NO DT...

Страница 473: ...e signal from the combined sensor longitudinal G part z C2770 Specified signal from combined longitudinal G part sensor has not output POSSIBLE CAUSE z Combined sensor malfunction z Poor connection at...

Страница 474: ...RSC HU CM z C1096 When pump motor monitor voltage continues for 0 05s more than 0 75V among the pump motor ON POSSIBLE CAUSE z ABS 50A fuse malfunction z Open or short to ground circuit in the wiring...

Страница 475: ...Yes Go to the next step No Replace the fuse then go to Step 5 INSPECT MOTOR RELAY POWER SUPPLY FOR OPEN CIRCUIT z Turn the ignition switch off Yes Go to the next step 2008 Mazda CX 9 Grand Touring 20...

Страница 476: ...the ignition switch off z Connect the M MDS to the DLC 2 z Turn the ignition switch to the ON position engine off z Access PMP_MOTOR active command modes using the M MDS z Does the pump motor operate...

Страница 477: ...NSPECTION ACTION 1 VERIFY DTC INSPECTION z Turn the ignition switch off z Using the M MDS perform the DTC inspection z Are any DTCs other than C1115 and C1185 output Yes Go to the applicable DTC inspe...

Страница 478: ...ng harness between the following DSC RSC HU CM terminal and the ABS wheel speed sensor terminal DSC RSC HU CM terminal AE RF ABS wheel speed sensor terminal A DSC RSC HU CM terminal AB RF ABS wheel sp...

Страница 479: ...2008 Mazda CX 9 Grand Touring 2008 BRAKES On Board Diagnostic DSC RSC Mazda CX 9 Microsoft Sunday November 15 2009 9 50 13 AM Page 23 2005 Mitchell Repair Information Company LLC...

Страница 480: ...UIT IN WIRING HARNESS BETWEEN DSC RSC HU CM AND ABS WHEEL SPEED SENSOR z Turn the ignition switch off z Disconnect the DSC RSC HU CM connector and ABS wheel speed sensor z Inspect for continuity in th...

Страница 481: ...speed sensor then go to the next step See FRONT ABS WHEEL SPEED SENSOR REMOVAL INSTALLATION See REAR ABS WHEEL SPEED SENSOR REMOVAL INSTALLATION 2WD See REAR ABS WHEEL SPEED SENSOR REMOVAL INSTALLATIO...

Страница 482: ...CTION 1 VERIFY DTC INSPECTION z Turn the ignition switch off z Connect the M MDS to the DLC 2 z Turn the ignition switch to the ON position engine off z Clear the DTC from the memory See ON BOARD DIAG...

Страница 483: ...sensor system DETECTION CONDITION z When the difference in the wheel speed between one tire and the others exceeds 25 POSSIBLE CAUSE z A tire of different diameter is installed z An incorrect ABS sen...

Страница 484: ...2WD See REAR ABS WHEEL SPEED SENSOR REMOVAL INSTALLATION AWD 4 VERIFY THAT THE SAME DTC IS NOT PRESENT z Clear the DTC from the memory See ON BOARD DIAGNOSTIC DSC RSC z Are the same DTCs present Yes...

Страница 485: ...T FROM ABS WHEEL SPEED SENSOR USING M MDS z Turn the ignition switch off z Connect the M MDS to the DLC 2 z Select the following PIDs using the M MDS WSPD_LF WSPD_LR WSPD_RF WSPD_RR z Start the engine...

Страница 486: ...ar drive shaft AWD then go to the next step See FRONT DRIVE SHAFT REMOVAL INSTALLATION See WHEEL HUB COMPONENT REMOVAL INSTALLATION 2WD See REAR DRIVE SHAFT REMOVAL INSTALLATION 4 VERIFY THAT THE SAME...

Страница 487: ...cted Yes Go to applicable DTC inspection See DTC TABLE BCM No Go to the next step 2 VERIFY DTC TROUBLESHOOTING COMPLETED z Clear the DTC from the memory See ON BOARD DIAGNOSTIC DSC RSC z Are the same...

Страница 488: ...essure sensor See BRAKE FLUID PRESSURE SENSOR INSPECTION z Is the brake fluid pressure sensor normal Yes Go to the next step No Replace the DSC RSC HU CM then go to the next step See DSC RSC HU CM REM...

Страница 489: ...d level then go to the next step 3 INSPECT BRAKE FLUID LEVEL SENSOR z Inspect the brake fluid level sensor See BRAKE FLUID LEVEL SENSOR INSPECTION z Is it normal Yes Go to the next step No Repair brak...

Страница 490: ...LH traction control solenoid valve coil system DTC C1530 RH stability control solenoid valve coil system DTC C1531 LH stability control solenoid valve coil system DETECTION CONDITION z Temperature of...

Страница 491: ...nal is input even if the signal from the brake fluid pressure sensor is less than the specification POSSIBLE CAUSE z Open or short circuit in wiring harness between the brake switch and PCM 1T termina...

Страница 492: ...DIAGNOSTIC PROCEDURE 2008 Mazda CX 9 Grand Touring 2008 BRAKES On Board Diagnostic DSC RSC Mazda CX 9 Microsoft Sunday November 15 2009 9 50 13 AM Page 36 2005 Mitchell Repair Information Company LLC...

Страница 493: ...switch connector terminal D vehicle harness side and body ground z Is the voltage 1 V or less Yes Go to Step 4 No Repair or replace the wiring harness between the PCM and brake switch then go to Step...

Страница 494: ...t of the combined sensor yaw rate sensor part is corrected based on the signals from each sensor while the vehicle is driven straight however the correction cannot be performed if the vehicle is conti...

Страница 495: ...step 3 VERIFY AFTER REPAIR PROCEDURE z Are any other DTCs present Yes Go to the applicable DTC inspection See ON BOARD DIAGNOSTIC DSC RSC No DTC troubleshooting completed DTC C1991 DSC RSC sensor abn...

Страница 496: ...No DTC troubleshooting completed DTC U1901 Combined sensor system CAN2 line malfunction DETECTION CONDITION z The signal from the combined sensor is not within specification POSSIBLE CAUSE z Open or...

Страница 497: ...als vehicle harness side Combined sensor CAN2_L M C Combined sensor CAN2_H P D z Is there continuity Yes Go to the next step No Repair or replace the wiring harness then go to Step 4 2 INSPECT COMBINE...

Страница 498: ...TC IS NOT PRESENT z Clear the DTCs from the memory See ON BOARD DIAGNOSTIC DSC RSC z Are the same DTCs present Yes Repeat the inspection from Step 1 If the malfunction recurs replace the DSC RSC HU CM...

Страница 499: ...s that may illuminate and or flash Condition under which the light may illuminate Conditions under which the light will go out ABS EBD TCS DSC and RSC control Under any of the following conditions z W...

Страница 500: ...ght z DSC indicator light z TCS OFF light wheel speed sensors are spun for 20 s or more After turning ignition switch off vehicle is driven at speed greater than 10 km h 6 2 mph and normal operation i...

Страница 501: ...hydraulic unit contains delicate mechanical parts If foreign material gets into the component the DSC RSC may fail to operate Also it will likely become extremely difficult to find the location of the...

Страница 502: ...onnect the M MDS to the DLC 2 2 Turn the ignition switch to the ON position engine off Wires laying across brackets or moving parts Wires routed too close to hot parts z An improperly routed improperl...

Страница 503: ...ction and or poorly mounted sensor Malfunction data monitor method 1 Perform the malfunction reappearance test according to malfunction reappearance mode and malfunction data monitor The malfunction c...

Страница 504: ...DSC indicator light z TCS OFF light 3 There is a malfunction in the system even though ABS warning light BRAKE system warning light DSC indicator light and TCS OFF light do not illuminate 4 ABS or TCS...

Страница 505: ...er for malfunction z Poor connection at DSC RSC HU CM connector STEP INSPECTION ACTION 1 INSPECT FOR DTCS IN DSC RSC HU CM z Inspect the DTC for the ON BOARD DIAGNOSTIC SYSTEM z Have DTCs been stored...

Страница 506: ...ormal Yes Replace the DSC RSC HU CM see DSC RSC HU CM REMOVAL INSTALLATION No Replace the instrument cluster See INSTRUMENT CLUSTER REMOVAL INSTALLATION 2 Any of the following lights remain on ABS war...

Страница 507: ...ION IS IN CONTROL MODULE CONNECTOR TERMINAL OR OTHER z Do the ABS warning light and BRAKE system warning light go out after 4 s when the ignition switch is turned to the ON position Yes Temporary poor...

Страница 508: ...STALLATION No Securely connect the DSC RSC HU CM connector terminal and related connector terminals 3 There is a malfunction in the system even though the ABS warning light BRAKE system warning light...

Страница 509: ...DIAGNOSIS DSC RSC No Go to the next step 2 INSPECT TIRE SIZE AND AIR PRESSURE z Inspect the tire size and the air pressure z Are size and air pressure as specified Yes Go to the next step No Replace w...

Страница 510: ...lluminates and goes out and while DSC RSC is operating TROUBLESHOOTING HINTS z DSC RSC HU CM detected malfunction input and output device malfunction z Poor installation of combined sensor and or stee...

Страница 511: ...No Adjust repair or replace tire 6 RSC operates frequently RSC does not work correctly DSC RSC system contains roll stability control function DSC indicator light illuminates and goes out and while DS...

Страница 512: ...zation procedure See DSC RSC SENSOR INITIALIZATION PROCEDURE 4 VERIFY THAT TIRE CONDITION z Verify tire condition for following z Air pressure z Wear z Grip level different by four wheels z Are tires...

Страница 513: ...IPE FLARE NUT TIGHTENING 1 Tighten the brake pipe flare nut using the commercially available flare nut wrench CONNECTOR DISCONNECTION 1 Disconnect the negative battery cable before performing any work...

Страница 514: ...e See DSC RSC SENSOR INITIALIZATION PROCEDURE z DSC RSC HU CM z Combined sensor WARNING z If the initialization procedure is not completed the DSC RSC will not operate properly and it might cause an u...

Страница 515: ...0 002 in Minimum rear disc plate thickness 16 mm 0 63 in Minimum rear disc plate thickness after machining using a brake lathe on vehicle 16 8 mm 0 66 in Minimum rear disc pad thickness 2 0 mm 0 08 i...

Страница 516: ...008 BRAKES Conventional Brake System Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 BRAKES Conventional Brake System Mazda CX 9 Microsoft Sunday November 15 2009 9 48 49 AM Page 1 2005 Mitchell Repair...

Страница 517: ...h drain out any fluid containing air bubbles and tighten the bleeder screw Tightening torque Front 5 9 9 8 N m 61 99 kgf cm 53 86 in lbf Rear 6 9 9 8 N m 71 99 kgf cm 61 86 in lbf Fig 2 Checking Brake...

Страница 518: ...e following items and repair or replace the applicable part if there is any malfunction Power brake unit installation condition Deformation of or damage to the power brake unit fork Brake pedal instal...

Страница 519: ...the pedal pad to the floor covering and verify that it is as specified z If it is less than the specification inspect for air in the brake line Brake pedal to floor clearance Brake pedal when depress...

Страница 520: ...operly installed the clearance may be incorrect causing a brake light malfunction Therefore always verify that the brake pedal is properly installed and fully released before installing the brake swit...

Страница 521: ...PANEL REMOVAL INSTALLATION 12 Remove the console cover See CONSOLE COVER REMOVAL INSTALLATION 13 Remove the console See CONSOLE REMOVAL INSTALLATION 14 Remove the front scuff plate inner See FRONT SC...

Страница 522: ...n in the figure Fig 7 Identifying Dashboard Dashboard Member Courtesy of MAZDA MOTORS CORP Fig 6 Identifying Dashboard Bolts Torque Specifications Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand T...

Страница 523: ...the lock unit 3 Secure the brake switch by turning it clockwise 45 Fig 9 Identifying Brake Switch Lock Nut Courtesy of MAZDA MOTORS CORP CAUTION z If the dashboard is moved towards the vehicle rear e...

Страница 524: ...ference Courtesy of MAZDA MOTORS CORP Fig 11 Identifying Brake Switch Connector Courtesy of MAZDA MOTORS CORP MASTER CYLINDER REMOVAL INSTALLATION 1 Remove the battery and battery tray See BATTERY REM...

Страница 525: ...stall in the reverse order of removal 6 After installation add brake fluid bleed the air and inspect for fluid leakage See AIR BLEEDING Fig 12 Identifying Vacuum Pipe Bracket Bolt Nut Torque Specifica...

Страница 526: ...CYLINDER REMOVAL INSTALLATION Fig 14 Connector Terminal Reference Courtesy of MAZDA MOTORS CORP Fig 15 Identifying Brake Fluid Level Sensor Connector Terminal Courtesy of MAZDA MOTORS CORP POWER BRAKE...

Страница 527: ...Vacuum loss function inspection 1 Start the engine 2 Depress the pedal with normal force 3 With the pedal depressed stop the engine 4 Hold the pedal depressed for approx 30 s 5 If the pedal height doe...

Страница 528: ...e inspection 1 If the pedal force and fluid pressure correlation is within the specification with the engine stopped and a vacuum amount of 0 kPa 0 mmHg 0 inHg the system is normal Master cylinder flu...

Страница 529: ...RM AND BLADE REMOVAL INSTALLATION 4 Remove the cowl grill See COWL GRILLE REMOVAL INSTALLATION 5 Remove the windshield wiper motor See WINDSHIELD WIPER MOTOR REMOVAL INSTALLATION 6 Remove the cowl pan...

Страница 530: ...e order of removal 13 After installation add brake fluid bleed the air and inspect for fluid leakage See AIR BLEEDING 14 Inspect the brake pedal See BRAKE PEDAL INSPECTION Fig 20 Identifying Brake Pip...

Страница 531: ...stic is most noticeable when applying brakes at a vehicle speed of 100 140 km h 62 87 mph Floor vibration When applying brakes the vehicle body shakes back and forth The seriousness of shake is not in...

Страница 532: ...raise the temperature in some portions of disc plate by approx 1 000 C 1 832 F This results in deformed disc plate Due to corrosion the thickness and friction coefficient of disc plate change If a veh...

Страница 533: ...al gauge on the friction surface of disc plate 10 mm 0 39 in from the disc plate edge 3 Rotate the disc plate one time and measure the runout Front disc plate runout limit 0 05 mm 0 002 in Thickness v...

Страница 534: ...HICKNESS INSPECTION 1 Jack up the front of the vehicle and support it with safety stands 2 Remove the wheels 3 Verify the remaining thickness of the pads z Replace the pads as a set right and left whe...

Страница 535: ...fter installation add brake fluid bleed the air and inspect for fluid leakage See AIR BLEEDING 4 After installation depress the brake pedal a few times rotate the wheel by hand and verify that the bra...

Страница 536: ...NOTE 1 Push the piston fully inward using the SST 2 Install the caliper Fig 26 Identifying Wood Plate With SST Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BRAKES Conventional Bra...

Страница 537: ...nd verify that the brake does not drag Fig 27 Identifying Disc Pad Components Front Torque Specifications Courtesy of MAZDA MOTORS CORP CALIPER FRONT DISASSEMBLY ASSEMBLY 1 Disassemble in the order in...

Страница 538: ...dy injury to a finger or other part from pinching could result from the piston springing up When blowing in compressed air do not place your fingers between the piston and caliper body when performing...

Страница 539: ...When applying brakes a pulsating force tries to push the brake pad back The pulsation is transmitted to the brake pedal The following are the main possible causes of brake judder Due to an excessive...

Страница 540: ...like a wave pattern which changes the friction coefficient and causes a reaction force Inspection and repair procedure Fig 30 Inspection Repair Procedure Diagram Courtesy of MAZDA MOTORS CORP Lateral...

Страница 541: ...tion limit 0 015 mm 0 0005 in DISC PLATE THICKNESS INSPECTION 1 Measure the thickness of the disc plate z If the thickness is not within the specification replace the disc plate Minimum rear disc plat...

Страница 542: ...c Pad Thickness Courtesy of MAZDA MOTORS CORP REAR BRAKE DISC REMOVAL INSTALLATION 1 Remove in the order indicated in the table 2 Install in the reverse order of removal 3 After installation add brake...

Страница 543: ...he following steps to remove it 1 Insert a flathead screwdriver into the service hole and turn the adjuster in the direction of the arrow to compress the parking brake shoe 2 Remove the disc plate 200...

Страница 544: ...er installing the disc plate and the screws 1 Insert a flathead screwdriver into the service hole and turn the adjuster in the direction of the arrow to expand the parking brake shoe until the disc pl...

Страница 545: ...Adjuster Courtesy of MAZDA MOTORS CORP CALIPER INSTALLATION NOTE 1 Push the piston fully inward using the SST 2 Install the caliper NOTE z Shoe clearance can be adjusted to 0 15 mm 0 006 in by returni...

Страница 546: ...er installation depress the brake pedal a few times rotate the wheel by hand and verify that the brake does not drag Fig 38 Identifying Disc Pad Rear Torque Specifications Courtesy of MAZDA MOTORS COR...

Страница 547: ...compressed air is blown into the caliper body injury to a finger or other part from pinching could result from the piston springing up When blowing in compressed air do not place your fingers between...

Страница 548: ...iston Of Caliper Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BRAKES Conventional Brake System Mazda CX 9 Microsoft Sunday November 15 2009 9 48 49 AM Page 33 2005 Mitchell Repair...

Страница 549: ...See Fig 2 Fig 2 Removing Cabin Air Filter Courtesy of MAZDA MOTORS CORP NOTE Manufacturer s terminology for this filter is Air Filter 2008 Mazda CX 9 Grand Touring CABIN AIR FILTERS Air Filter CX 9 20...

Страница 550: ...the cabin air filter in reverse order of removal 2008 Mazda CX 9 Grand Touring CABIN AIR FILTERS Air Filter CX 9 Microsoft Sunday November 15 2009 10 11 20 AM Page 2 2005 Mitchell Repair Information C...

Страница 551: ...der indicated in the table 2 Install in the reverse order of removal 2008 Mazda CX 9 Grand Touring 2008 ENGINE Charging System MZI 3 7 Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ENGINE Charging Sys...

Страница 552: ...nstall the battery box so that the side with the notch points toward the front fender LH Fig 3 Identifying Battery Box Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Charging...

Страница 553: ...case battery acid contacts skin eyes or clothing flush it immediately with running water Especially if the acid gets in the eyes flush with water for more than 15 min and get prompt medical attention...

Страница 554: ...G MZI 3 7 Battery temp C F Minimum voltage V 4 39 9 3 10 50 9 4 16 61 9 5 21 70 9 6 NOTE z If the battery is not left undisturbed for 30 min the tester will indicate a high value approx 300 mA z If th...

Страница 555: ...n the specification replace the battery Standard voltage 12 4 V or more Fig 4 Identifying Battery Battery Charger Courtesy of MAZDA MOTORS CORP GENERATOR REMOVAL INSTALLATION MZI 3 7 WARNING z Keep al...

Страница 556: ...ill the engine coolant See ENGINE COOLANT REPLACEMENT MZI 3 7 10 Inspect for engine coolant leakage See ENGINE COOLANT LEAKAGE INSPECTION MZI 3 7 WARNING z Remove and install all parts when the engine...

Страница 557: ...lt cannot be fully removed from the engine because it contacts the body frame However the generator can be removed installed without fully removing the lower bolt because there is a notch at the lower...

Страница 558: ...ion verify that the generator warning light illuminates z If it does not illuminate inspect the generator warning light and the wiring harness If the generator warning light and the wiring harness are...

Страница 559: ...IG ON Terminal B B Terminal A B Terminal RC Approx 1 V or less Terminal LI Approx 1 V Generator standard voltage Idle 20 C 68 F Terminal B 12 16 V Terminal A 12 16 V Terminal RC 0 16 V Terminal LI 1 1...

Страница 560: ...tput current 110 A Ambient temp 20 C 68 F voltage 13 0 15 0 V both engine and generator are hot GENERATOR INNER PARTS Rotor 1 Measure the resistance between the slip rings using a tester z If not with...

Страница 561: ...ip ring surface condition z If the slip ring surface is rough use a lathe or fine sandpaper to smooth it Fig 9 Measuring Continuity Between Slip Ring Core With Tester Courtesy of MAZDA MOTORS CORP Sta...

Страница 562: ...at there is no continuity between the stator coil leads and core using a tester z If there is continuity replace the stator coil Fig 12 Measuring Continuity Between Stator Coil Leads Courtesy of MAZDA...

Страница 563: ...ing a spring pressure gauge 2 Read the spring pressure gauge at the brush tip projection of 2 mm 0 079 in z Replace the brush spring if necessary Generator brush spring force Standard 4 1 5 3 N 0 42 0...

Страница 564: ...tester 1 Inspect for continuity of the diodes using a digital circuit tester z If not as specified replace the rectifier Specification CONTINUITY SPECIFICATION Bearing Negative Positive Continuity E P...

Страница 565: ...MZI 3 7 1 Disassemble in the order indicated in the table 2 Assemble in the reverse order of disassembly CAUTION z Melt the solder quickly otherwise the diodes rectifier and regulator will be damaged...

Страница 566: ...onents Torque Specifications Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Charging System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 9 54 58 AM Page 16 2005 Mitche...

Страница 567: ...008 ENGINE Cooling System MZI 3 7 Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ENGINE Cooling System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 9 57 25 AM Page 1 2005 Mitchell Repair Inform...

Страница 568: ...2008 Mazda CX 9 Grand Touring 2008 ENGINE Cooling System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 9 57 25 AM Page 2 2005 Mitchell Repair Information Company LLC...

Страница 569: ...not operating to prevent injury to personnel or damage to the cooling fan Always disconnect the negative battery cable when servicing the cooling fan or parts near the cooling fan WARNING z Never remo...

Страница 570: ...on that meets the environmental conditions in which the vehicle is driven otherwise engine damage could occur z The engine has aluminum parts and must be protected by an ethylene glycol based coolant...

Страница 571: ...face rinse it off quickly NOTE z If the FL22 mark is shown on or near the cooling system cap use FL22 type engine coolant z FL22 type engine coolant is shipped as a diluted solution Use the solution a...

Страница 572: ...engine coolant at a concentration that meets the environmental conditions in which the vehicle is driven otherwise engine damage could occur z The engine has aluminum parts and must be protected by a...

Страница 573: ...n the engine coolant into a container 3 Flush the cooling system with water until all traces of color are gone 4 Let the system drain completely 5 Tighten the radiator drain plug Tightening torque 1 5...

Страница 574: ...ection Volume percentage Gravity at 20 C 68 F Water Coolant Above 16 C 3 C 65 35 1 057 Above 26 C 15 F 55 45 1 072 Above 40 C 40 F 45 55 1 086 CAUTION z If the water temperature gauge mises too high s...

Страница 575: ...or a speciffed time the engine speed may decrease to the idle speed This is does not indicate a malfunction WARNING z Never remove the cooling system cap or loosen the radiator drain plug while the en...

Страница 576: ...0 s z If the pressure is not held stable replace the cooling system cap Cooling system cap valve opening pressure 93 2 122 6 kPa 0 95 1 25 kgf cm2 13 5 17 8 psi WARNING z Never remove the cooling syst...

Страница 577: ...osen the radiator drain plug while the engine is running or when the engine and radiator are hot Scalding engine coolant and steam may shoot out and cause serious injury It may also damage the engine...

Страница 578: ...removal WARNING z Never remove the cooling system cap or loosen the radiator drain plug while the engine is running or when the engine and radiator are hot Scalding engine coolant and steam may shoot...

Страница 579: ...Tank Hose Lower Radiator Hose Oil Collar Water Hose And Upper Mount Rubber Bracket Courtesy of MAZDA MOTORS CORP UPPER MOUNT RUBBER BRACKET REMOVAL NOTE CAUTION z Do not apply force excessively and i...

Страница 580: ...e cooling system cap or loosen the radiator drain plug while the engine is running or when the engine and radiator are hot Scalding engine coolant and steam may shoot out and cause serious injury It m...

Страница 581: ...nspect for engine coolant leakage See ENGINE COOLANT LEAKAGE INSPECTION MZI 3 7 Fig 15 Identifying Thermostat Cover Thermostat Torque Specifications Courtesy of MAZDA MOTORS CORP THERMOSTAT INSTALLATI...

Страница 582: ...C 175 2 181 9 F Thermostat full open temperature 94 5 C 202 1 F Thermostat full open lift More than 8 1 mm 0 32 in WATER PUMP REMOVAL INSTALLATION MZI 3 7 WARNING z During inspection the thermostat an...

Страница 583: ...der of removal 12 Start the engine and 1 Inspect the runout and contact on the pulley and belt 2 Inspect for engine oil engine coolant ATF power steering fluid and fuel leakage 3 Verify the ignition t...

Страница 584: ...t Fig 18 Identifying Upper Timing Chain Guide Water Pump Gasket Torque Specifications Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Cooling System MZI 3 7 Mazda CX 9 Microsof...

Страница 585: ...emove the oil pan drain plug 2 To prevent engine coolant from penetrating the oil pan line the cylinder block with plastic sheeting as shown in the figure before removing the water pump NOTE z When th...

Страница 586: ...or loosen the radiator drain plug while the engine is running or when the engine and radiator are hot Scalding engine coolant and steam may shoot out and cause serious injury It may also damage the en...

Страница 587: ...ted in the table 7 Install in the reverse order of removal 8 Refill the engine coolant See ENGINE COOLANT REPLACEMENT MZI 3 7 9 Inspect for engine coolant leakage See ENGINE COOLANT LEAKAGE INSPECTION...

Страница 588: ...e Specification Courtesy of MAZDA MOTORS CORP ATF OIL COOLER PIPE REMOVAL NOTE 2008 Mazda CX 9 Grand Touring 2008 ENGINE Cooling System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 9 57 25 AM...

Страница 589: ...and battery to the cooling fan motor connector as shown in the figure 4 Verify that each fan motors operate smoothly at the standard current z If there is any malfunction replace the applicable part...

Страница 590: ...Head Temperature CHT sensor Refrigerant pressure switch middle Fig 26 Identifying Fan Control Module Connector Courtesy of MAZDA MOTORS CORP Single fan control module SINGLE FAN CONTROL MODULE RESULT...

Страница 591: ...ondition A C Engine coolant temp IG SW ON or idling OFF Less than 96 C 205 F 0 V Fan stops Idling OFF 96 106 C 205 223 F 4 11 10 29 V Idling ON 1 96 106 C 205 223 F Approx 6 6 V Idling ON 2 96 106 C 2...

Страница 592: ...control switch terminals using an ohmmeter z If not as specified replace the cruise control switch Fig 1 Switch Position Chart Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ACCESSO...

Страница 593: ...rol Switch Terminals With Ohmmeter Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ACCESSORIES BODY CAB Cruise Control System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 4...

Страница 594: ...is at the brim of the filler plug hole 4 If it is low add the specified oil 5 Install a new washer and the filler plug and tighten 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLES Differential Mazd...

Страница 595: ...ntifying Filler Plug Drain Plug Courtesy of MAZDA MOTORS CORP Tightening torque 39 2 53 9 N m 4 0 5 4 kgf m 29 0 39 7 ft lbf 5 Add the specified differential oil from the filler plug until the level r...

Страница 596: ...and rear wheel hub component See WHEEL HUB COMPONENT REMOVAL INSTALLATION AWD 7 Remove the rear drive shaft See REAR DRIVE SHAFT REMOVAL INSTALLATION 8 Remove the clip from the drive shaft 9 Remove th...

Страница 597: ...sy of MAZDA MOTORS CORP Tightening torque 39 2 53 9 N m 4 0 5 4 kgf m 29 0 39 7 ft lbf 18 Inspect the rear wheel alignment and adjust it if necessary See REAR WHEEL ALIGNMENT AWD OIL SEAL COMPANION FL...

Страница 598: ...urtesy of MAZDA MOTORS CORP 9 After removing the front side of the differential mount gradually lower the jack and tilt the front side of the differential downward Fig 8 Jack Tilt Front Side Of Differ...

Страница 599: ...Substitution SST z 49 W011 102 Outer diameter 66 mm 2 60 in or more Inner diameter 54 60 mm 2 13 2 36 in or more Inner depth 17 5 mm 0 69 in or more 14 Install the companion flange to the drive pinio...

Страница 600: ...guard LH See CHARCOAL CANISTER CANISTER VENT CV SOLENOID VALVE AIR FILTER COMPONENT REMOVAL INSTALLATION MZI 3 7 3 Remove the presilencer See EXHAUST SYSTEM REMOVAL INSTALLATION MZI 3 7 4 Remove the p...

Страница 601: ...using a small chisel and a hammer 3 Loosen the locknut 4 Temporarily tighten the locknut CAUTION z Do not remove the locknut when lowering the rear differential Otherwise the rear drive shaft could fa...

Страница 602: ...the SST with tape as shown in the figure Fig 13 Loosening Locknut Courtesy of MAZDA MOTORS CORP CAUTION z Always secure the SST using tape because the SST may fall off during the operation and cause...

Страница 603: ...sing a jack Fig 15 Securing SST With Tape Courtesy of MAZDA MOTORS CORP CAUTION z When lowering the rear differential be careful not to damage the rear differential oil seal rear drive shaft and surro...

Страница 604: ...to the rear differential while raising the rear differential gradually 2 Jack up the rear drive shaft until it is horizontal and engage the rear drive shaft differential side and rear differential by...

Страница 605: ...n a tilted condition the self lock mechanism could become inoperative If the rear differential unexpectedly rotates it could cause injury therefore do not maintain the rear differential in a tilted co...

Страница 606: ...AZDA MOTORS CORP REAR COVER DISASSEMBLY NOTE 1 Install the SSTs to the engine stand 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLES Differential Mazda CX 9 Microsoft Sunday November 15 2009 9 52 15...

Страница 607: ...g SST Courtesy of MAZDA MOTORS CORP BEARING CAP DISASSEMBLY NOTE 1 Place alignment marks on the bearing cap and carrier Fig 24 Identifying Alignment Marks On Bearing Cap Carrier Courtesy of MAZDA MOTO...

Страница 608: ...eassembly Fig 25 Removing Rear Differential Component Courtesy of MAZDA MOTORS CORP LOCKNUT DISASSEMBLY NOTE 1 Remove the locknut using the SSTs Fig 26 Removing Locknut Courtesy of MAZDA MOTORS CORP D...

Страница 609: ...ng Bearing Inner Races Courtesy of MAZDA MOTORS CORP BEARING OUTER RACE DISASSEMBLY NOTE 1 Remove the bearing outer races using the 2 grooves in the carrier and alternately tapping the sides of the ra...

Страница 610: ...ear case using the SST and a press Fig 31 Removing Side Bearing Inner Races From Gear Case Courtesy of MAZDA MOTORS CORP REAR DIFFERENTIAL ASSEMBLY NOTE z Mark or otherwise distinguish between the lef...

Страница 611: ...he rotation handle firmly NOTE z Clean away the old sealant before applying the new sealant z Install the rear cover within 10 minutes after applying sealant z Allow the sealant to set at least 30 min...

Страница 612: ...ORS CORP SIDE BEARING INNER RACE ASSEMBLY NOTE CAUTION z Do not mix up the left and right side bearing inner races 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLES Differential Mazda CX 9 Microsoft...

Страница 613: ...ion gears to the gear case then assemble the knock pin 2 After assembling the knock pin make a crimp so that the pin will not come out of the gear case 3 Set a dial gauge to the pinion gear as indicat...

Страница 614: ...entire ring Identification mark Thickness 0 2 0 mm 0 079 in 1 2 1 mm 0 083 in 2 2 2 mm 0 086 in 05 2 05 mm 0 081 in 15 2 15 mm 0 084 in CAUTION z The differential gear and ring gear could be damaged...

Страница 615: ...Tightening torque 68 6 83 3 N m 7 00 8 49 kgf m 50 6 61 4 ft lbf Fig 36 Identifying Ring Gear Case Courtesy of MAZDA MOTORS CORP BEARING OUTER RACE ASSEMBLY NOTE 1 Press in the bearing outer race usin...

Страница 616: ...r from the rear 3 Assemble the bearing inner race front bearing SST 49 G027 005 companion flange washer and locknut from the front of the differential gear 4 Tighten the locknut to the extent that the...

Страница 617: ...t the SST as shown in the figure 8 Place the measuring probe of the dial indicator so that it contacts the place where the side bearing is installed in the carrier Then measure the left and right side...

Страница 618: ...value Rear differential pinion height 0 032 0 032 mm 0 0012 0 0012 in Fig 41 Identifying Rear Differential Pinion Height Courtesy of MAZDA MOTORS CORP NOTE z For example the measured results obtained...

Страница 619: ...the closest spacer thickness and assemble z Install the spacer with the chamfer on the SST side Identification mark Thickness mm in Identification mark Thickness mm in 08 3 08 0 1213 29 3 29 0 1295 0...

Страница 620: ...f the specified tightening torque using the SSTs and make this the specified preload z If the specified preload cannot be obtained within the specified tightening torque replace the collapsible spacer...

Страница 621: ...uler Courtesy of MAZDA MOTORS CORP 4 Measure the width of the installed differential in the differential carrier with the spacer installed This is value B 5 The combined thickness of the left and righ...

Страница 622: ...figure 11 Align the bearing cap alignment marks to assemble the bearing cap and temporarily tighten the bolts Identification mark Thickness mm in Identification mark Thickness mm in 350 3 50 0 137 410...

Страница 623: ...p alignment marks to assemble the bearing cap Tightening torque 38 51 N m 3 9 5 2 kgf m 28 1 37 0 ft lbf 2 Inspect the drive pinion and ring gear teeth contact points NOTE z Measure the backlash at 4...

Страница 624: ...howing the red lead coating are the same as the pattern indicated in the figure z If the tooth contact is good wipe off the red lead coating z If it is not good adjust the pinion height then adjust th...

Страница 625: ...AL ASSEMBLY NOTE 1 Apply differential oil to the new oil seal lip 2 Assemble the oil seal using the SSTs Substitution SST z 49 G030 796 Outer diameter 56 60 mm 2 21 2 36 in Inner diameter 49 8 mm 1 96...

Страница 626: ...ng Oil Seal Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLES Differential Mazda CX 9 Microsoft Sunday November 15 2009 9 52 16 AM Page 33 2005 Mitchell Repair Informati...

Страница 627: ...DY ACCESSORIES Doors and Liftgate Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Doors and Liftgate Mazda CX 9 Microsoft Sunday November 15 2009 10 45 22 AM Page 1 2005 Mitchell Repair...

Страница 628: ...2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Doors and Liftgate Mazda CX 9 Microsoft Sunday November 15 2009 10 45 22 AM Page 2 2005 Mitchell Repair Information Company LLC...

Страница 629: ...See WINDSHIELD WIPER ARM AND BLADE REMOVAL INSTALLATION 2 Side cowl grille See COWL GRILLE REMOVAL INSTALLATION 3 Front bumper See FRONT BUMPER REMOVAL INSTALLATION 4 Front combination lights See FRO...

Страница 630: ...REMOVAL INSTALLATION 1 To remove the checker remove the following parts 1 Inner sail garnish See INNER SAIL GARNISH REMOVAL INSTALLATION 2 Rear door trim See REAR DOOR TRIM REMOVAL INSTALLATION 3 Rea...

Страница 631: ...to the standard range by moving the door back and forth left and right Clearance a 2 5 4 5 mm 0 10 0 17 in b 1 0 1 0 mm 0 03 0 03 in c 3 0 6 0 mm 0 12 0 23 in d 1 5 1 5 mm 0 05 0 05 in 3 Tighten the...

Страница 632: ...RIM REMOVAL INSTALLATION 3 Front door speaker See FRONT DOOR SPEAKER REMOVAL INSTALLATION 4 Front door glass See FRONT DOOR GLASS REMOVAL INSTALLATION 3 Disconnect the power outer mirror connector 4 R...

Страница 633: ...LATION 1 Disconnect the negative battery cable 2 Remove the following parts 1 Inner sail garnish See INNER SAIL GARNISH REMOVAL INSTALLATION 2 Rear door trim See REAR DOOR TRIM REMOVAL INSTALLATION 3...

Страница 634: ...ing the stay damper serious injury may occur if the stay damper is removed without supporting the liftgate Always perform the procedure with at least another person CAUTION z If replacing the rear win...

Страница 635: ...LLATION 11 Third row seat belt upper anchor installation bolt See THIRD ROW SEAT BELT REMOVAL INSTALLATION 12 D pillar trim See D PILLAR TRIM REMOVAL INSTALLATION 13 Liftgate upper trim See LIFTGATE U...

Страница 636: ...ear window glass see REAR WINDOW GLASS INSTALLATION 10 Install in the reverse order of removal 11 Adjust the liftgate See LIFTGATE ADJUSTMENT LIFTGATE ADJUSTMENT 1 Measure the gap and height between t...

Страница 637: ...0 31 in 3 Tighten the bolts or screws POWER LIFTGATE PLG ARM REMOVAL INSTALLATION NOTE z If the negative battery cable is disconnected with the liftgate half opened the clutch cannot be disengaged res...

Страница 638: ...ROOF SIDE TRIM REMOVAL INSTALLATION 9 Second row seat belt upper anchor installation bolt LH See SECOND ROW SEAT BELT REMOVAL INSTALLATION 10 C pillar trim LH See C PILLAR TRIM REMOVAL INSTALLATION 11...

Страница 639: ...LT REMOVAL INSTALLATION 10 D pillar trim LH See D PILLAR TRIM REMOVAL INSTALLATION 3 Disconnect the connection of the band that is on the PLG slider side of PLG arm with using the flat blade screwdriv...

Страница 640: ...ROW SEAT BELT REMOVAL INSTALLATION 6 Trunk side trim LH See TRUNK SIDE TRIM REMOVAL INSTALLATION 3 Revolve the outer joint in the direction of the arrow to disconnect from the PLG drive unit and the...

Страница 641: ...runk end trim See TRUNK END TRIM REMOVAL INSTALLATION 4 Third row seat See THIRD ROW SEAT REMOVAL INSTALLATION 5 Third row seat belt lower anchor installation bolt LH See THIRD ROW SEAT BELT REMOVAL I...

Страница 642: ...though the inspection items or related wiring harnesses do not have any malfunction replace the PLG control module Terminal Voltage Table Reference Fig 18 Identifying PLG Control Module Connector Ter...

Страница 643: ...R 10 A fuse Ignition switch is at ON position B METER 10 A fuse Ignition switch is at LOCK or ACC position 1 0 or less 2B PLG rear switch signal PLG rear switch When operating the PLG rear switch B PL...

Страница 644: ...ch Passenger seat side door is locked Check the continuity with earth Continuity Passenger seat side lock link switch Passenger seat side door is unlocked Check the continuity with earth No Continuity...

Страница 645: ...tgate outer handle switch When not operating the liftgate outer handle When the liftgate outer handle switch is OFF 1 0 or less 3Q PLG front switch signal Input PLG front switch PLG front switch Switc...

Страница 646: ...h sensor 6 Install in the reverse order of removal Fig 19 Identifying PLG Touch Sensor Connector Screw Courtesy of MAZDA MOTORS CORP POWER LIFTGATE PLG TOUCH SENSOR INSPECTION 1 Verify that the resist...

Страница 647: ...Remove in the order indicated in the table Fig 22 Identifying PLG Front Switch Connector Courtesy of MAZDA MOTORS CORP 5 Install in the reverse order of removal POWER LIFTGATE PLG FRONT SWITCH INSPEC...

Страница 648: ...TE LOWER TRIM REMOVAL INSTALLATION 3 Disconnect the connector from the PLG rear switch 4 Remove the PLG rear switch from the recess 5 Install in the reverse order of removal Fig 25 Identifying PLG Rea...

Страница 649: ...VAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the following parts 1 Liftgate upper trim See LIFTGATE UPPER TRIM REMOVAL INSTALLATION 2 PLG arm See POWER LIFTGATE PLG DRIVE UNIT REM...

Страница 650: ...G buzzer does not sound replace it Fig 29 PLG Buzzer Circuit Diagram Courtesy of MAZDA MOTORS CORP STAY DAMPER DISPOSAL 1 Wear protective eye wear 2 Lay the stay damper flat 3 Saw through the stay dam...

Страница 651: ...ng Stay Damper With Hacksaw Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Doors and Liftgate Mazda CX 9 Microsoft Sunday November 15 2009 10 45 23 AM Page 25 2005 M...

Страница 652: ...band 2 Inspect the drive shaft for bends cracks and wear in the joint or splines z Repair or replace the drive shaft or boot band as necessary 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLES Drive...

Страница 653: ...following procedures without first removing the ABS wheel speed sensor may possibly cause an open circuit in the harness if it is pulled by mistake Before performing the following procedures remove t...

Страница 654: ...TE 1 Lock the hub by applying the brakes 2 Knock the crimped portion of the locknut outward using a small chisel and a hammer 3 Remove the locknut 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLES Dr...

Страница 655: ...Separate the left side drive shaft from the transaxle by prying with a bar inserted between the outer ring and the transaxle as shown in the figure CAUTION z The sharp edges of the drive shaft can sl...

Страница 656: ...ening facing upward Ensure that the diameter of the clip does not exceed the specification on installation 2 After installation measure the outer diameter If it exceeds the specification repeat Steps...

Страница 657: ...y held by the clip Right side 1 Insert the drive shaft into the wheel hub CAUTION z The sharp edges of the drive shaft can slice or puncture the oil seal Be careful when installing the drive shaft to...

Страница 658: ...stall a new locknut and stake it as shown Fig 10 Tapping Locknut Courtesy of MAZDA MOTORS CORP FRONT DRIVE SHAFT DISASSEMBLY ASSEMBLY 1 Disassemble in the order indicated in the table 2 Assemble in th...

Страница 659: ...move the boot clamp with end clamp pliers as shown and discard the clamp NOTE z The boot band does not need to be removed unless it is being replaced 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLES...

Страница 660: ...ocking Clips Courtesy of MAZDA MOTORS CORP OUTER RING DISASSEMBLY NOTE 1 Mark the outer ring and the shaft for proper assembly Fig 14 Aligning Mark Outer Ring And Shaft Courtesy of MAZDA MOTORS CORP 2...

Страница 661: ...ape 2 Remove the boot CAUTION z Do not tap the tripod joint with a hammer Fig 16 Removing Snap Ring With Snap Ring Pliers Courtesy of MAZDA MOTORS CORP NOTE z The wheel side boot does not need to be r...

Страница 662: ...SEMBLY NOTE 1 Fill the boot wheel side with the specified grease Grease amount 110 130 g 3 89 4 58 oz 2 With the splines of the shaft still wrapped in tape from disassembly install the boot NOTE z The...

Страница 663: ...tall a new clip 5 Install the boot 6 Set the drive shaft to the standard length Front drive shaft standard length LH 658 7 668 7 mm 25 92 26 30 in RH 630 7 640 7 mm 24 82 25 20 in CAUTION z Be sure th...

Страница 664: ...opposite to the forward revolving direction of the drive shaft and use pliers to pull it tight 2 Lock the end of the band by bending the locking clips BOOT BAND WHEEL SIDE ASSEMBLY NOTE CAUTION z Do n...

Страница 665: ...boot band increase clearance A of the SST and crimp the new boot Clearance B 2 4 2 8 mm 0 095 0 110 in Fig 23 Crimping Wheel Boot Band Courtesy of MAZDA MOTORS CORP 3 Verify that the boot band does n...

Страница 666: ...es not protrude from the boot band installation area z If it does replace the boot band and repeat Steps 7 and 8 JOINT SHAFT PRE INSPECTION 1 Verify that the joint shaft is not twisted or cracked z Re...

Страница 667: ...oint shaft by using the SSTs CAUTION z Performing the following procedures without first removing the ABS wheel speed sensor may possibly cause an open circuit in the harness if it is pulled by mistak...

Страница 668: ...ip Clip outer diameter specification 34 0 mm 1 34 in max Fig 27 Identifying Clip Outer Diameter Courtesy of MAZDA MOTORS CORP JOINT SHAFT REMOVAL INSTALLATION AWD CAUTION z The sharp edges of the join...

Страница 669: ...CAUTION z Performing the following procedures without first removing the ABS wheel speed sensor may possibly cause an open circuit in the harness if it is pulled by mistake Before performing the foll...

Страница 670: ...ecification on installation 2 After installation measure the outer diameter If it exceeds the specification repeat Step 1 using a new clip Outer diameter specification 34 0 mm 1 34 in max CAUTION z Th...

Страница 671: ...ed in the table Fig 31 Identifying Joint Shaft Components 2WD Courtesy of MAZDA MOTORS CORP JOINT SHAFT DISASSEMBLY NOTE 1 Remove the joint shaft using a press 2008 Mazda CX 9 Grand Touring 2008 DRIVE...

Страница 672: ...driver BEARING DISASSEMBLY NOTE 1 Remove the bearing using a press and the SSTs Substitution SST z 49B014 001 Outer diameter 47 55 mm 1 9 2 1 in z 49W034 301 Inner diameter 67 5 72 mm 2 7 2 8 in Inner...

Страница 673: ...he order indicated in the table Fig 34 Identifying Joint Shaft Components AWD Courtesy of MAZDA MOTORS CORP JOINT SHAFT DISASSEMBLY NOTE 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLES Drive Shaft...

Страница 674: ...ing a flathead screwdriver BEARING DISASSEMBLY NOTE 1 Remove the bearing using a press and the SSTs Substitution SST z 49B014 001 Outer diameter 47 55 mm 1 9 2 1 in z 49W034 301 Inner diameter 67 5 72...

Страница 675: ...ted in the table Fig 37 Identifying Joint Shaft Components 2WD Torque Specifications Courtesy of MAZDA MOTORS CORP BEARING ASSEMBLY NOTE 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLES Drive Shaft...

Страница 676: ...ease to the new dust seal lip 2 Install the dust seal differential side using a press and the SSTs Substitution SST z 49B025 004 Outer diameter 58 59 8 mm 2 2 2 3 in or less Inner diameter 53 mm 2 1 i...

Страница 677: ...sy of MAZDA MOTORS CORP DUST SEAL AXLE SIDE ASSEMBLY NOTE 1 Apply grease to the new dust seal lip 2 Install the dust seal axle side using a press and the SST Substitution SST z 49B025 004 Outer diamet...

Страница 678: ...AWD 1 Assemble in the order indicated in the table Fig 42 Identifying Joint Shaft Assembly Components AWD Torque Specifications Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 DRIVEL...

Страница 679: ...SIDE ASSEMBLY NOTE 1 Apply grease to the new dust seal lip 2 Install the dust seal differential side using a press and the SSTs Substitution SST z 49B025 004 Outer diameter 58 59 8 mm 2 2 2 3 in or le...

Страница 680: ...Pressing Joint Shaft With SST Courtesy of MAZDA MOTORS CORP DUST SEAL AXLE SIDE ASSEMBLY NOTE 1 Apply grease to the new dust seal lip 2 Install the dust seal axle side using a press and the SST Substi...

Страница 681: ...the boot band 3 Inspect the drive shaft for bends cracks and wear in the joints or splines z Repair or replace the drive shaft or boot band if necessary Fig 47 Locating Dust Boot Courtesy of MAZDA MOT...

Страница 682: ...installation add the specified rear differential oil See DIFFERENTIAL OIL REPLACEMENT 9 Inspect the rear wheel alignment and adjust it if necessary See REAR WHEEL ALIGNMENT AWD Fig 48 Identifying Rea...

Страница 683: ...lip Clip outer diameter specification 29 5 mm 1 16 in max Fig 50 Identifying Clip Outer Diameter Courtesy of MAZDA MOTORS CORP REAR DRIVE SHAFT DISASSEMBLY ASSEMBLY 1 Disassemble in the order indicate...

Страница 684: ...ove the boot clamp with end clamp pliers as shown and discard the clamp NOTE z The boot band does not need to be removed unless it is being replaced 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLES...

Страница 685: ...of the band Fig 53 Prying Locking Clips Courtesy of MAZDA MOTORS CORP CLIP DISASSEMBLY NOTE 1 Mark the drive shaft and outer ring for proper assembly 2 Remove the clip CAUTION z Mark with paint do no...

Страница 686: ...AZDA MOTORS CORP BALLS INNER RING CAGE DISASSEMBLY NOTE 1 Mark the inner ring and cage for proper reassembly 2 Turn the cage approx 22 5 and pull the cage and balls from the inner ring CAUTION z Mark...

Страница 687: ...ing in the direction shown in the figure NOTE z The wheel side and differential side boots are different CAUTION z Do not touch grease with your hand Apply it from the tube to prevent foreign matter f...

Страница 688: ...Fig 58 Installing Outer Ring Clip Courtesy of MAZDA MOTORS CORP 5 Release any trapped air from the boots by carefully lifting up the small end of each boot with a cloth wrapped screwdriver Fig 57 Ali...

Страница 689: ...osite to the forward revolving direction of the drive shaft and use pliers to pull it tight 2 Lock the end of the band by bending the locking clips CAUTION z Do not let grease leak z Do not damage the...

Страница 690: ...specification z If clearance B is more than the specification reduce clearance A of the SST and crimp the boot again z If clearance B is less than the specification replace the boot band increase clea...

Страница 691: ...7 Verify that clearance B is within the specification z If clearance B is more than the specification reduce clearance A of the SST and crimp the boot again z If clearance B is less than the specific...

Страница 692: ...quantity 1 0 L 1 1 US qt 0 9 lmp qt Rear differential backlash of pinion gear and side gear 0 1 mm 0 004 in or less Rear differential pinion height 0 032 0 032 mm 0 0012 0 0012 in Rear differential d...

Страница 693: ...e GL 5 Viscosity SAE 75W 140 Capacity approximate quantity 0 532 L 0 562 US qt 0 468 lmp qt 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLE Technical Data Driveline Axle Mazda CX 9 Microsoft Sunday...

Страница 694: ...tability Control Roll Stability Control Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 BRAKES Dynamic Stability Control Roll Stability Control Mazda CX 9 Microsoft Sunday November 15 2009 9 40 24 AM Pa...

Страница 695: ...of MAZDA MOTORS CORP DSC RSC SYSTEM WIRING DIAGRAM 2008 Mazda CX 9 Grand Touring 2008 BRAKES Dynamic Stability Control Roll Stability Control Mazda CX 9 Microsoft Sunday November 15 2009 9 40 24 AM Pa...

Страница 696: ...our wheels rotate 7 Rotate the inspected wheels by hand and verify there is no brake drag z If there is any brake drag perform regular brake inspection z If there is no brake drag perform DSC RSC HU C...

Страница 697: ...and name Inspected wheels LF RF LR RR V_TRC_L OFF V_TRC_R V_STB_L V_STB_R V_LF_INL ON OFF OFF OFF V_LF_OTL OFF V_LR_INL ON V_LR_OTL OFF V_RF_INL ON V_RF_OTL OFF V_RR_INL ON V_RR_OTL OFF PMP_MOTOR OFF...

Страница 698: ...ing items cannot be verified Malfunction with intermittent occurrence of the above items Malfunction of DSC RSC HU CM input system wiring harnesses and parts Extremely small leaks in the DSC RSC HU CM...

Страница 699: ...M the solenoid valve and the pump motor used during active command mode stay on for only 10 s or less each time they are switched on Fig 4 Connecting M MDS To DLC 2 Courtesy of MAZDA MOTORS CORP Comma...

Страница 700: ...and blade See WINDSHIELD WIPER ARM AND BLADE REMOVAL INSTALLATION 4 Remove the cowl grille See COWL GRILLE REMOVAL INSTALLATION 5 Remove the wiper motor See WINDSHIELD WIPER MOTOR REMOVAL INSTALLATION...

Страница 701: ...ed the air and inspect for fluid leakage See DSC RSC HU AIR BLEEDING See AIR BLEEDING 11 After installation perform the DSC RSC sensor initialization procedure See DSC RSC SENSOR INITIALIZATION PROCED...

Страница 702: ...own the lock lever and lock it using the lower tab 3 Remove the DSC RSC HU CM connector by pulling it in the direction of the arrow Fig 8 View Of DSC RSC HU CM Connector Courtesy of MAZDA MOTORS CORP...

Страница 703: ...component Fig 10 Identifying DSC RSC HU CM Bracket Courtesy of MAZDA MOTORS CORP BRAKE PIPE INSTALLATION NOTE 1 Align the marks made before removal and install the brake pipe to the DSC RSC HU CM and...

Страница 704: ...and lock it using the upper tab 2 Verify that the DSC RSC HU CM connector is installed securely Fig 12 View Of DSC RSC HU CM Connector Courtesy of MAZDA MOTORS CORP DSC RSC HU AIR BLEEDING 1 Turn the...

Страница 705: ...ignition switch off 4 Connect the M MDS to the DLC 2 5 After the vehicle is identified select the following items from the initialization screen of the M MDS z When using the IDS laptop PC WARNING z...

Страница 706: ...the DSC RSC HU CM connector See DSC RSC HU CM REMOVAL INSTALLATION 2 Connect the negative battery cable See BATTERY REMOVAL INSTALLATION MZI 3 7 3 Attach the tester lead to the DSC RSC HU CM harness s...

Страница 707: ...B G RR wheel speed sensor power supply RR ABS wheel speed sensor Continuity G RR ABS wheel speed sensor connector terminal B Continuity detected z Wiring harness G RR ABS wheel speed sensor connector...

Страница 708: ...AD LF wheel speed sensor signal LF ABS wheel speed sensor Continuity AD LF ABS wheel speed sensor connector terminal B Continuity detected z Wiring harness AD LF ABS wheel speed sensor connector term...

Страница 709: ...1 Remove the air cleaner case See INTAKE AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 3 Remove in the order indicated in the table Fig 16 Identifying Front ABS Wheel Speed Sensor Connector Front ABS Wheel...

Страница 710: ...or damage of the ABS sensor rotor CLEARANCE INSPECTION 1 Verify the clearance between the ABS sensor rotor and the ABS wheel speed sensor z If there is any malfunction check for improper installation...

Страница 711: ...y of MAZDA MOTORS CORP SENSOR OUTPUT VALUE INSPECTION 1 Turn the ignition switch off 2008 Mazda CX 9 Grand Touring 2008 BRAKES Dynamic Stability Control Roll Stability Control Mazda CX 9 Microsoft Sun...

Страница 712: ...ABS wheel speed sensor 5 Start the engine and drive the vehicle 6 Verify that the display of the M MDS shows the same value as the speedometer z If there is any malfunction replace the front ABS whee...

Страница 713: ...MOVAL INSTALLATION AWD 1 Remove the trunk box See TRUNK BOX REMOVAL INSTALLATION 2 Remove the seat side box See SEAT SIDE BOX REMOVAL INSTALLATION 3 Remove the third row seat See THIRD ROW SEAT REMOVA...

Страница 714: ...en the rear ABS wheel speed sensor installation surface and the ABS sensor rotor This is dimension A 3 Calculate the clearance between the front ABS wheel speed sensor and the ABS sensor rotor using t...

Страница 715: ...Connecting M MDS To DLC 2 Courtesy of MAZDA MOTORS CORP 4 Select the following PIDs using the M MDS z WSPD_LR LR ABS wheel speed sensor z WSPD_RR RR ABS wheel speed sensor 5 Start the engine and drive...

Страница 716: ...mm 0 038 0 068 in Fig 23 Identifying Clearance Between ABS Sensor Rotor ABS Wheel Speed Sensor Courtesy of MAZDA MOTORS CORP SENSOR OUTPUT VALUE INSPECTION 1 Turn the ignition switch off 2 Connect the...

Страница 717: ...z If the DSC RSC sensor initialization procedure is not completed it could result in an unexpected accident due to the DSC RSC being inoperative Therefore after the combined sensor is replaced always...

Страница 718: ...edure See DSC RSC SENSOR INITIALIZATION PROCEDURE Fig 26 Identifying Rear Heat Duct No 4 Floor Covering Courtesy of MAZDA MOTORS CORP CAUTION z When separating the floor carpet the wiring harnesses un...

Страница 719: ...is identified select the following items from the initialization screen of the M MDS z When using the IDS laptop PC 1 Select DataLogger 2 Select Modules 3 Select ABS z When using the PDS Pocket PC 1...

Страница 720: ...or is tilted to the right A LAT ACCL changes negatively When the sensor is tilted to the left B LAT_ACCL changes positively Fig 29 Tilting Sensor Right Left Courtesy of MAZDA MOTORS CORP 2 Longitudina...

Страница 721: ...the left and right z If there is any malfunction replace the combined sensor Standard When the sensor is rotated to the right A YAW_RATE changes positively When the sensor is rotated to the left B YA...

Страница 722: ...ned sensor Standard When the sensor is tilted to the right A ROLL_RATE changes positively When the sensor is tilted to the left B ROLL RATE changes negatively Fig 32 Tilting Sensor Right Left Courtesy...

Страница 723: ...Pipe With SST Courtesy of MAZDA MOTORS CORP 6 Connect the M MDS to the DLC 2 7 After the vehicle is identified select the following items from the initialization screen of the M MDS z When using the I...

Страница 724: ...the SST Gauge and the value shown on the M MDS are equal z If the fluid pressures are different replace the DSC RSC HU CM See DSC RSC HU CM REMOVAL INSTALLATION 11 After the inspection remove the SSTs...

Страница 725: ...esy of MAZDA MOTORS CORP 4 Install in the reverse order of removal TCS OFF SWITCH REMOVAL NOTE 1 Access the TCS OFF switch from behind of the dashboard and squeeze the tabs of the switch 2 Remove the...

Страница 726: ...y of MAZDA MOTORS CORP Fig 39 Identifying TCS OFF Switch Connector Terminal Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BRAKES Dynamic Stability Control Roll Stability Control Maz...

Страница 727: ...compartment MAIN Relay No 1 In main fuse block MAIN Relay No 2 In main fuse block PLG Buzzer Right side of tailgate REAR BLOWER Relay In main fuse block REAR WINDOW DEFROSTER Relay In main fuse block...

Страница 728: ...ter console See Fig 20 Seat Weight Sensor Control Module Under front passenger s seat See Fig 46 TCM Left front of engine compartment See Fig 2 Component Location Air Intake Actuator Behind right side...

Страница 729: ...ine compartment Brake Fluid Level Sensor Left rear of engine compartment in brake fluid reservoir Cabin Temperature Sensor Under left side of dash Camshaft Position Sensor Left Rear of left cylinder b...

Страница 730: ...cation AWD Solenoid Near rear differential Canister Vent Solenoid Valve Under left side of vehicle forward of fuel tank Fuel Injectors No 1 2 3 On right cylinder bank Fuel Injectors No 4 5 6 On left c...

Страница 731: ...e of left B pillar Driver Side Side Air Bag Module Left side of driver s seat back Front Power MOS FET Near front blower motor Generator Left front of engine Horn High Left front of engine compartment...

Страница 732: ...panel See Fig 38 C 11 56 Pin Under front of center console See Fig 21 C 12 34 Pin Behind left kick panel See Fig 47 C 13 34 Pin Behind right kick panel See Fig 34 C 14 14 Pin At left B pillar See Fig...

Страница 733: ...ight assembly See Fig 1 G9 Behind right center of dash See Fig 18 G10 Joint Connector Behind left side of dash See Fig 26 G11 Joint Connector Behind left side of dash See Fig 33 G12 Joint Connector At...

Страница 734: ...Fig 1 Engine Compartment Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 8 2005 Mitchell Repair Information Company LLC...

Страница 735: ...Fig 2 Engine Compartment Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 9 2005 Mitchell Repair Information Company LLC...

Страница 736: ...Compartment Courtesy of MAZDA MOTORS CORP Fig 4 Engine Compartment 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 10 2005 Mitchell Repair Information...

Страница 737: ...ZDA MOTORS CORP Fig 5 Engine Compartment Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 11 2005 Mitchell Repair Informati...

Страница 738: ...Fig 6 Engine Compartment Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 12 2005 Mitchell Repair Information Company LLC...

Страница 739: ...Fig 7 Engine Compartment Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 13 2005 Mitchell Repair Information Company LLC...

Страница 740: ...Fig 8 Engine Compartment Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 14 2005 Mitchell Repair Information Company LLC...

Страница 741: ...Fig 9 Engine Compartment Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 15 2005 Mitchell Repair Information Company LLC...

Страница 742: ...Fig 10 Engine Compartment Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 16 2005 Mitchell Repair Information Company LLC...

Страница 743: ...Fig 11 Engine Compartment Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 17 2005 Mitchell Repair Information Company LLC...

Страница 744: ...Fig 12 Right Kick Panel Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 18 2005 Mitchell Repair Information Company LLC...

Страница 745: ...Fig 13 Right Kick Panel Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 19 2005 Mitchell Repair Information Company LLC...

Страница 746: ...urtesy of MAZDA MOTORS CORP Fig 15 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 20 2005 Mitchell Repair Informatio...

Страница 747: ...Fig 16 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 21 2005 Mitchell Repair Information Company LLC...

Страница 748: ...Fig 17 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 22 2005 Mitchell Repair Information Company LLC...

Страница 749: ...Fig 18 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 23 2005 Mitchell Repair Information Company LLC...

Страница 750: ...Fig 19 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 24 2005 Mitchell Repair Information Company LLC...

Страница 751: ...Fig 20 Center Console Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 25 2005 Mitchell Repair Information Company LLC...

Страница 752: ...Fig 21 Center Console Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 26 2005 Mitchell Repair Information Company LLC...

Страница 753: ...Fig 22 Center Console Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 27 2005 Mitchell Repair Information Company LLC...

Страница 754: ...Fig 23 Center Console Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 28 2005 Mitchell Repair Information Company LLC...

Страница 755: ...Fig 24 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 29 2005 Mitchell Repair Information Company LLC...

Страница 756: ...Fig 25 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 30 2005 Mitchell Repair Information Company LLC...

Страница 757: ...Fig 26 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 31 2005 Mitchell Repair Information Company LLC...

Страница 758: ...Fig 27 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 32 2005 Mitchell Repair Information Company LLC...

Страница 759: ...Fig 28 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 33 2005 Mitchell Repair Information Company LLC...

Страница 760: ...Fig 29 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 34 2005 Mitchell Repair Information Company LLC...

Страница 761: ...Fig 30 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 35 2005 Mitchell Repair Information Company LLC...

Страница 762: ...Fig 31 Left Kick Panel Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 36 2005 Mitchell Repair Information Company LLC...

Страница 763: ...Fig 32 Left Kick Panel Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 37 2005 Mitchell Repair Information Company LLC...

Страница 764: ...Fig 33 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 38 2005 Mitchell Repair Information Company LLC...

Страница 765: ...Fig 34 Right Kick Panel Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 39 2005 Mitchell Repair Information Company LLC...

Страница 766: ...Fig 35 Right Kick Panel Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 40 2005 Mitchell Repair Information Company LLC...

Страница 767: ...Fig 36 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 41 2005 Mitchell Repair Information Company LLC...

Страница 768: ...Fig 37 Dash Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 42 2005 Mitchell Repair Information Company LLC...

Страница 769: ...Fig 38 Left Kick Panel Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 43 2005 Mitchell Repair Information Company LLC...

Страница 770: ...Fig 39 Left Kick Panel Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 44 2005 Mitchell Repair Information Company LLC...

Страница 771: ...Fig 40 Left Kick Panel Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 45 2005 Mitchell Repair Information Company LLC...

Страница 772: ...Fig 41 Left Kick Panel Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 46 2005 Mitchell Repair Information Company LLC...

Страница 773: ...Fig 42 Under Driver s Seat Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 47 2005 Mitchell Repair Information Company LLC...

Страница 774: ...Fig 43 Under Driver s Seat Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 48 2005 Mitchell Repair Information Company LLC...

Страница 775: ...Fig 44 Driver s Seat Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 49 2005 Mitchell Repair Information Company LLC...

Страница 776: ...5 Under Front Passenger s Seat Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 42 AM Page 50 2005 Mitchell Repair Information Company...

Страница 777: ...g 46 Front Passenger s Seat Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 51 2005 Mitchell Repair Information Company LL...

Страница 778: ...Fig 47 Left Kick Panel Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 52 2005 Mitchell Repair Information Company LLC...

Страница 779: ...ig 48 Right Side Of Vehicle Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 53 2005 Mitchell Repair Information Company LL...

Страница 780: ...esy of MAZDA MOTORS CORP Fig 50 Right Side Of Vehicle Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 54 2005 Mitchell Rep...

Страница 781: ...ig 51 Right Rear Of Vehicle Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 55 2005 Mitchell Repair Information Company LL...

Страница 782: ...ehicle Courtesy of MAZDA MOTORS CORP Fig 53 Roof Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 56 2005 Mitchell Repair I...

Страница 783: ...ig 54 Left Side Of Vehicle Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 57 2005 Mitchell Repair Information Company LLC...

Страница 784: ...esy of MAZDA MOTORS CORP Fig 56 Right Side Of Vehicle Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 58 2005 Mitchell Rep...

Страница 785: ...ig 57 Left Side Of Vehicle Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 59 2005 Mitchell Repair Information Company LLC...

Страница 786: ...Fig 58 Roof Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 60 2005 Mitchell Repair Information Company LLC...

Страница 787: ...urtesy of MAZDA MOTORS CORP Fig 60 Roof Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 61 2005 Mitchell Repair Informatio...

Страница 788: ...ig 61 Left Side Of Vehicle Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 62 2005 Mitchell Repair Information Company LLC...

Страница 789: ...ig 62 Left Side Of Vehicle Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 63 2005 Mitchell Repair Information Company LLC...

Страница 790: ...urtesy of MAZDA MOTORS CORP Fig 64 Left Rear Of Vehicle Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 MAZDA CX 9 Microsoft Sunday November 15 2009 9 55 43 AM Page 64 2005 Mitchell R...

Страница 791: ...Connector Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE Emission System MZI 3 7 Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE Emission System M...

Страница 792: ...ystem Side Courtesy of MAZDA MOTORS CORP FUEL TANK SIDE 2WD 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE Emission System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 04 04 AM Page...

Страница 793: ...ide 2WD Courtesy of MAZDA MOTORS CORP AWD 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE Emission System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 04 04 AM Page 3 2005 Mitchell Re...

Страница 794: ...uick Release Connector Courtesy of MAZDA MOTORS CORP EMISSION SYSTEM DIAGRAM MZI 3 7 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE Emission System MZI 3 7 Mazda CX 9 Microsoft Sunday November...

Страница 795: ...er 3 Connect the manifold assembly part of SST to the long hose as shown 4 Open the gas cylinder valve and verify the gas cylinder regulator left gauge reads 69 82 kPa 0 71 0 83 kgf cm2 10 12 psi pres...

Страница 796: ...T switch to set the left display reading to 0 0 3 Connect the fuel cap receiver assembly part of SST to the manifold assembly and fuel filler cap from the vehicle z If the fuel filler cap is not a gen...

Страница 797: ...NENT REMOVAL INSTALLATION MZI 3 7 1 Disconnect the negative battery cable See BATTERY REMOVAL INSTALLATION MZI 3 7 2 Remove in the order indicated in the table 3 Install in the reverse order of remova...

Страница 798: ...FILTER COMPONENT REMOVAL INSTALLATION MZI 3 7 3 Plug the purge solenoid valve side of the charcoal canister 4 Pressurizing from the fuel tank side of the charcoal canister verify that there is no lea...

Страница 799: ...lve Wiring Harness Side Connector Courtesy of MAZDA MOTORS CORP 7 Pressurizing from the air filter side verify that the CV solenoid valve is open and that there is airflow through the air filter z If...

Страница 800: ...terminal B and PCM terminal 1Z CV solenoid valve terminal A and battery Short circuit z If there is continuity there is a short circuit Repair or replace the wiring harness CV solenoid valve terminal...

Страница 801: ...SION SYSTEM REMOVAL INSTALLATION MZI 3 7 3 Remove the purge solenoid valve See PURGE SOLENOID VALVE REMOVAL INSTALLATION MZI 3 7 4 Verify that the airflow is as indicated in the table z If as specifie...

Страница 802: ...rt circuit continuity check Fig 15 Identifying Purge Solenoid Valve Wiring Harness Side Connector Courtesy of MAZDA MOTORS CORP Fig 16 Identifying PCM Wiring Harness Side Connector Courtesy of MAZDA M...

Страница 803: ...B and body ground POSITIVE CRANKCASE VENTILATION PCV VALVE INSPECTION MZI 3 7 AIRFLOW INSPECTION 1 Disconnect the negative battery cable See BATTERY REMOVAL INSTALLATION MZI 3 7 2 Disconnect the PCV...

Страница 804: ...re the resistance between the PCV valve heater control terminals z If within the specification perform out the Circuit Open Short Inspection z If not within the specification replace the PCV valve See...

Страница 805: ...Main Relay No 1 Courtesy of MAZDA MOTORS CORP Fig 21 Identifying PCM Wiring Harness Side Connector Courtesy of MAZDA MOTORS CORP Open circuit 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE Emi...

Страница 806: ...er control terminal B and power supply PCV valve heater control terminal B and body ground POSITIVE CRANKCASE VENTILATION PCV VALVE REMOVAL INSTALLATION MZI 3 7 1 Disconnect the negative battery cable...

Страница 807: ...valve heater fitting connector 3 Measure the resistance between the PCV valve terminals z If within the specification perform out the Circuit Open Short Inspection z If not within the specification r...

Страница 808: ...short circuit continuity check Fig 24 Identifying PCV Valve Heater Control Wiring Harness Side Connector Courtesy of MAZDA MOTORS CORP Fig 25 Identifying Fuse Box Main Relay No 1 Courtesy of MAZDA MO...

Страница 809: ...PCV valve heater fitting terminal A and power supply PCV valve heater fitting terminal A and body ground PCV valve heater fitting terminal B and power supply PCV valve heater fitting terminal B and b...

Страница 810: ...PECTION MZI 3 7 FUEL SHUT OFF VALVE REMOVAL INSTALLATION MZI 3 7 NOTE z The rollover valve cannot be removed as it is built into the fuel tank NOTE z The rollover valve cannot be disassembled and insp...

Страница 811: ...lls or leaks from the pressurized fuel system it will cause serious injury or death and facility breakage Fuel can also irritate skin and eyes To prevent this always complete the Fuel Line Safety Proc...

Страница 812: ...vinyl sheeting or a similar material to prevent it from scratches or dirt Fig 30 Identifying Quick Release Connector And Retainer Courtesy of MAZDA MOTORS CORP NOTE z If the quick release connector is...

Страница 813: ...Fig 32 Identifying Release Tab And Stopper Courtesy of MAZDA MOTORS CORP 2 Pull out the fuel hose straight from the fuel pipe and disconnect it 3 Cover the disconnected quick release connector and fu...

Страница 814: ...PE A INSTALLATION 1 Inspect the fuel hose and fuel pipe sealing surface for damage and deformation z If there is any malfunction replace it with a new one 2 Connect the quick release connector CAUTION...

Страница 815: ...not to damage the connecting part between the charcoal canister and pipe and the locks between the quick release connector and retainer If any of them are damaged replace the charcoal canister or hose...

Страница 816: ...uel pipe further to the quick release connector 3 Lightly pull and push the quick release connector a few times by hand and then verify that it is connected securely Fig 37 Installing Quick Release Co...

Страница 817: ...onnector z Insert the fuel pipe straight to the end of the quick release connector z Push down the retainer using a finger If the retainer cannot be pushed down push the fuel pipe further to the quick...

Страница 818: ...Connector Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE Emission System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 04 04 AM Page 28 2005 Mitchell Re...

Страница 819: ...08 ENGINE Control System MZI 3 7 Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ENGINE Control System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 07 18 AM Page 1 2005 Mitchell Repair Inform...

Страница 820: ...ring Diagram 1 Of 3 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Control System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 07 18 AM Page 2 2005 Mitchell Repair...

Страница 821: ...ring Diagram 2 Of 3 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Control System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 07 18 AM Page 3 2005 Mitchell Repair...

Страница 822: ...Courtesy of MAZDA MOTORS CORP CONTROL SYSTEM LOCATION INDEX MZI 3 7 2008 Mazda CX 9 Grand Touring 2008 ENGINE Control System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 07 18 AM Page 4 20...

Страница 823: ...Location Courtesy of MAZDA MOTORS CORP CONTROL SYSTEM DIAGRAM MZI 3 7 2008 Mazda CX 9 Grand Touring 2008 ENGINE Control System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 07 18 AM Page 5 2...

Страница 824: ...ng z PCM parameter reset See IMMOBILIZER SYSTEM COMPONENT REPLACEMENT KEY ADDITION AND CLEARING ADVANCED KEYLESS SYSTEM See IMMOBILIZER SYSTEM COMPONENT REPLACEMENT KEY ADDITION AND CLEARING KEYLESS E...

Страница 825: ...ON 6 Remove the cowl panel See COWL PANEL REMOVAL INSTALLATION 7 Remove the PCM connector still connected 8 Install the battery and battery tray See BATTERY REMOVAL INSTALLATION MZI 3 7 9 Connect the...

Страница 826: ...IGH LOW GENMN GFS 11 89 0 VBAT 50 VBAT 28 VBAT 25 DCV APP1 3 9 3 9 3 5 3 3 DCV APP2 1 6 1 7 1 8 2 1 DCV APP3 1 0 1 0 1 3 1 5 DCV FPM OFF ON ON ON ON OFF ACP 0 8 70 0 86 73 0 9 75 1 0 87 DCV psi MAF 0...

Страница 827: ...VBAT OFF VBAT ON A VBAT OFF VBAT OFF DCV ON OFF APP 3 9 0 0 22 APP_FLT NO FAULT NO FAULT NO FAULT NO FAULT FAULT NO FAULT CPP PNP NEUTRAL NEUTRAL DRIVE DRIVE NEUTRAL DRIVE ETC_ACT 7 56 1 27 6 22 12 74...

Страница 828: ...3 7 VBAT VBAT VBAT DCV INJ1 0 2 6 3 2 2 5 5 5 3 5 8 5 mS INJ3 0 2 6 3 2 2 5 5 5 3 5 8 5 mS INJ5 0 2 6 3 2 2 5 5 5 3 5 8 5 mS VCTADV 0 031 27 56 30 94 DEG VCTADV2 0 0 27 69 31 06 DEG HTR11 0 1 ON O 0...

Страница 829: ...rm the applicable DTC inspection See DTC TABLE MZI 3 7 Fig 8 Identifying DLC 2 Connector Courtesy of MAZDA MOTORS CORP POWER STEERING PRESSURE PSP SWITCH INSPECTION MZI 3 7 CONTINUITY INSPECTION 1 Dis...

Страница 830: ...ction CIRCUIT OPEN SHORT INSPECTION Fig 9 Identifying PSP Switch And Wiring Harness Side Connector Courtesy of MAZDA MOTORS CORP 1 Disconnect the PCM connector See PCM REMOVAL INSTALLATION MZI 3 7 2 I...

Страница 831: ...S CORP MASS AIR FLOW MAF SENSOR INSPECTION MZI 3 7 VISUAL INSPECTION 1 Verify the following items of the MAF sensor z Damage cracks z Rusted sensor terminal z Bent sensor terminal If there is any malf...

Страница 832: ...onitor item status specification reference is not within the specification even though the resistance is within the specification perform the Circuit Open Short Inspection CIRCUIT OPEN SHORT INSPECTIO...

Страница 833: ...D and body ground MAF IAT sensor terminal E and power supply INTAKE AIR TEMPERATURE IAT SENSOR INSPECTION MZI 3 7 RESISTANCE INSPECTION 1 Disconnect the MAF IAT sensor connector 2 Measure the resista...

Страница 834: ...ECIFICATION CHART IAT sensor characteristics graph reference Fig 13 Temperature Vs Resistance Graph Courtesy of MAZDA MOTORS CORP CIRCUIT OPEN SHORT INSPECTION IAT C F Resistance kilohm 10 50 Approx 5...

Страница 835: ...ng harness MAF IAT sensor terminal B and body ground MAF IAT sensor terminal F and PCM terminal 1AF Short circuit z If there is continuity the circuit is shorted Repair or replace the wiring harness M...

Страница 836: ...t the TP1 or TP2 PID voltage changes as shown in the following graph z If not verified perform the Circuit Open Short Inspection If there is no open or short circuit replace the throttle body See INTA...

Страница 837: ...ircuit Continuity inspection Open circuit z If there is no continuity there is an open circuit Repair or replace the wiring harness Throttle body terminal C and PCM terminal 2AD Throttle body terminal...

Страница 838: ...nge smoothly while throttle valve is gradually opened z If as verified go to next step z If not as verified perform the Circuit Open Short Inspection If there is no open or short circuit replace the t...

Страница 839: ...f MAZDA MOTORS CORP 1 Disconnect the PCM connector See PCM REMOVAL INSTALLATION MZI 3 7 2 Inspect the following wiring harnesses for open or short circuit Continuity inspection Condition PCM terminal...

Страница 840: ...sensor terminal D and body ground APP sensor terminal E and body ground APP sensor terminal E and power supply APP sensor terminal F and body ground APP sensor terminal G and power supply CRANKSHAFT P...

Страница 841: ...RANKSHAFT POSITION CKP SENSOR INSPECTION MZI 3 7 VISUAL INSPECTION 1 Remove the CKP sensor See CRANKSHAFT POSITION CKP SENSOR REMOVAL INSTALLATION MZI 3 7 2 Verify that there are no metal shavings on...

Страница 842: ...specification reference is not within the specification even though the resistance is within the specification perform the Circuit Open Short Inspection CKP sensor resistance 250 1 000 ohms CIRCUIT OP...

Страница 843: ...1 Disconnect the negative battery cable 2 Remove the battery 3 Remove the following part for easier access z Remove the resonance chamber and air cleaner assy See INTAKE AIR SYSTEM REMOVAL INSTALLATIO...

Страница 844: ...ation replace the CMP sensor See CAMSHAFT POSITION CMP SENSOR REMOVAL INSTALLATION MZI 3 7 z If the monitor item status specification reference is not within the specification even though the resistan...

Страница 845: ...and PCM terminal 2C z CMP sensor LH terminal A and PCM terminal 2AB z CMP sensor LH terminal B and PCM terminal 2C Short circuit z CMP sensor RH terminal A and power supply z CMP sensor RH terminal A...

Страница 846: ...VAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the following part for easier access 1 Remove the cowl panel See COWL PANEL REMOVAL INSTALLATION 3 Disconnect the HO2S RH connector NO...

Страница 847: ...asing the accelerator pedal fully when the engine speed is 3 000 rpm or more 4 Verify that the front H02S outputs a voltage of 0 6 V or more one time or more then verify that the front HO2S voltage PI...

Страница 848: ...the HO2S connector 2 Measure the resistance between HO2S terminals C and A z If it is not within the specification replace the HO2S See FRONT HEATED OXYGEN SENSOR HO2S REMOVAL INSTALLATION MZI 3 7 z...

Страница 849: ...t the PCM connector See PCM REMOVAL INSTALLATION MZI 3 7 2 Inspect the following wiring harness for open or short continuity check 2008 Mazda CX 9 Grand Touring 2008 ENGINE Control System MZI 3 7 Mazd...

Страница 850: ...2Y HO2S RH terminal C and main relay No 2 terminal D HO2S RH terminal D and PCM terminal 2AL HO2S LH terminal A and PCM terminal 2E HO2S LH terminal B and PCM terminal 2U HO2S LH terminal C and main r...

Страница 851: ...C and body ground HO2S LH terminal D and power supply REAR HEATED OXYGEN SENSOR HO2S REMOVAL INSTALLATION MZI 3 7 HO2S LH REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Disconnect the...

Страница 852: ...I 3 7 REAR HEATED OXYGEN SENSOR HO2S VOLTAGE INSPECTION 1 Warm up the engine to normal operating temperature 2 Using the M MDS monitor the following Vehicle speed PID VSS NOTE z If necessary lubricate...

Страница 853: ...s no malfunction in the wiring harness replace the rear HO2S See REAR HEATED OXYGEN SENSOR HO2S REMOVAL INSTALLATION MZI 3 7 HO2S HEATER RESISTANCE INSPECTION 1 Disconnect the HO2S connector 2 Measure...

Страница 854: ...onnect the PCM connector See PCM REMOVAL INSTALLATION MZI 3 7 2 Inspect the following wiring harness for open or short continuity check 2008 Mazda CX 9 Grand Touring 2008 ENGINE Control System MZI 3 7...

Страница 855: ...M terminal 2BG HO2S RH terminal C and main relay No 2 terminal D HO2S RH terminal D and PCM terminal 2AL HO2S LH terminal A and PCM terminal 2AO HO2S LH terminal B and PCM terminal 2BC HO2S LH termina...

Страница 856: ...lowing part for easier access Perform the following procedure to remove the intake manifold 1 Remove the ventilation hose See QUICK RELEASE CONNECTOR EMISSION SYSTEM REMOVAL INSTALLATION MZI 3 7 2 Rem...

Страница 857: ...the order indicated in the table Fig 36 Identifying Water Inlet Pipe O Ring KS Connector Torque Specifications 2008 Mazda CX 9 Grand Touring 2008 ENGINE Control System MZI 3 7 Mazda CX 9 Microsoft Sun...

Страница 858: ...rmal but PID value is out of specification perform the Circuit Open Short Inspection KS resistance 4 39 5 35 Mohms CIRCUIT OPEN SHORT INSPECTION NOTE z Lubricate the new O ring with clean engine coola...

Страница 859: ...he wiring harness KS terminal A and PCM terminal 2Q KS terminal B and PCM terminal 2M KS terminal C and PCM terminal 2L KS terminal D and PCM terminal 2G Short circuit z If there is continuity the cir...

Страница 860: ...EM REMOVAL INSTALLATION MZI 3 7 3 Remove the fuel hose See QUICK RELEASE CONNECTOR REMOVAL INSTALLATION MZI 3 7 4 Remove the fuel distributor See FUEL INJECTOR REMOVAL INSTALLATION MZI 3 7 3 Remove th...

Страница 861: ...the specification even though the resistance is within the specification perform the Circuit Open Short Inspection Measure the cylinder head temperature sensor resistance approx RESISTANCE SPECIFICATI...

Страница 862: ...Harness Side Connector And PCM Wiring Harness Side Connector Courtesy of MAZDA MOTORS CORP 1 Disconnect the PCM connector See PCM REMOVAL INSTALLATION MZI 3 7 2008 Mazda CX 9 Grand Touring 2008 ENGIN...

Страница 863: ...EMOVAL INSTALLATION MZI 3 7 2 Turn the ignition switch to the ON position 3 Plug one end of the evaporative hose component and verify that the output voltage from the fuel tank pressure sensor changes...

Страница 864: ...rminal A and PCM terminal 1AB Fuel tank pressure sensor terminal B and PCM terminal 1AL Fuel tank pressure sensor terminal C and PCM terminal 1U Short circuit z If there is continuity the circuit is s...

Страница 865: ...INE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 33 AM Page 1...

Страница 866: ...iagram 1 Of 3 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 33 AM Page 2 2005 Mitch...

Страница 867: ...iagram 2 Of 3 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 33 AM Page 3 2005 Mitch...

Страница 868: ...ion check the malfunction indicator lamp MIL indication and diagnostic trouble code DTC then diagnose the malfunction according to following flowchart 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORM...

Страница 869: ...er the vehicle is identified select the following items from the initial screen of the M MDS z When using the IDS laptop PC 1 Select Self Test 2 Select Modules 3 Select PCM z When using the PDS Pocket...

Страница 870: ...LE CODE ACCESS PROCEDURE 1 Connect the M MDS to the DLC 2 2 After the vehicle is identified select the following items from the initial screen of the M MDS z When using the IDS laptop PC 1 Select Self...

Страница 871: ...Module Tests 2 Select PCM 3 Select Self Test Fig 7 Identifying DLC 2 Courtesy of MAZDA MOTORS CORP 3 Then select the Retrieve CMDTCs and perform procedures according to directions on the M MDS screen...

Страница 872: ...g the IDS laptop PC 1 Select DataLogger 2 Select Modules 3 Select PCM NOTE z If the on board system readiness tests are not completed the PCM stores DTC P1000 NOTE z The PID DATA MONITOR function moni...

Страница 873: ...oil control duty value APP Accelerator pedal position APP1 APP sensor No 1 V APP2 APP sensor No 2 V APP3 APP sensor No 3 V ARPMDES Target engine speed RPM AXLE Axle ratio BARO Barometric pressure Pa B...

Страница 874: ...1 Front HO2S heater RH Off On HTR12 Rear HO2S heater RH Off On HTR21 Front HO2S heater LH Off On HTR22 Rear HO2S heater LH Off On IAT IAT sensor C V INGEAR Load no load condition Off On LOAD Engine lo...

Страница 875: ...HRTFT11 Front short term fuel trim RH SHRTFT2 Short term fuel trim LH SHRTFT21 Front short term fuel trim LH SPARKADV Ignition timing SPKDUR_1 Spark duration of cylinder No 1 sec SPKDUR_2 Spark durati...

Страница 876: ...according to the directions on the screen SIMULATION FUNCTION PROCEDURE 1 Connect the M MDS to the DLC 2 2 After the vehicle is identified select the following items from the initial screen of the M M...

Страница 877: ...ere is an open or short circuit in the wiring harness relay motor or solenoid or sticking and operation malfunction AFTER REPAIR PROCEDURE MZI 3 7 1 Connect the M MDS to the DLC 2 2 After the vehicle...

Страница 878: ...om the initial screen of the M MDS z When using the IDS laptop PC 1 Select Self Test 2 Select Modules 3 Select PCM z When using the PDS Pocket PC 1 Select Module Tests 2 Select PCM 3 Select Self Test...

Страница 879: ...ode procedure is not completed correctly z Disconnecting the battery will reset the memory Do not disconnect the battery during and after Drive Mode z The M MDS can be used at anytime through the cour...

Страница 880: ...PCM NOTE z The following events occur when the continuous DTCs and the emission monitors information is cleared from the PCM Clears the number of DTCs and the DTCs Clears the freeze frame data Clears...

Страница 881: ...le the engine for 2 min with the selector lever in the D range Executes the idle air control portion of the CCM CCM Transaxle 9 z Stop the vehicle z In overdrive moderately accelerate to 81 km h 50 mp...

Страница 882: ...Bypass procedure must be followed Determines if a pending code is preventing the clearing of the DTC P1000 NOTE z The DTC P1000 will be stored if any of the OBD II monitors does not complete EVAP Mon...

Страница 883: ...st current DC A4 80 Cylinder No 3 Type A Misfire Rate engine 200 rpm A4 81 Cylinder No 3 Type B Misfire Rate engine 1000 rpm A5 0B Cylinder No 4 average misfire counts for last 10 DC A5 0C Cylinder No...

Страница 884: ...ircuit high input ON 2 See DTC P0103 MZI 3 7 P0104 MAF circuit intermittent erratic OFF 1 See DTC P0114 MZI 3 7 P0111 IAT sensor circuit range performance ON 2 See DTC P0111 MZI 3 7 P0112 IAT sensor c...

Страница 885: ...ector circuit open cylinder No 1 ON 2 See DTC P0201 MZI 3 7 P0202 Injector circuit open cylinder No 2 ON 2 See DTC P0202 MZI 3 7 P0203 Injector circuit open cylinder No 3 ON 2 See DTC P0203 MZI 3 7 P0...

Страница 886: ...0355 0356 MZI 3 7 P0352 Ignition coil No 2 primary secondary circuit ON 2 See DTC P0351 0352 0353 0354 0355 0356 MZI 3 7 P0353 Ignition coil No 3 primary secondary circuit ON 2 See DTC P0351 0352 035...

Страница 887: ...pected ON 2 See DTC P0507 MZI 3 7 P050E Cold start engine exhaust temperature out of range ON 2 See DTC P050E MZI 3 7 P053A PCV valve heater control circuit open OFF 1 See DTC P053A MZI 3 7 P0579 Crui...

Страница 888: ...relay control circuit open OFF 1 See DTC P0685 MZI 3 7 P0689 ECM PCM power relay sense circuit low OFF 1 See DTC P0689 MZI 3 7 P0690 ECM PCM power relay sense circuit high OFF 1 See DTC P0690 MZI 3 7...

Страница 889: ...3 7 P2104 Throttle actuator control system forced idle ON 2 2 See DTC P2104 P2105 P2106 P2110 MZI 3 7 P2105 Throttle actuator control system forced engine shutdown OFF 2 1 See DTC P2104 P2105 P2106 P2...

Страница 890: ...7 P2272 Rear HO2S LH signal stuck lean ON 2 See DTC P2270 P2272 MZI 3 7 P2273 Rear HO2S LH signal stuck rich ON 2 See DTC P2271 P2273 MZI 3 7 P260F Evaporative emission system monitoring processor pe...

Страница 891: ...DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P0010 CMP actuator circuit open RH DETECTION CONDITION z The PCM monitors the OCV RH circuit to the PCM for high and low voltage...

Страница 892: ...2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 34 AM Page 28 2005 Mitchell Repair Information Company LLC...

Страница 893: ...for poor connection such as damaged pulled out pins corrosion z Are there any malfunction Yes Repair or replace suspected part then go to Step 10 No Go to the next step 4 INSPECT OCV RH z Inspect the...

Страница 894: ...re any malfunction Yes Repair or replace suspected part then go to Step 10 No Go to the next step 9 INSPECT OCV RH CIRCUIT FOR OPEN CIRCUIT z Turn the ignition switch off z Measure the resistance betw...

Страница 895: ...ition POSSIBLE CAUSE z OCV RH malfunction z Spool valve in OCV RH is stuck in advanced position z Improper valve timing due to timing chain slippage STEP INSPECTION ACTION 1 VERIFY FREEZE FRAME DATA H...

Страница 896: ...om the PCM memory using the M MDS z Turn the ignition switch off z Start the engine and warm it up completely z Is the same DTC present Yes Replace the PCM then go to the next step See PCM REMOVAL INS...

Страница 897: ...nosis according to the available Service Bulletins z If the vehicle is not repaired go to the next step No Go to the next step 3 VERIFY ENGINE OIL PRESSURE z Start the engine z Does the oil pressure w...

Страница 898: ...rform the AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTCs present Yes Go to the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P0016 P0016 CK...

Страница 899: ...NAL STATUS z Start the engine and warm up completely z Access VT ACT1 P0016 or VT ACT2 P0018 PID using the M MDS z Is PID reading normal 14 46 Yes Go to the next step No Replace the OCV then go to Ste...

Страница 900: ...the OCV LH circuit to the PCM for high and low voltage The test fails if the voltage exceeds or falls below a calibrated limit for a calibrated amount of time POSSIBLE CAUSE z OCV LH malfunction z Co...

Страница 901: ...ATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair information availability z Is any related Service Bulletins Yes Perform repair or diagnosis according to t...

Страница 902: ...tor terminal A wiring harness side and body ground z Is the voltage B Yes Go to the next step No Repair or replace suspected part then go to Step 10 6 INSPECT OCV LH CIRCUIT FOR SHORT TO POWER SUPPLY...

Страница 903: ...UBLESHOOTING OF DTC P0020 HAS BEEN COMPLETED z Verify that all disconnected connectors reconnected z Turn the ignition switch to the ON position Engine off z Clear the DTC from the PCM memory using th...

Страница 904: ...LABILITY z Verify related Service Bulletins and or on line repair information availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to the available Servi...

Страница 905: ...BLE MZI 3 7 No Troubleshooting completed DTC P0022 CMP timing over retarded LH DETECTION CONDITION z The PCM monitors the variable valve timing position for over retarded camshaft timing The test fail...

Страница 906: ...NSTALLATION MZI 3 7 Yes Go to the next step No Reinstall the timing chain then go to Step 6 5 INSPECT OCV LH z Inspect the OCV LH See OIL CONTROL VALVE OCV INSPECTION MZI 3 7 z Is there any malfunctio...

Страница 907: ...PCM harness connector STEP INSPECTION ACTION 1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED z Has FREEZE FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order...

Страница 908: ...R PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTC present Yes Go to the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P0053 P0053 Front HO2S RH heater res...

Страница 909: ...DTC P0060 Open circuit between rear HO2S LH terminal A and PCM terminal 2AO z HO2S heater malfunction 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Micro...

Страница 910: ...the next step 3 INSPECT FOR POWER SUPPLY IN WIRING HARNESS z Disconnect the suspect HO2S connector z Perform the KOEO self test z Measure the voltage between the suspect HO2S connector terminal A and...

Страница 911: ...A z For DTC P0054 Measure resistance between PCM terminal 2AS and rear HO2S RH terminal A z For DTC P0059 Measure resistance between PCM terminal 2E and front HO2S LH terminal A z For DTC P0060 Measur...

Страница 912: ...MISFIRE DTC HAS BEEN COMPLETED z Verify that all disconnected connectors reconnected z Turn the ignition switch to the ON position Engine off z Clear the DTC from the PCM memory using the M MDS z Sta...

Страница 913: ...ailability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to available Service Bulletins z If vehicle is not repaired go to next step No Go to next step 3 VERIF...

Страница 914: ...any DTCs present Yes Replace the malfunctioning part then go to the next step No Perform the INTERMITTENT CONCERN TROUBLESHOOTING Then go to the next step 8 VERIFY TROUBLESHOOTING OF DTC P0068 HAS BEE...

Страница 915: ...terminal A and main relay No 1 terminal D z Open circuit wiring harness between MAF sensor terminal C and PCM terminal 1AJ z Open circuit wiring harness between MAF sensor terminal D and PCM terminal...

Страница 916: ...to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR INFORMATION Perform repair or diagnosis according to the available 2008 Mazda CX 9 Gran...

Страница 917: ...sition Engine off z Measure the voltage between MAF sensor terminal A and body ground z Is the voltage B Yes Go to the next step No Repair or replace suspected part then go to Step 10 5 INSPECT PCM CO...

Страница 918: ...PEN CIRCUIT z Inspect continuity between MAF sensor terminal B and body ground z Are there continuity Yes Go to the next step No Repair or replace suspected part then go to Step 10 9 INSPECT THE MAF S...

Страница 919: ...DTC TABLE MZI 3 7 No Troubleshooting completed DTC P0103 MAF circuit high input DETECTION CONDITION z The MAF sensor circuit is monitored by the PCM for high air flow or voltage input through the CCM...

Страница 920: ...A HAS BEEN RECORDED z Has FREEZE FRAME DATA Yes Go to the next step No Record FREEZE FRAME DATA on the repair order 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Ma...

Страница 921: ...Turn the ignition switch to the ON position Engine off z Measure voltage between MAF sensor terminal D wiring harness side and body ground z Is voltage B No Repair or replace suspected part then go to...

Страница 922: ...circuit intermittent erratic DETECTION CONDITION z A concern exists in the MAF sensor circuit or the air tube containing the sensor causing an incorrect air flow reading POSSIBLE CAUSE z Air leaks in...

Страница 923: ...function STEP INSPECTION ACTION VERIFY FREEZE FRAME DATA HAS BEEN RECORDED Yes Go to next step 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Su...

Страница 924: ...ion Yes Repair or replace the malfunctioning part then go to Step 10 No Go to next step 5 INSPECT MAF SENSOR CONNECTOR FOR POOR CONNECTION z Turn the ignition switch off z Disconnect the MAF IAT senso...

Страница 925: ...s Repair or replace the malfunctioning part then go to Step 10 No Go to next step 9 INSPECT MAF SENSOR CIRCUIT FOR OPEN CIRCUIT z Turn the ignition switch off z Disconnect the PCM connector z Disconne...

Страница 926: ...gic after an engine off and a calibrated soak period typically 6 hours This soak period allows IAT and CHT to stabilize and not differ by more than a calibrated value DTC P0111 is set when the IAT at...

Страница 927: ...resent Yes Replace PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 5 VERIFY AFTER REPAIR PROCEDURE z Perform AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE...

Страница 928: ...No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR INFORMATION AVAILABILITY Yes Perform repair or diagnosis according to the available Service Bulletins 20...

Страница 929: ...o Step 6 No Go to the next step 5 INSPECT IAT SIGNAL CIRCUIT FOR SHORT TO GROUND z Turn the ignition switch off z Disconnect PCM connector z Inspect continuity between MAF IAT sensor terminal F wiring...

Страница 930: ...r signal is more than the self test maximum The IAT sensor maximum is 4 6 V or 50 C 58 F POSSIBLE CAUSE z Open circuit between MAF IAT sensor terminal E and PCM terminal 1AL z Open circuit between MAF...

Страница 931: ...No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR INFORMATION AVAILABILITY Yes Perform repair or diagnosis according to the available Service Bulletins 20...

Страница 932: ...nd z Is voltage 4 5 5 5 V Yes Inspect the IAT sensor See INTAKE AIR TEMPERATURE IAT SENSOR INSPECTION MZI 3 7 Replace if necessary then go to Step 9 No Go to the next step 5 INSPECT IAT SENSOR SIGNAL...

Страница 933: ...reconnected z Turn the ignition switch to the ON position Engine off z Clear the DTC from the PCM memory using the M MDS z Start engine and warm it up completely z Is same DTC present Yes Replace the...

Страница 934: ...r poor connection such as damaged pulled out pins and corrosion z Is there any malfunction Yes Go to the next step No Repair or replace suspected part then go to Step 6 4 INTERMITTENT INSPECTION z Tur...

Страница 935: ...le DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P0116 CHT sensor circuit range performance DETECTION CONDITION z Indicates the engine coolant temperature logic test has failed...

Страница 936: ...DTC z Verify the related PENDING CODE or stored DTCs z Are other DTCs present Yes Go to appropriate DTC inspection See DTC TABLE MZI 3 7 No Go to the next step 4 INSPECT CHT SENSOR z Inspect the CHT...

Страница 937: ...ION 1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED z Has FREEZE FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step 2 VERIFY RELATED...

Страница 938: ...rving the PID wiggle shake and bend small sections of the wiring harness while working from the sensor to the PCM z Is there a large change in the voltage reading Yes Repair if necessary then go to St...

Страница 939: ...ection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P0122 TP sensor No 1 circuit low input DETECTION CONDITION z The TP sensor No 1 circuit was flagged as a concern by the PCM indicating a l...

Страница 940: ...ep No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR INFORMATION AVAILABILITY Perform repair or diagnosis according to the available Service Bulletins 2008...

Страница 941: ...to the next step 5 INSPECT PCM CONNECTOR FOR POOR CONNECTION z Turn the ignition switch off z Disconnect the PCM connector z Inspect for poor connection such as damaged pulled out pins corrosion z Are...

Страница 942: ...xt step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 10 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTCs present Yes...

Страница 943: ...No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR INFORMATION AVAILABILITY Yes Perform repair or diagnosis according to the available Service Bulletins 20...

Страница 944: ...o to the next step 5 INSPECT TP SIGNAL CIRCUIT FOR SHORT TO POWER SUPPLY z Turn the ignition switch to the ON position Engine off z Measure the voltage between Throttle body connector terminal F wirin...

Страница 945: ...TABLE MZI 3 7 No Troubleshooting completed DTC P0128 Coolant thermostat coolant temp below thermostat regulating temperature DETECTION CONDITION z P0128 Indicates that the thermostat monitor has not...

Страница 946: ...on the cap using the cloth turn it and remove it Yes Go to the next step No Inspect for a loss of engine coolant Repair if necessary See ENGINE COOLANT LEVEL INSPECTION MZI 3 7 Go to Step 5 4 INSPECT...

Страница 947: ...ooting completed DTC P0132 P0132 Front HO2S RH circuit high voltage DTC P0138 P0138 Rear HO2S RH circuit high voltage DTC P0152 P0152 Front HO2S LH circuit high voltage DTC P0158 P0158 Rear HO2S LH ci...

Страница 948: ...7 DIAGNOSTIC PROCEDURE STEP INSPECTION ACTION 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 35 AM Page 84 2005 Mi...

Страница 949: ...harness Check the connector both halves for contamination Make sure the connector pins are fully seated z Is a concern present NOTE z Disconnect the HO2S wiring harness connector Yes Repair if necessa...

Страница 950: ...HO2S z For DTC P0132 Inspect the front HO2S RH z For DTC P0138 Inspect the rear HO2S RH z For DTC P0152 Inspect the front HO2S LH z For DTC P0138 Inspect the rear HO2S LH See FRONT HEATED OXYGEN SENS...

Страница 951: ...E See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTC present Yes Go to the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P0133 P0133 Front HO2S RH circuit slow respons...

Страница 952: ...ess side z Short to ground in wiring harness between HO2S terminal A wiring harness side and battery negative terminal z Short to ground in wiring harness between HO2S terminal A wiring harness side a...

Страница 953: ...2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 35 AM Page 89 2005 Mitchell Repair Information Company LLC...

Страница 954: ...engine is at normal operating temperature z Perform the KOER self test z Are DTCs P0040 P0041 or P1127 present Yes Go to the appropriate DTC troubleshooting See DTC TABLE MZI 3 7 No Go to the next ste...

Страница 955: ...terminal 2U wiring harness side and front HO2S LH terminal B wiring harness side PCM terminal 2BC wiring harness side and rear HO2S LH terminal B wiring harness side PCM terminal 2AL wiring harness si...

Страница 956: ...cles in cold weather Use of unapproved cleaning agents z Is a concern present Yes Repair the source of the contamination Change the engine oil and oil filter Then go to Step 17 No Go to the next step...

Страница 957: ...en go to Step 17 10 INSPECT HO2S CONTROL CIRCUIT IN WIRING HARNESS z Turn the ignition switch off z Disconnect the HO2S connector z Perform the KOEO self test z Measure the voltage between HO2S connec...

Страница 958: ...nd rear HO2S RH terminal A For DTC P0139 measure resistance between PCM terminal 2E and front HO2S LH terminal A For DTC P0159 measure resistance between PCM terminal 2AO and rear HO2S LH terminal A z...

Страница 959: ...S INSPECTION MZI 3 7 z Is there any malfunction Yes Replace the HO2S See FRONT HEATED OXYGEN SENSOR HO2S REMOVAL INSTALLATION MZI 3 7 See REAR HEATED OXYGEN SENSOR HO2S REMOVAL INSTALLATION MZI 3 7 Th...

Страница 960: ...cuit DETECTION CONDITION z During testing the heated oxygen sensor heaters are checked for open and short circuits and excessive current draw z The test fails when the current draw exceeds a calibrate...

Страница 961: ...2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 35 AM Page 97 2005 Mitchell Repair Information Company LLC...

Страница 962: ...as potential sources of HO2S contamination Use of unapproved silicon sealers Fuel contaminated by silicon additives Excessive oil consumption Glycol leaking internally in the engine Lead contaminated...

Страница 963: ...WIRING HARNESS z Measure the resistance between the following terminals HO2S terminal A wiring harness side and HO2S terminal C wiring harness side HO2S terminal A wiring harness side and HO2S termina...

Страница 964: ...istance between the suspect HO2S terminal A and body ground z Is the resistance more than 10 kilohms Yes Go to the next step No Replace HO2S See FRONT HEATED OXYGEN SENSOR HO2S REMOVAL INSTALLATION MZ...

Страница 965: ...AUSE z Severely restricted fuel filter z Severely restricted fuel supply line z Damaged or worn fuel pump z Damaged or contaminated MAF sensor STEP INSPECTION ACTION 1 VERIFY FREEZE FRAME DATA HAS BEE...

Страница 966: ...xt step 4 INSPECT ALL SYSTEM RELATED DEVICES SENSOR DAMPER OR REGULATOR FOR LEAKAGE z Turn the ignition switch off z Connect the fuel pump connector z Turn the ignition switch to the ON position Engin...

Страница 967: ...the next step 6 INSPECT FUEL PUMP GROUND CIRCUIT FOR OPEN CIRCUIT IN WIRING HARNESS z Disconnect the fuel pump connector z Measure the resistance between fuel pump connector terminal D wiring harness...

Страница 968: ...mmHg 10 0 inHg of the recorded reading after 1 min NOTE z When the fuel pump is commanded off the fuel pressure may substantially decrease and then stabilize NOTE z During output state control the fu...

Страница 969: ...position Engine off z Clear the DTC from the PCM memory using the M MDS z Start the engine and run it at idle z Retrieve DTCs using the M MDS z Is the PENDING CODE for this DTC present Yes Replace PC...

Страница 970: ...asket or mating gaskets before or near the HO2S Intake Air System z Air leaks after the MAF sensor z Vacuum leaks z PCV system is leaking or the valve is stuck open z Improperly seated engine oil dips...

Страница 971: ...nections Damage or cracks Damaged or cracked vacuum vacuum hose joint z Verify the integrity of the positive crankcase ventilation system z Verify that the PCV valve part number is correct z Is a conc...

Страница 972: ...calculating the total fuel correction in the following steps if LONGFT1 equals 13 and SHRTFT1 equals 23 the total fuel correction for bank 1 equals 36 If LONGFT2 equals 24 and SHRTFT2 equals 3 the to...

Страница 973: ...ect the intake air system for a vacuum leak in the intake manifold or intake gaskets Repair if necessary Then go to the next step 7 VACUUM LEAK REPAIR VERIFICATION z Access the PCM and monitor the SHR...

Страница 974: ...urn the ignition switch to the ON position Engine running z Allow the fuel pressure to stabilize z Turn the ignition switch off z Access the PCM and control the FP PID z Run the fuel pump to obtain ma...

Страница 975: ...ect the HO2S circuit for exposed wiring contamination corrosion and correct assembly Repair if necessary z Measure the voltage between HO2S terminal B and D on the component side z Increase the engine...

Страница 976: ...PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 14 VERIFY AFTER REPAIR PROCEDURE z Perform AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTC present Yes Go to the applica...

Страница 977: ...orm repair or diagnosis according to the available Service Bulletins z If the vehicle is not repaired go to the next step No Go to the next step 3 VERIFY RELATED PENDING CODE OR STORED DTCS z Turn the...

Страница 978: ...pressure within the range for the vehicle being diagnosed WARNING z Fuel line spills and leakage are dangerous Fuel can ignite and cause serious injuries or death Fuel can also irritate skin and eyes...

Страница 979: ...signal PID z Wiggle shake and bend small sections of the wiring harness while working from the sensor to the PCM z While monitoring the HO2S PID does the HO2S stop switching Yes Isolate the concern a...

Страница 980: ...ors the operation of the fuel injector drivers in the PCM The test fails if the fuel injector circuitry is inoperative POSSIBLE CAUSE z Fuel injector No 1 malfunction z Connector or terminal malfuncti...

Страница 981: ...RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to available Service Bul...

Страница 982: ...und z Is the voltage B Yes Go to the next step No Repair or replace suspected part then go to Step 8 6 INSPECT FUEL INJECTOR NO 1 SIGNAL CIRCUIT FOR OPEN CIRCUIT z Inspect continuity between fuel inje...

Страница 983: ...Injector circuit open cylinder No 2 DETECTION CONDITION z The CCM monitors the operation of the fuel injector drivers in the PCM The test fails if the fuel injector circuitry is inoperative POSSIBLE...

Страница 984: ...RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to available Service Bul...

Страница 985: ...e B Yes Go to the next step No Repair or replace suspected part then go to Step 8 6 INSPECT FUEL INJECTOR NO 2 SIGNAL CIRCUIT FOR OPEN CIRCUIT z Inspect continuity between fuel injector No 2 terminal...

Страница 986: ...pen cylinder No 3 DETECTION CONDITION z The CCM monitors the operation of the fuel injector drivers in the PCM The test fails if the fuel injector circuitry is inoperative POSSIBLE CAUSE z Fuel inject...

Страница 987: ...RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to available Service Bul...

Страница 988: ...und z Is the voltage B Yes Go to the next step No Repair or replace suspected part then go to Step 8 6 INSPECT FUEL INJECTOR NO 3 SIGNAL CIRCUIT FOR OPEN CIRCUIT z Inspect continuity between fuel inje...

Страница 989: ...Injector circuit open cylinder No 4 DETECTION CONDITION z The CCM monitors the operation of the fuel injector drivers in the PCM The test fails if the fuel injector circuitry is inoperative POSSIBLE...

Страница 990: ...RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to available Service Bul...

Страница 991: ...e B Yes Go to the next step No Repair or replace suspected part then go to Step 8 6 INSPECT FUEL INJECTOR NO 4 SIGNAL CIRCUIT FOR OPEN CIRCUIT z Inspect continuity between fuel injector No 4 terminal...

Страница 992: ...pen cylinder No 5 DETECTION CONDITION z The CCM monitors the operation of the fuel injector drivers in the PCM The test fails if the fuel injector circuitry is inoperative POSSIBLE CAUSE z Fuel inject...

Страница 993: ...RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to available Service Bul...

Страница 994: ...und z Is the voltage B Yes Go to the next step No Repair or replace suspected part then go to Step 8 6 INSPECT FUEL INJECTOR NO 5 SIGNAL CIRCUIT FOR OPEN CIRCUIT z Inspect continuity between fuel inje...

Страница 995: ...Injector circuit open cylinder No 6 DETECTION CONDITION z The CCM monitors the operation of the fuel injector drivers in the PCM The test fails if the fuel injector circuitry is inoperative POSSIBLE...

Страница 996: ...RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to available Service Bul...

Страница 997: ...e B Yes Go to the next step No Repair or replace suspected part then go to Step 8 6 INSPECT FUEL INJECTOR NO 6 SIGNAL CIRCUIT FOR OPEN CIRCUIT z Inspect continuity between fuel injector No 6 terminal...

Страница 998: ...ECTION CONDITION z The TP sensor No 2 circuit was flagged as a concern by the PCM indicating a low voltage or open circuit POSSIBLE CAUSE z TP sensor No 2 malfunction z Connector or terminal malfuncti...

Страница 999: ...p No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR INFORMATION AVAILABILITY Perform repair or diagnosis according to the available Service Bulletins 2008...

Страница 1000: ...ing harness side and body ground z Are there continuity Yes Repair or replace suspected part then go to Step 9 No Go to the next step 5 INSPECT PCM CONNECTOR FOR POOR CONNECTION z Turn the ignition sw...

Страница 1001: ...z Is same DTC present Yes Replace the PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 10 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE Se...

Страница 1002: ...z Has FREEZE FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Di...

Страница 1003: ...connection such as damaged pulled out pins corrosion z Are there any malfunction Yes Repair or replace suspected part then go to Step 8 No Go to the next step 5 INSPECT TP SIGNAL CIRCUIT FOR OPEN CIR...

Страница 1004: ...o the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P0230 FP primary circuit DETECTION CONDITION z The PCM monitors the fuel pump circuit output from the PCM The tes...

Страница 1005: ...2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to available Se...

Страница 1006: ...then go to Step 10 No Go to the next step 6 INSPECT FUEL PUMP RELAY POWER SUPPLY CIRCUIT FOR OPEN CIRCUIT z Turn the ignition switch to the ON position Engine off z Measure voltage between fuel pump r...

Страница 1007: ...ent Yes Replace the PCM then go to the next step No Go to the next step 11 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTCs present...

Страница 1008: ...ep 2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to available...

Страница 1009: ...o Step 9 No Go to the next step 6 INSPECT FUEL PUMP RELAY POWER SUPPLY CIRCUIT FOR OPEN CIRCUIT z Turn the ignition switch to the ON position Engine off z Measure voltage between fuel pump relay conne...

Страница 1010: ...s voltage on the fuel pump monitor circuit while the fuel pump is commanded OFF The fuel pump monitor circuit is wired to a pull up voltage inside the PCM The fuel pump monitor circuit goes high if wi...

Страница 1011: ...ep 2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to available...

Страница 1012: ...lace suspected part then go to Step 10 No Go to the next step 6 INSPECT FUEL PUMP MONITOR CIRCUIT FOR SHORT TO POWER SUPPLY z Turn the ignition switch to the ON position Engine off z Measure voltage b...

Страница 1013: ...OER SELF TEST MZI 3 7 z Is same DTC present Yes Replace the PCM then go to the next step No Go to the next step 11 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR P...

Страница 1014: ...rmal Then go to the next step No Clear DTCs and refer to DIAGNOSTIC INDEX if customer had any drive ability concerns See QUICK DIAGNOSTIC CHART MZI 3 7 4 VERIFY TROUBLESHOOTING OF DTC P0297 HAS BEEN C...

Страница 1015: ...es that a misfire which can damage the catalytic converter or affect emission performance has occurred POSSIBLE CAUSE z CMP sensor malfunction z CKP sensor malfunction z Ignition coil malfunction z Ig...

Страница 1016: ...CURRENT INPUT SIGNAL STATUS KEY TO ON IDLE z Access APP1 APP2 APP3 ECT IAT MAF RPM TP_REL and VSS PIDs using the M MDS See PCM INSPECTION MZI 3 7 z Is there any signal that is far out of specificatio...

Страница 1017: ...ioning part according to the spark test results then go to Step 18 9 INSPECT MAF PID z Start the engine z Access the MAF PID using the M MDS z Verify that the MAF PID changes quickly according to the...

Страница 1018: ...the following z Foreign material or staining inside the fuel filter Perform the following actions as a result z If foreign material or staining is found inside the fuel filter low pressure side clean...

Страница 1019: ...to the next step 17 INSPECT SEALING OF ENGINE COOLANT PASSAGE WARNING z Never remove the cooling system cap or loosen the radiator drain plug while the engine is running or when the engine and radiat...

Страница 1020: ...the M MDS z Perform the KOER SELF TEST using the M MDS See KOEO KOER SELF TEST MZI 3 7 z Is the PENDING CODE for this DTC present Yes Replace the PCM then go to the next step See PCM REMOVAL INSTALLA...

Страница 1021: ...malfunction z Air suction in intake air system between dynamic chamber and cylinder head z Inadequate engine compression due to engine internal malfunction z Related connector or terminal malfunction...

Страница 1022: ...z Check the spark plug condition Cracks Excess wear Gap Wet z Is any problem found on the spark plug Yes z If the spark plug is wet fuel flooding is suspected Go to Step 9 z If the spark plug has a c...

Страница 1023: ...e the suspected part then go to Step 13 No Go to the next step 11 INSPECT SEALING OF ENGINE COOLANT PASSAGE WARNING z Never remove the cooling system cap or loosen the radiator drain plug while the en...

Страница 1024: ...e ignition switch to the ON position Engine off z Clear the DTC from the PCM memory using the M MDS z Start the engine and run it at idle z Retrieve DTCs using the M MDS z Is the PENDING CODE for this...

Страница 1025: ...No Go to the next step 3 VERIFY RELATED PENDING CODE OR STORED DTCs z Turn the ignition switch off then to the ON position Engine off z Verify related pending code or stored DTCs z Are other DTCs pres...

Страница 1026: ...per assembly Then go to the next step No Go to the next step 6 VERIFY TROUBLESHOOTING OF DTC P0315 HAS BEEN COMPLETED z Verify that all disconnected connectors are reconnected z Turn the ignition swit...

Страница 1027: ...ndicates that 2 successive erratic PIP pulses occurred POSSIBLE CAUSE z Loose wires connectors z Arcing secondary ignition components coil wires or plugs z On board transmitter 2 way radio STEP INSPEC...

Страница 1028: ...o to the next step 4 INSPECT CKP SENSOR SIGNAL SENT TO PCM z Disable the inertia switch z Turn the ignition switch to the ON position Engine off z Access the PCM and monitor the RPM PID z Crank the en...

Страница 1029: ...INSPECT CKP WIRING HARNESS SHIELD CIRCUIT FOR SHORT TO GROUND z Measure the resistance between CKP_SHLD assembly connector wiring harness side and ground z Is the resistance less than 5 ohms NOTE z T...

Страница 1030: ...negative CKP sensor connector B on the wiring harness side and battery negative z Are the resistances more than 10 kilohms Yes Go to the next step No Repair or replace suspected part Then go to Step...

Страница 1031: ...he KS detects vibrations upon increase and decrease in engine RPM The KS generates a voltage based on this vibration A DTC is set if the voltage goes outside a calibrated level POSSIBLE CAUSE z Open c...

Страница 1032: ...step 2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair information availability Yes Perform repair or diagnosis according to the available Servi...

Страница 1033: ...cted part then go to Step 9 No Go to the next step 5 INSPECT KS RH CIRCUIT FOR SHORT TO GROUND z Turn the ignition switch to the ON position Engine off z Inspect for continuity between the following t...

Страница 1034: ...t step 9 VERIFY TROUBLESHOOTING OF DTC P0325 HAS BEEN COMPLETED z Verify that all disconnected connectors reconnected z Clear the DTC from the PCM memory using the M MDS z Perform the KOEO or KOER sel...

Страница 1035: ...rminal A and PCM terminal 2Q z Short to ground circuit between KS terminal A and PCM terminal 2Q z Open circuit wiring harness between KS terminal B and PCM terminal 2M z Short to power supply in wiri...

Страница 1036: ...t for poor connection such as damaged pulled out pins corrosion z Are there any malfunction Yes Repair or replace suspected part then go to Step 9 No Go to the next step 4 INSPECT KS LH SIGNAL CIRCUIT...

Страница 1037: ...air or replace suspected part then go to Step 9 8 INSPECT THE KS LH z Inspect the KS LH See KNOCK SENSOR KS INSPECTION MZI 3 7 z Is there malfunction Yes Replace the KS then go to the next step See KN...

Страница 1038: ...ignal from the CMP sensor RH POSSIBLE CAUSE z Connector or terminal malfunction z CMP sensor RH malfunction z Short to ground circuit between CMP sensor RH terminal A and PCM terminal 2X z Short to po...

Страница 1039: ...E FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE...

Страница 1040: ...e radio frequency interference and CKP concerns should be considered Yes Go to the next step No Perform the INTERMITTENT CONCERN TROUBLESHOOTING Then go to Step 11 4 CHECK THE GENERATOR FOR EXCESSIVE...

Страница 1041: ...ss side and body ground z Is the voltage B Yes Repair or replace suspected part then go to Step 11 No Go to the next step 7 INSPECT CMP SENSOR RH SIGNAL CIRCUIT FOR SHORT TO GROUND z Turn the ignition...

Страница 1042: ...OUBLESHOOTING OF DTC P0340 COMPLETED z Verify that all disconnected connectors reconnected z Turn ignition switch to the ON position Engine off z Clear the DTC from the PCM memory using the M MDS z St...

Страница 1043: ...or RH terminal A and PCM terminal 2X z Short to power supply between CMP sensor RH terminal A and PCM terminal 2X z Open circuit between CMP sensor RH terminal A and PCM terminal 2X z Open circuit bet...

Страница 1044: ...E FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE...

Страница 1045: ...e radio frequency interference and CKP concerns should be considered Yes Go to the next step No Perform the INTERMITTENT CONCERN TROUBLESHOOTING Then go to Step 11 4 CHECK THE GENERATOR FOR EXCESSIVE...

Страница 1046: ...ss side and body ground z Is the voltage B Yes Repair or replace suspected part then go to Step 11 No Go to the next step 7 INSPECT CMP SENSOR RH SIGNAL CIRCUIT FOR SHORT TO GROUND z Turn the ignition...

Страница 1047: ...ERIFY TROUBLESHOOTING OF DTC P0344 COMPLETED z Verify that all disconnected connectors reconnected z Turn ignition switch to the ON position Engine off z Clear the DTC from the PCM memory using the M...

Страница 1048: ...terminal 2AB z Short to power supply between CMP sensor LH terminal A and PCM terminal 2AB z Open circuit between CMP sensor LH terminal A and PCM terminal 2AB z Open circuit between CMP sensor LH te...

Страница 1049: ...E FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE...

Страница 1050: ...e radio frequency interference and CKP concerns should be considered Yes Go to the next step No Perform the INTERMITTENT CONCERN TROUBLESHOOTING Then go to Step 11 4 CHECK THE GENERATOR FOR EXCESSIVE...

Страница 1051: ...ss side and body ground z Is the voltage B Yes Repair or replace suspected part then go to Step 11 No Go to the next step 7 INSPECT CMP SENSOR LH SIGNAL CIRCUIT FOR SHORT TO GROUND z Turn the ignition...

Страница 1052: ...TROUBLESHOOTING OF DTC P0345 COMPLETED z Verify that all disconnected connectors reconnected z Turn ignition switch to the ON position Engine off z Clear the DTC from the PCM memory using the M MDS z...

Страница 1053: ...or LH terminal A and PCM terminal 2AB z Short to power supply between CMP sensor LH terminal A and PCM terminal 2AB z Open circuit between CMP sensor LH terminal A and PCM terminal 2AB z Open circuit...

Страница 1054: ...E FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE...

Страница 1055: ...e radio frequency interference and CKP concerns should be considered Yes Go to the next step No Perform the INTERMITTENT CONCERN TROUBLESHOOTING Then go to Step 11 4 CHECK THE GENERATOR FOR EXCESSIVE...

Страница 1056: ...ss side and body ground z Is the voltage B Yes Repair or replace suspected part then go to Step 11 No Go to the next step 7 INSPECT CMP SENSOR LH SIGNAL CIRCUIT FOR SHORT TO GROUND z Turn the ignition...

Страница 1057: ...e next step 11 VERIFY TROUBLESHOOTING OF DTC P0349 COMPLETED z Verify that all disconnected connectors reconnected z Turn ignition switch to the ON position Engine off z Clear the DTC from the PCM mem...

Страница 1058: ...oil No 1 terminal C and PCM terminal 2A z Short to power supply between ignition coil No 2 terminal C and PCM terminal 2F z Short to power supply between ignition coil No 3 terminal C and PCM terminal...

Страница 1059: ...0356 MZI 3 7 DIAGNOSTIC PROCEDURE STEP INSPECTION ACTION 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 37 AM Pag...

Страница 1060: ...cted part then go to Step 10 No Go to the next step 4 INSPECT IGNITION COIL POWER SUPPLY CIRCUIT FOR OPEN CIRCUIT z Disconnect the ignition coil connector z Turn the ignition switch to the ON position...

Страница 1061: ...Ignition coil No 1 terminal C wiring harness side and PCM terminal 2A wiring harness side Ignition coil No 2 terminal C wiring harness side and PCM terminal 2F wiring harness side Ignition coil No 3...

Страница 1062: ...11 VERIFY AFTER REPAIR PROCEDURE z Perform AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTCs present Yes Go to the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshoo...

Страница 1063: ...he next step No Record FREEZE FRAME DATA on the repair order then go to the next step 2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair informat...

Страница 1064: ...TC from the PCM memory using the M MDS z Start the engine and run it at idle z Retrieve DTCs using the M MDS z Is the PENDING CODE for this DTC present Yes Replace the PCM then go to the next step See...

Страница 1065: ...recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step 2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on...

Страница 1066: ...on or valve visually evident Yes Repair or install a new component if necessary Go to Step 13 No Go to the next step 7 INSPECT FOR SMALL LEAKS AT FUEL FILLER CAP z Turn the ignition switch to the ON p...

Страница 1067: ...a leak detected Yes Repair or replace the component if necessary Go to Step 13 No Discontinue pressurizing the system Go to the next step 11 INSPECT FOR SMALL LEAK FROM EVAP RETURN TUBE TO CHARCOAL C...

Страница 1068: ...est results normal Yes Go to the next step No Leakage still exists Locate leak point and repair Repeat this step 14 VERIFY TROUBLESHOOTING OF DTC P0442 P0456 HAS BEEN COMPLETED z Verify that all disco...

Страница 1069: ...lenoid valve terminal A z Short to power supply between purge solenoid valve terminal B and PCM terminal 1 BC z Open circuit between purge solenoid valve terminal B and PCM terminal 1 BC z PCM malfunc...

Страница 1070: ...Step 10 No Go to the next step 4 INSPECT POWER SUPPLY CIRCUIT FOR OPEN CIRCUIT z Turn the ignition switch to the ON position Engine off z Measure voltage between purge solenoid valve terminal A and b...

Страница 1071: ...p No Repair or replace suspected part then go to the Step 10 9 INSPECT PURGE SOLENOID VALVE z Inspect the purge solenoid valve See PURGE SOLENOID VALVE INSPECTION MZI 3 7 z Is there any malfunction Ye...

Страница 1072: ...mum or maximum allowable calibrated parameters for a specified canister vent duty cycle by PCM command POSSIBLE CAUSE z CV solenoid valve malfunction z Connector or terminal malfunction z Short to gro...

Страница 1073: ...TED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair information availability z Is any related Service Bulletins Yes Perform repair or diagnosis according to th...

Страница 1074: ...HORT TO POWER SUPPLY z Turn the ignition switch to the ON position Engine off z Measure the voltage between CV solenoid valve control terminal B and body ground z Is voltage B Yes Repair or replace su...

Страница 1075: ...OID VALVE AIR FILTER COMPONENT REMOVAL INSTALLATION MZI 3 7 then go to Step 10 No Go to the next step 10 VERIFY TROUBLESHOOTING OF DTC P0446 COMPLETED z Make sure to reconnect all disconnected connect...

Страница 1076: ...rminal malfunction z PCM malfunction STEP INSPECTION ACTION 1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED z Has the FREEZE FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA o...

Страница 1077: ...No Go to the next step 6 INSPECT THE FUEL TANK PRESSURE z Inspect the MAF sensor See FUEL TANK PRESSURE SENSOR INSPECTION MZI 3 7 z Is there malfunction Yes Replace evaporative hose component then go...

Страница 1078: ...Go to the applicable DTC inspection See DTC TABLE MZI 3 7 No DTC troubleshooting completed DTC P0452 Fuel tank pressure sensor low input DETECTION CONDITION z The PCM monitors the evaporative emission...

Страница 1079: ...EZE FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANC...

Страница 1080: ...ND z Turn the ignition switch off z Inspect for continuity between fuel tank pressure sensor terminal A wiring harness side and body ground z Is there continuity Yes Repair or replace suspected part t...

Страница 1081: ...nspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P0453 Fuel tank pressure sensor high input DETECTION CONDITION z The PCM monitors the evaporative emission EVAP control system fuel tan...

Страница 1082: ...EZE FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANC...

Страница 1083: ...z Turn the ignition switch to the ON position Engine off z Measure the voltage between the following terminals Fuel tank pressure sensor terminal A wiring harness side and body ground Fuel tank press...

Страница 1084: ...e more than 10 kilohms Yes Go to the next step No Repair or replace suspected part then go to Step 9 8 INSPECT FUEL TANK PRESSURE SENSOR z Inspect the fuel tank pressure sensor See FUEL TANK PRESSURE...

Страница 1085: ...or malfunction STEP INSPECTION ACTION 1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED z Has FREEZE FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go...

Страница 1086: ...TABLE MZI 3 7 No Troubleshooting completed DTC P0455 Evaporative emission system leak detected gross leak no flow DETECTION CONDITION z P0455 indicates that a substantial leak or blockage has been det...

Страница 1087: ...E OR STORED DTCs z Turn the ignition switch off then to the ON position Engine off z Verify related pending code or stored DTCs z Are other DTCs present Yes Go to the appropriate DTC troubleshooting S...

Страница 1088: ...sure stay above 1 99 kPa PID FTP_H2O displays 8 Yes Go to the next step No Verify that the fuel filler cap is installed correctly Repair or install a new components if necessary Go to Step 8 6 INSPECT...

Страница 1089: ...xt step No Leakage still exists Locate leak point and repair Repeat this step 9 VERIFY TROUBLESHOOTING OF DTC P0455 HAS BEEN COMPLETED z Verify that all disconnected connectors are reconnected z Turn...

Страница 1090: ...MATION AVAILABILITY z Verify related Service Bulletins and or on line repair information availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to the avai...

Страница 1091: ...TC from the PCM memory using the M MDS z Start the engine and run it at idle z Retrieve DTCs using the M MDS z Is the PENDING CODE for this DTC present Yes Replace the PCM then go to the next step See...

Страница 1092: ...ility z Is any related Service Bulletins available Yes Perform repair or diagnosis according to the available Service Bulletins If the vehicle is not repaired go to the next step No Go to the next ste...

Страница 1093: ...ZI 3 7 No Troubleshooting completed DTC P0461 Fuel gauge sender unit range performance problem DETECTION CONDITION z The PCM monitors the fuel level input communications network message for a concern...

Страница 1094: ...other DTCs present Yes Go to the appropriate DTC inspection See DTC TABLE INSTRUMENT CLUSTER No Go to the next step 5 VERIFY TROUBLESHOOTING OF DTC P0461 HAS BEEN COMPLETED z Verify that all disconne...

Страница 1095: ...ir order then go to the next step 2 VERIFY REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins availability z Is any related Service Bulletins available Yes Perform repair or diagnosis...

Страница 1096: ...EDURE MZI 3 7 z Are any DTCs present Yes Go to the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P0463 Fuel gauge sender unit circuit high input DETECTION CONDITION...

Страница 1097: ...TORED DTC IN INSTRUMENT CLUSTER z Turn the ignition switch off then to the ON position Engine off z Verify stored DTCs in instrument cluster z Is other DTCs present Yes Go to the appropriate DTC inspe...

Страница 1098: ...2 terminal B and PCM terminal 1AM Short to power supply between fan control module No 2 terminal B and PCM terminal 1AM Short to ground circuit between fan control module No 2 terminal B and PCM termi...

Страница 1099: ...n relay terminal E Open circuit between fan control module terminal 1A and body ground 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday Nov...

Страница 1100: ...next step No Go to the next step 3 INSPECT FAN CONTROL MODULE CONNECTOR FOR POOR CONNECTION z Turn the ignition switch off z Disconnect fan control module connector z Inspect for poor connection such...

Страница 1101: ...ng harness side and body ground Fan control module No 2 terminal C wiring harness side and body ground Single fan control module Fan control module terminal 1A wiring harness side and body ground z Ar...

Страница 1102: ...minal B wiring harness side and body ground Single fan control module Fan control module terminal 1B wiring harness side and body ground z Are there continuity Yes Repair or replace suspected part the...

Страница 1103: ...ext step 10 VERIFY TROUBLESHOOTING OF DTC P0480 HAS BEEN COMPLETED z Verify that all disconnected connectors reconnected z Clear the DTC from the PCM memory using the M MDS z Perform the KOEO or KOER...

Страница 1104: ...ION ACTION 1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED z Has FREEZE FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step 2 VERIFY...

Страница 1105: ...ression See COMPRESSION INSPECTION MZI 3 7 z Is the engine compression normal Yes Go to the next step No Overhaul the engine then go to the next step 8 INSPECT FOR RESTRICTION IN EXHAUST SYSTEM AND TW...

Страница 1106: ...oncern z Intake air restriction z Exhaust restriction z Sludged throttle body z Vacuum leakage z Throttle body malfunction z PCM malfunction STEP INSPECTION ACTION 1 VERIFY FREEZE FRAME DATA HAS BEEN...

Страница 1107: ...g part then go to Step 7 No Go to the next step 6 INSPECT THROTTLE BODY PASSAGE z Is the throttle body clogged Yes Clean or replace the throttle body passage then go to the next step No Go to the next...

Страница 1108: ...he repair order then go to the next step 2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair information availability z Is any related Service Bul...

Страница 1109: ...Is PENDING CODE for this DTC present Yes Replace the PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 8 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR...

Страница 1110: ...STORED DTCs z Turn the ignition switch off then to the ON position Engine off z Verify related pending code or stored DTCs z Is other DTCs present Yes Go to the appropriate DTC troubleshooting See DT...

Страница 1111: ...ng the M MDS z Perform the KOEO and KOER self test See KOEO KOER SELF TEST MZI 3 7 z Retrieve DTCs using the M MDS z Is the PENDING CODE for this DTC present Yes Replace the PCM then go to the next st...

Страница 1112: ...terminal B and PCM terminal 2BL z Short to power circuit between PCV valve heater fitting terminal B and PCM terminal 2AU z Open circuit between PCV valve heater control terminal B and PCM terminal 2...

Страница 1113: ...2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 39 AM Page 249 2005 Mitchell Repair Information Company LLC...

Страница 1114: ...V valve heater control and PCV valve heater fitting connector z Inspect for poor connection such as damaged pulled out pins corrosion z Are there any malfunction Yes Repair or replace suspected part t...

Страница 1115: ...replace suspected part then go to Step 10 No Go to the next step 7 INSPECT PCM CONNECTOR FOR POOR CONNECTION z Turn the ignition switch off z Disconnect PCM connector z Inspect for poor connection su...

Страница 1116: ...Clear the DTC from the PCM memory using the M MDS z Perform the KOEO or KOER self test using the M MDS See KOEO KOER SELF TEST MZI 3 7 z Is the PENDING CODE for the DTC present Yes Replace the PCM th...

Страница 1117: ...1AT z Short to power supply between cruise control switch terminal C and PCM terminal 1 AP z Short to ground circuit between cruise control switch terminal B and PCM terminal 1AT z Short to ground ci...

Страница 1118: ...TED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair information availability z Is any related Service Bulletins Yes Perform repair or diagnosis according to th...

Страница 1119: ...spected part then go to Step 9 No Go to the next step 5 INSPECT CRUISE CONTROL SWITCH CIRCUIT FOR SHORT TO GROUND z Turn the ignition switch off z Inspect for continuity between the following terminal...

Страница 1120: ...TING OF DTC P0579 HAS BEEN COMPLETED z Verify that all disconnected connectors are reconnected z Turn the ignition switch to the ON position Engine off z Clear the DTC from the PCM memory using the M...

Страница 1121: ...pen circuit between cruise control switch terminal C and PCM terminal 1AP z Short to power supply between cruise control switch terminal B and PCM terminal 1 AT z Short to power supply between cruise...

Страница 1122: ...itch connector z Inspect for poor connection such as damaged pulled out pins corrosion z Are there any malfunction Yes Repair or replace suspected part then go to Step 8 No Go to the next step 4 IINSP...

Страница 1123: ...ep 8 VERIFY TROUBLESHOOTING OF DTC P0581 HAS BEEN COMPLETED z Verify that all disconnected connectors are reconnected z Turn the ignition switch to the ON position Engine off z Clear the DTC from the...

Страница 1124: ...Perform repair or diagnosis according to the available Service Bulletins z If the vehicle is not repaired go to the next step No Go to the next step 3 INSPECT FOR CORRECT PCM OPERATION z Disconnect al...

Страница 1125: ...icle ID block POSSIBLE CAUSE z Vehicle ID data corrupted by the M MDS during vehicle ID reprogramming STEP INSPECTION ACTION 1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED z Has FREEZE FRAME DATA been r...

Страница 1126: ...AIR PROCEDURE z Perform the After Repair Procedure See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTCs present Yes Go to the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed...

Страница 1127: ...RDED z Has FREEZE FRAME DATA been Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagno...

Страница 1128: ...rosion z Is there any malfunction Yes Repair or replace suspected part then go to Step 7 No Go to the next step 5 INSPECT MONITOR CIRCUIT FOR OPEN CIRCUIT z Turn the ignition switch off z Disconnect t...

Страница 1129: ...L INSTALLATION MZI 3 7 No Go to the next step 8 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PRECAUTION See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTCs present Yes Go to the applicable D...

Страница 1130: ...from the PCM memory using the M MDS z Perform the KOEO and KOER self test See KOEO KOER SELF TEST MZI 3 7 z Retrieve DTCs using the M MDS z Is the PENDING CODE for this DTC present Yes Replace the PCM...

Страница 1131: ...ected connectors are reconnected z Turn the ignition switch to the ON position Engine off z Clear the DTC from the PCM memory using the M MDS z Perform the KOEO and KOER self test See KOEO KOER SELF T...

Страница 1132: ...VERIFY TROUBLESHOOTING OF P0606 HAS BEEN COMPLETED z Verify that all disconnected connectors are reconnected z Turn the ignition switch to the ON position Engine off z Clear the DTC from the PCM memo...

Страница 1133: ...e is not repaired go to the next step No Perform PCM reprograming using the M MDS then go to next step 3 VERIFY TROUBLESHOOTING OF DTC P0607 HAS BEEN COMPLETED z Verify that all disconnected connector...

Страница 1134: ...t step 2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair information availability z Is any related Service Bulletins available Yes Perform repai...

Страница 1135: ...CM memory using the M MDS z Perform the KOEO and KOER self test See KOEO KOER SELF TEST MZI 3 7 z Retrieve DTCs using the M MDS z Is the PENDING CODE for this DTC present Yes Replace the PCM then go t...

Страница 1136: ...DTC troubleshooting See DTC TABLE MZI 3 7 No Go to the next step 4 INSPECT FOR REFERENCE VOLTAGE CONCERNS z Inspect the PCM wiring harness for damage z Verify the correct operation of the sensors usin...

Страница 1137: ...o the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P0610 Control module vehicle options error DETECTION CONDITION z Indicates a PCM vehicle options error POSSIBLE C...

Страница 1138: ...ent Yes Replace the PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 4 VERIFY AFTER REPAIR PROCEDURE z Perform the After Repair Procedure See AFTER REPAIR PROCE...

Страница 1139: ...oting See DTC TABLE MZI 3 7 No Go to the next step 4 INSPECT FOR CORRECT PCM OPERATION z Disconnect all the PCM connectors z Visually inspect for Pushed out pins Corrosion z Connect all the PCM connec...

Страница 1140: ...other DTCs which are causing the FMEM Diagnose other DTCs first STEP INSPECTION ACTION 1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED z Has FREEZE FRAME DATA been recorded Yes Go to the next step No Re...

Страница 1141: ...ll disconnected connectors are reconnected z Turn the ignition switch to the ON position Engine off z Clear the DTC from the PCM memory using the M MDS z Perform the KOEO and KOER self test z Retrieve...

Страница 1142: ...line repair information availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to the available Service Bulletins z If the vehicle is not repaired go to th...

Страница 1143: ...OOTING OF DTC P061C HAS BEEN COMPLETED z Verify that all disconnected connectors are reconnected z Turn the ignition switch to the ON position Engine off z Clear the DTC from the PCM memory using the...

Страница 1144: ...t between generator terminal LI and PCM terminal 2AG z Open circuit between generator terminal B and battery positive terminal z Short to ground between generator terminal LI and PCM terminal 2AG z Sh...

Страница 1145: ...A HAS BEEN RECORDED z Has FREEZE FRAME DATA been Yes Go to the next step No Record FREEZE FRAME DATA on the repair 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Maz...

Страница 1146: ...o Step 12 No Go to the next step 5 INSPECT GENERATOR CIRCUIT FOR SHORT TO POWER SUPPLY z Turn the ignition switch to the ON position Engine off z Measure voltage between generator terminal LI wiring h...

Страница 1147: ...Go to the next step No Repair or replace suspected part then go to Step 12 11 INSPECT GENERATOR z Inspect the generator See GENERATOR INSPECTION MZI 3 7 z Is there any malfunction Yes Replace the gene...

Страница 1148: ...ates the input is lower than the load should be in normal operation The load input could be low when no generator output exists POSSIBLE CAUSE z Drive belt damaged z Generator malfunction z Short to g...

Страница 1149: ...A HAS BEEN RECORDED z Has FREEZE FRAME DATA been Yes Go to the next step No Record FREEZE FRAME DATA on the repair 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Maz...

Страница 1150: ...xt step 5 INSPECT GENERATOR CIRCUIT FOR SHORT TO GROUND z Inspect for continuity between the following terminal Generator terminal RC wiring harness side and body ground Generator terminal LI wiring h...

Страница 1151: ...M MDS z Perform the KOEO or KOER self test using the M MDS See KOEO KOER SELF TEST MZI 3 7 z Is the PENDING CODE for the DTC present Yes Replace the PCM then go to the next step See PCM REMOVAL INSTA...

Страница 1152: ...power supply between generator terminal RC and PCM terminal 2S z Short to power supply between generator terminal LI and PCM terminal 2AG z Connector or terminal malfunction 2008 Mazda CX 9 Grand Tou...

Страница 1153: ...o the next step 4 INSPECT GENERATOR CIRCUIT FOR SHORT TO POWER SUPPLY z Turn the ignition switch to the ON position Engine off z Measure the voltage between the following terminals Generator terminal...

Страница 1154: ...tep 9 VERIFY TROUBLESHOOTING OF DTC P0626 HAS BEEN COMPLETED z Verify that all disconnected connectors reconnected z Clear the DTC from the PCM memory using the M MDS z Perform the KOEO or KOER self t...

Страница 1155: ...minal 1U z Fuel tank pressure sensor malfunction z Connector or terminal malfunction STEP INSPECTION ACTION VERIFY FREEZE FRAME DATA Yes Go to the next step 2008 Mazda CX 9 Grand Touring 2008 ENGINE P...

Страница 1156: ...lfunction Yes Repair or replace suspected part then go to Step 7 No Go to the next step 4 INSPECT PCM CONNECTOR FOR POOR CONNECTION z Turn the ignition switch off z Disconnect the PCM connector z Insp...

Страница 1157: ...e PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 8 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are...

Страница 1158: ...E FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE...

Страница 1159: ...on such as damaged pulled out pins corrosion z Are there any malfunction Yes Repair or replace suspected part then go to Step 7 No Go to the next step 5 INSPECT FUEL TANK PRESSURE SENSOR CIRCUIT FOR S...

Страница 1160: ...y control circuit output from the PCM The test fails when the PCM grounds the A C relay control circuit excessive current draw is detected on the A C relay control circuit or with the A C relay contro...

Страница 1161: ...TIC PROCEDURE 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 40 AM Page 297 2005 Mitchell Repair Information Compa...

Страница 1162: ...o ACCS input to PCM is requesting A C Inspect A C system operation then go to Step 12 See DIAGNOSTIC TROUBLE CODE NUMBER INSPECTION See TROUBLESHOOTING INDEX 4 INSPECT A C RELAY CONNECTOR FOR POOR CON...

Страница 1163: ...r connection such as damaged pulled out pins corrosion z Is there any malfunction Yes Repair or replace suspected part then go to Step 12 No Go to the next step 9 INSPECT A C RELAY CONTROL CIRCUIT FOR...

Страница 1164: ...See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 13 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTCs present Yes Go to th...

Страница 1165: ...2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 40 AM Page 301 2005 Mitchell Repair Information Company LLC...

Страница 1166: ...main relay No 1 terminal A wiring harness side and body ground z Is there continuity Yes Repair or replace suspected part then go to Step 5 No Go to the next step 4 INSPECT FOR CORRECT PCM OPERATION z...

Страница 1167: ...y sense circuit low DETECTION CONDITION z This DTC sets when the passive anti theft system PATS system indicates the key is in ON or START position and the ignition switch position run circuit indicat...

Страница 1168: ...0689 MZI 3 7 DIAGNOSTIC PROCEDURE 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 40 AM Page 304 2005 Mitchell Repa...

Страница 1169: ...r PATS DTCs been diagnosed Yes Go to the next step No See IMMOBILIZER SYSTEM COMPONENT REPLACEMENT KEY ADDITION AND CLEARING ADVANCED KEYLESS SYSTEM See IMMOBILIZER SYSTEM COMPONENT REPLACEMENT KEY AD...

Страница 1170: ...the PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 8 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z A...

Страница 1171: ...0690 MZI 3 7 DIAGNOSTIC PROCEDURE 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 40 AM Page 307 2005 Mitchell Repa...

Страница 1172: ...ITION AND CLEARING KEYLESS ENTRY SYSTEM z Have all other PATS DTCs been diagnosed Yes Go to the next step No See IMMOBILIZER SYSTEM COMPONENT REPLACEMENT KEY ADDITION AND CLEARING ADVANCED KEYLESS SYS...

Страница 1173: ...TION MZI 3 7 No Go to the next step 7 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTCs present Yes Go to the applicable DTC inspecti...

Страница 1174: ...DTCs received with P1000 NOTE z DTC P1000 indicates that all of the OBD II monitors have not yet been successfully tested to clear DTC P1000 Yes Repair other DTCs Go to the applicable DTC Troubleshoo...

Страница 1175: ...ded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step 2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line...

Страница 1176: ...Yes Replace the PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 6 VERIFY AFTER REPAIR PROCEDURE z Perform the After Repair Procedure See AFTER REPAIR PROCEDURE...

Страница 1177: ...t wiring harness between MAF sensor terminal C wiring harness side and PCM terminal 1AJ wiring harness side z Connector or terminal malfunction z MAF sensor malfunction STEP INSPECTION ACTION 2008 Maz...

Страница 1178: ...e M MDS z Is the voltage between 0 46 2 44 V Yes Perform the INTERMITTENT CONCERN TROUBLESHOOTING Then go to Step 10 No Go to the next step 5 INSPECT MAF SENSOR AND PCM CONNECTOR FOR POOR CONNECTION z...

Страница 1179: ...s the PENDING CODE for this DTC present Yes Go to the next step No The system is correctly Go to the next step 10 VERIFY TROUBLESHOOTING OF DTC P1101 HAS BEEN COMPLETED z Verify that all disconnected...

Страница 1180: ...ITY z Verify related Service Bulletins availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to available Service Bulletins z If vehicle is not repaired g...

Страница 1181: ...nitors the throttle angle and air flow If the air flow is determined to be less than expected the PCM adjusts the throttle angle to compensate The air flow reduction is typically the result of sludge...

Страница 1182: ...ctors are reconnected z Clear the DTC from the PCM memory using the M MDS z Perform the KOER self test z Retrieve DTCs using the M MDS z Is the PENDING CODE for this DTC present Yes Replace the thrott...

Страница 1183: ...INSPECTION ACTION 1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED z Has FREEZE FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step 2...

Страница 1184: ...rts or Start Stalls verify intermittent PATS faults Then go to the next step NOTE z PATS cannot stall the engine after 1 second of operation For intermittent Stalls while driving verify the M MDS test...

Страница 1185: ...gine overheat condition was sensed by the CHT sensor z P1299 indicates that an engine overheat condition was detected by the CHT sensor z Fail safe function was activated to cool the engine POSSIBLE C...

Страница 1186: ...it and slowly turn it counterclockwise to the first stop Step back while the pressure escapes z When you are sure all the pressure is gone press down on the cap using the cloth turn it and remove it...

Страница 1187: ...t step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 7 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTC present Yes Go...

Страница 1188: ...overheat the go to Step 7 5 INSPECT CHT SENSOR z Inspect the CHT sensor See CYLINDER HEAD TEMPERATURE CHT SENSOR INSPECTION MZI 3 7 z Is there any malfunction Yes Replace the CHT sensor then go to Ste...

Страница 1189: ...MZI 3 7 No Troubleshooting completed DTC P1289 CHT sensor circuit high input DETECTION CONDITION z Indicates a CHT sensor circuit open POSSIBLE CAUSE z Open circuit in wiring harness between CHT sens...

Страница 1190: ...p No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR INFORMATION AVAILABILITY Perform repair or diagnosis according to the available Service Bulletins 2008...

Страница 1191: ...oltage B Yes Repair or replace suspected part then go to Step 8 No Go to the next step 5 INSPECT PCM CONNECTOR FOR POOR CONNECTION z Disconnect the PCM connector z Inspect for poor connection such as...

Страница 1192: ...he PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 9 VERIFY AFTER REPAIR PROCEDURE z Perform AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are an...

Страница 1193: ...p No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR INFORMATION AVAILABILITY Perform repair or diagnosis according to the available Service Bulletins 2008...

Страница 1194: ...CT CHT SENSOR z Inspect the CHT sensor See CYLINDER HEAD TEMPERATURE CHT SENSOR INSPECTION MZI 3 7 z Is there any malfunction Yes Replace the CHT sensor then go to the next step No Go to the next step...

Страница 1195: ...tep 2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair information availability z Is any related Service Bulletins available Yes Perform repair o...

Страница 1196: ...on z Is there any malfunction Yes Repair or replace suspected part then go to Step 11 No Go to the next step 7 INSPECT CKP SENSOR z Inspect the CKP sensor See CRANKSHAFT POSITION CKP SENSOR INSPECTION...

Страница 1197: ...ry using the M MDS z Start the engine z Is the same DTC present Yes Replace the PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 12 VERIFY AFTER REPAIR PROCEDUR...

Страница 1198: ...ee QUICK DIAGNOSTIC CHART MZI 3 7 z If there is any malfunction repair or replace malfunctioning part then go to the next step No Replace the battery then go to the next step 4 VERIFY TROUBLESHOOTING...

Страница 1199: ...EEZE FRAME DATA HAS BEEN RECORDED z Has FREEZE FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step 2 VERIFY RELATED REPAIR INFORMA...

Страница 1200: ...SPECT WHETHER CV SOLENOID VALVE IS STUCK CLOSED z Open the purge solenoid valve using the EVMV PID z Does the pressure drop immediately Yes Go to the next step No Check to see if the CV solenoid valve...

Страница 1201: ...esent Yes Replace the PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 10 VERIFY AFTER REPAIR PROCEDURE z Perform AFTER REPAIR PROCEDURE z See AFTER REPAIR PROC...

Страница 1202: ...2BL z Open circuit between PCV valve heater fitting B and PCM terminal 2AU z Connector or terminal malfunction z PCV valve heater control malfunction z PCV valve heater fitting malfunction 2008 Mazda...

Страница 1203: ...2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 08 41 AM Page 339 2005 Mitchell Repair Information Company LLC...

Страница 1204: ...t PCV valve heater control and PCV valve heater fitting connector z Inspect for poor connection such as damaged pulled out pins corrosion z Are there any malfunction Yes Repair or replace suspected pa...

Страница 1205: ...V VALVE HEATER FITTING FOR OPEN CIRCUIT z Inspect for continuity between the following circuit PCV valve heater control terminal B wiring harness side and PCM terminal 2BL wiring harness side PCV valv...

Страница 1206: ...FY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTCs present Yes Go to the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshootin...

Страница 1207: ...being requested to turn on the A C Inspect the A C system See DIAGNOSTIC TROUBLE CODE NUMBER INSPECTION Then go to the next step No The ACCS PID indicates that the ACCS input to the PCM is low Go to...

Страница 1208: ...EPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair information availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according...

Страница 1209: ...is set and the test aborts POSSIBLE CAUSE z Noise on the vehicle speed input signal from radio frequency interference electro magnetic interference z External sources such as ignition wires the chargi...

Страница 1210: ...E for the DTC present Yes Replace the PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 5 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See...

Страница 1211: ...REEZE FRAME DATA HAS BEEN RECORDED Yes Go to the next step No Record FREEZE FRAME DATA on the repair 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Micros...

Страница 1212: ...OPEN CIRCUIT z Turn the ignition switch off z Disconnect battery cables z Disconnect PCM connector z Check continuity between battery positive terminal harness side and PCM terminal 1BB wiring harness...

Страница 1213: ...D REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair information availability z Is any related Service Bulletins available Yes Perform repair or diagnosis accordi...

Страница 1214: ...o the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P1639 Vehicle ID block corrupted that not programmed DETECTION CONDITION z This DTC indicates that the VID block...

Страница 1215: ...to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 4 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTC pres...

Страница 1216: ...INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair information availability z Is any related Service Bulletins available Yes Perform repair or diagnosis according to av...

Страница 1217: ...n such as damaged pulled out pins corrosion z Is there any malfunction Yes Repair or replace suspected part then go to Step 8 No Go to the next step 6 INSPECT PSP SWITCH CIRCUIT FOR OPEN CIRCUIT z Ins...

Страница 1218: ...e any DTCs present Yes Go to the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P1674 Control module software corrupted DETECTION CONDITION z Indicates that an error...

Страница 1219: ...C present Yes Replace the PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 4 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR...

Страница 1220: ...p No Record FREEZE FRAME DATA on the repair order then go to next step VERIFY RELATED REPAIR INFORMATION AVAILABILITY Yes Perform repair or diagnosis according to available Service Bulletins 2008 Mazd...

Страница 1221: ...s or blake taillight then go to Step 10 5 INSPECT THE CRUISE CONTROL OPERATION z Check for cruise control operation z Does the cruise control operate correctly Yes Go to next step No Repair or replace...

Страница 1222: ...Pushed out pins Corrosion z Connect all the PCM connectors and verify that they seat correctly z Retrieve DTCs using the M MDS z Is the PENDING CODE for this DTC present Yes Go to the next step No The...

Страница 1223: ...Connector or terminal malfunction z Open circuit wiring harness between throttle body terminal A and PCM terminal 2BO z Short to power supply in wiring harness between throttle body terminal A and PC...

Страница 1224: ...the next step 2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair information Yes Perform repair or diagnosis according to the available Service B...

Страница 1225: ...the next step 5 INSPECT PCM CONNECTOR FOR POOR CONNECTION z Turn the ignition switch off z Disconnect the PCM connector z Inspect for poor connection such as damaged pulled out pins corrosion z Is the...

Страница 1226: ...ted part then go to the next step No Go to the next step 9 VERIFY TROUBLESHOOTING OF DTC P2100 HAS BEEN COMPLETED z Verify that all disconnected connectors reconnected z Clear the DTC from the PCM mem...

Страница 1227: ...range performance DETECTION CONDITION z A PCM malfunction flag is set indicating the motor circuit is open and may require cycling the key POSSIBLE CAUSE z Throttel actuator circuit are cross wired 20...

Страница 1228: ...or stored DTCs z Is other DTCs present Yes Go to the appropriate DTC troubleshooting See DTC TABLE MZI 3 7 No Go to the next step 4 INSPECT THROTTLE BODY AND PCM CONNECTOR FOR POOR CONNECTION z Turn...

Страница 1229: ...to the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P2104 P2104 Throttle actuator control system forced idle DTC P2105 P2105 Throttle actuator control system forced...

Страница 1230: ...inspect the following for obvious signs of damage Throttle body PCM z Is a concern present Yes Isolate the concern and repair if necessary Then go to Step 6 No Go to the next step 5 INSPECT ACCELERAT...

Страница 1231: ...le actuator control module processor DETECTION CONDITION z The throttle actuator control area of the PCM failed the self test POSSIBLE CAUSE z Throttle body malfunction z Throttle actuator control cir...

Страница 1232: ...o the next step 2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY z Verify related Service Bulletins and or on line repair information Yes Perform repair or diagnosis according to the available Service...

Страница 1233: ...ctuator terminal B wiring harness side and body ground z Are there voltage B Yes Repair or replace suspected part then go to Step 8 No Go to the next step 5 INSPECT THROTTLE ACTUATOR CONTROL CIRCUITS...

Страница 1234: ...the engine z Clear DTC from PCM memory using M MDS z Perform the KOEO KOER Self Test See KOEO KOER SELF TEST MZI 3 7 z Is same DTC present Yes Replace the PCM then go to the next step See PCM REMOVAL...

Страница 1235: ...tle actuator control circuits are cross wired z Throttle actuator control circuits are shorted each other z PCM malfunction 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZ...

Страница 1236: ...floor and releasing Pedal fully released TP1 is 3 7 4 7 V Pedal fully released TP2 is 0 3 1 9 V Pedal fully depressed TP1 is 0 7 2 9 V Pedal fully depressed TP2 is 4 1 4 7 V z Are both PIDs within th...

Страница 1237: ...Ds z Wiggle shake and bend the wiring harness from the TP to the PCM z Are the voltages between 0 49 4 65 V Yes Go to the next step No Repair or replace suspected part then go to Step 9 7 INSPECT THRO...

Страница 1238: ...n go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 10 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTC...

Страница 1239: ...HAS BEEN RECORDED Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Ma...

Страница 1240: ...9 V Pedal fully depressed TP2 is 4 1 4 7 V z Are both PIDs within the specification Yes Go to the Step 5 No Go to the next step 4 INSPECT FOR OBSTRUCTION OF THROTTLE BODY z Turn the ignition switch of...

Страница 1241: ...Go to the next step No Repair or replace suspected part then go to Step 9 7 INSPECT THROTTLE ACTUATOR CONTROL MOTOR VISUALLY z Turn the ignition switch off z Inspect the throttle actuator control moto...

Страница 1242: ...DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P2121 APP sensor No 1 circuit range performance DTC P2126 APP sensor No 2 circuit range performance DTC P2131 APP sensor No 3 circ...

Страница 1243: ...minal 1 AG P2131 Open circuit wiring harness between APP sensor terminal B and PCM terminal 1 AC Short to ground circuit between APP sensor terminal B and PCM terminal 1 AC Short to power supply in wi...

Страница 1244: ...n recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR Perform repair or diagnosis according to the 2008 Mazda CX 9 Grand Tou...

Страница 1245: ...S z Access the PCM and monitor the APP1 APP2 and APP3 PIDs z Verify the following values of the PIDs when depressing the accelerator pedal fully to the floor APP1 0 48 1 79 V APP2 2 95 4 62 V APP3 2 4...

Страница 1246: ...side E and D or F 600 1 370 ohms E and C or G 720 1 660 ohms E and H 1 300 2 960 ohms E and B 1 250 2 860 ohms H and D or F 750 1 720 ohms H and C or G 660 1 520 ohms H and B 1 230 2 810 ohms B and D...

Страница 1247: ...ORT TO POWER SUPPLY z Turn the ignition switch to the ON position Engine off z Measure the voltage between the following terminals P2121 APP sensor terminal E and body ground P2126 APP sensor terminal...

Страница 1248: ...26 or P2131 HAS BEEN COMPLETED z Verify that all disconnected connectors reconnected z Clear the DTC from the PCM memory using the M MDS z Perform the KOEO or KOER self test using the M MDS See KOEO K...

Страница 1249: ...nge low POSSIBLE CAUSE z Short to ground circuit between APP sensor terminal F and PCM terminal 1BA z Short to ground circuit between APP sensor terminal D and PCM terminal 1Y z Short to ground circui...

Страница 1250: ...E FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE...

Страница 1251: ...ect for continuity between the following terminals APP sensor terminal F and body ground APP sensor terminal D and body ground APP sensor terminal G and body ground APP sensor terminal C and body grou...

Страница 1252: ...DTC TABLE MZI 3 7 No DTC troubleshooting completed DTC P2123 APP sensor No 1 circuit high input DETECTION CONDITION z APP sensor No 1 is out of self test range high POSSIBLE CAUSE z Open circuit wirin...

Страница 1253: ...nal C and PCM terminal 1 AH z Short to power supply in wiring harness between APP sensor terminal E and PCM terminal 1 AK z Connector or terminal malfunction z APP sensor malfunction 2008 Mazda CX 9 G...

Страница 1254: ...n such as damaged pulled out pins corrosion z Are there any malfunction Yes Repair or replace suspected part then go to Step 8 No Go to the next step 4 INSPECT APP SENSOR NO 1 z Inspect APP sensor No...

Страница 1255: ...een the following terminals wiring harness side APP sensor terminal F and body ground APP sensor terminal D and body ground APP sensor terminal G and body ground APP sensor terminal C and body ground...

Страница 1256: ...t range low POSSIBLE CAUSE z Short to ground circuit between APP sensor terminal F and PCM terminal 1BA z Short to ground circuit between APP sensor terminal D and PCM terminal 1Y z Short to ground ci...

Страница 1257: ...E FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE...

Страница 1258: ...ect for continuity between the following terminals APP sensor terminal F and body ground APP sensor terminal D and body ground APP sensor terminal G and body ground APP sensor terminal C and body grou...

Страница 1259: ...DTC TABLE MZI 3 7 No DTC troubleshooting completed DTC P2128 APP sensor No 2 circuit high input DETECTION CONDITION z APP sensor No 2 is out of self test range high POSSIBLE CAUSE z Open circuit wirin...

Страница 1260: ...inal C and PCM terminal 1AH z Short to power supply in wiring harness between APP sensor terminal H and PCM terminal 1 AG z Connector or terminal malfunction z APP sensor malfunction 2008 Mazda CX 9 G...

Страница 1261: ...such as damaged pulled out pins corrosion z Are there any malfunction Yes Repair or replace suspected part then go to Step 8 No Go to the next step 4 INSPECT APP SENSOR NO 2 z Inspect APP sensor No 2...

Страница 1262: ...een the following terminals wiring harness side APP sensor terminal F and body ground APP sensor terminal D and body ground APP sensor terminal G and body ground APP sensor terminal C and body ground...

Страница 1263: ...range low POSSIBLE CAUSE z Short to ground circuit between APP sensor terminal F and PCM terminal 1BA z Short to ground circuit between APP sensor terminal D and PCM terminal 1Y z Short to ground cir...

Страница 1264: ...E FRAME DATA been recorded Yes Go to the next step No Record FREEZE FRAME DATA on the repair order then go to the next step VERIFY RELATED REPAIR 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE...

Страница 1265: ...ect for continuity between the following terminals APP sensor terminal F and body ground APP sensor terminal D and body ground APP sensor terminal G and body ground APP sensor terminal C and body grou...

Страница 1266: ...DTC TABLE MZI 3 7 No DTC troubleshooting completed DTC P2133 APP sensor No 3 circuit high input DETECTION CONDITION z APP sensor No 3 is out of self test range high POSSIBLE CAUSE z Open circuit wirin...

Страница 1267: ...nal C and PCM terminal 1 AH z Short to power supply in wiring harness between APP sensor terminal B and PCM terminal 1 AC z Connector or terminal malfunction z APP sensor malfunction 2008 Mazda CX 9 G...

Страница 1268: ...such as damaged pulled out pins corrosion z Are there any malfunction Yes Repair or replace suspected part then go to Step 8 No Go to the next step 4 INSPECT APP SENSOR NO 3 z Inspect APP sensor No 3...

Страница 1269: ...een the following terminals wiring harness side APP sensor terminal F and body ground APP sensor terminal D and body ground APP sensor terminal G and body ground APP sensor terminal C and body ground...

Страница 1270: ...2 voltage correlation DETECTION CONDITION z The PCM flagged a concern indicating that TP sensor No 1 and TP sensor No 2 disagree by more than a calibrated limit POSSIBLE CAUSE z Short to power supply...

Страница 1271: ...TION ACTION VERIFY FREEZE FRAME DATA HAS BEEN RECORDED Yes Go to the next step 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE On Board Diagnostic MZI 3 7 Mazda CX 9 Microsoft Sunday November 15...

Страница 1272: ...terminal F and E 1 300 2 800 ohms Throttle body terminal C and D 1 000 2 400 ohms Throttle body terminal C and E 500 1 500 ohms Throttle body terminal D and E 700 2 100 ohms z Are all the resistances...

Страница 1273: ...e next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 7 VERIFY AFTER REPAIR PROCEDURE z Perform the AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTCs present Y...

Страница 1274: ...ing procedure See PCM CONFIGURATION MZI 3 7 Then go to the next step 3 VERIFY RELATED PENDING CODE OR STORED DTCs z Turn the ignition switch off then to the ON position Engine off z Verify the related...

Страница 1275: ...AIR SUCTION z Visually inspect for looseness cracks or damage to the hoses in the intake air system z Is there any malfunction Yes Repair or replace the malfunctioning part then go to Step 13 No Go to...

Страница 1276: ...UEL LEAKAGE z Visually inspect for fuel leakage in the fuel system z Is there fuel leakage Yes Repair or replace the malfunctioning part then go to the next step No Replace the fuel pump unit then go...

Страница 1277: ...of time POSSIBLE CAUSE z Front HO2S malfunction z Fuel injector malfunction z Insufficient fuel line pressure z Leakage exhaust gas z Air suction at intake air system malfunction z Leakage fuel z MAF...

Страница 1278: ...NT INPUT SIGNAL STATUS z Connect the M MDS to the DLC 2 z Verify the following PIDs See PCM INSPECTION MZI 3 7 APP1 APP2 APP3 ECT MAF TP_REL VSS z Are the PIDs normal Yes Go to the next step No Inspec...

Страница 1279: ...ace the HO2S then go to Step 11 No Go to the next step 9 INSPECT FUEL INJECTOR z Inspect the fuel injector for the right bank with DTC P2196 or the left bank with DTC P2198 See FUEL INJECTOR INSPECTIO...

Страница 1280: ...ep See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 12 VERIFY AFTER REPAIR PROCEDURE z Perform AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTC present Yes Go to the...

Страница 1281: ...7 No Go to the next step 4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME DATA z Is DTC P2270 or P2272 on the FREEZE FRAME DATA Yes Go to the next step No Go to the troubleshooting for the DTC on the FREEZE F...

Страница 1282: ...E z Perform AFTER REPAIR PROCEDURE See AFTER REPAIR PROCEDURE MZI 3 7 z Are any DTC present Yes Go to the applicable DTC inspection See DTC TABLE MZI 3 7 No Troubleshooting completed DTC P2271 P2271 R...

Страница 1283: ...eshooting for the DTC on the FREEZE FRAME DATA See DTC TABLE MZI 3 7 5 INSPECT REAR HO2S z For DTC P2271 Inspect the rear HO2S RH z For DTC P2273 Inspect the rear HO2S LH See REAR HEATED OXYGEN SENSOR...

Страница 1284: ...controls the engine off natural vacuum EONV leak check monitor is separate from the main processor within the PCM POSSIBLE CAUSE z Module communications network concerns z PCM calibration level z PCM...

Страница 1285: ...6 No Go to the next step 5 INSPECT FOR SELF TEST DTC P260F z Idle the engine 2 min z Perform the KOEO KOER self test z Is DTC P260F present Yes Go to the next step No Troubleshooting completed 6 INSP...

Страница 1286: ...using the M MDS See KOEO KOER SELF TEST MZI 3 7 z Is the PENDING CODE for the DTC present Yes Replace the PCM then go to the next step See PCM REMOVAL INSTALLATION MZI 3 7 No Go to the next step 9 VE...

Страница 1287: ...AZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Service Tools MZI 3 7 Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ENGINE Service Tools MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009...

Страница 1288: ...vice Tools 2 Of 2 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Service Tools MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 02 35 AM Page 2 2005 Mitchell Repair Inf...

Страница 1289: ...1 6 L 12 3 US qt 10 2 lmp qt Cooling system cap valve opening pressure 93 2 122 6 kPa 0 95 1 25 kgf cm2 13 5 17 8 psi Thermostat initial opening temperature 79 5 83 3 C 175 2 181 9 F Thermostat full o...

Страница 1290: ...voltage 13 0 15 0 V both engine and generator are hot Generator rotor resistance between slip rings 20 C 68 F 1 8 2 2 ohm Generator brush length Standard 22 5 mm 0 89 in Minimum 5 0 mm 0 20 in Generat...

Страница 1291: ...ter commutator Standard 0 5 mm 0 02 in Minimum 0 2 mm 0 008 in Starter brush length Standard 12 3 mm 0 48 in Minimum 5 5 mm 0 22 in Starter brush spring force Standard 15 0 20 4 N 1 53 2 08 kgf 3 38 4...

Страница 1292: ...08 ENGINE Symptom Troubleshooting MZI 3 7 Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ENGINE Symptom Troubleshooting MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 10 04 AM Page 1 2005 Mitc...

Страница 1293: ...ring Diagram 1 Of 3 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Symptom Troubleshooting MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 10 04 AM Page 2 2005 Mitchel...

Страница 1294: ...ring Diagram 2 Of 3 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Symptom Troubleshooting MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 10 04 AM Page 3 2005 Mitchel...

Страница 1295: ...unction check the malfunction indicator lamp MIL indication and diagnostic trouble code DTC then diagnose the malfunction according to the following flowchart 2008 Mazda CX 9 Grand Touring 2008 ENGINE...

Страница 1296: ...EX No TROUBLESHOOTING ITEM DESCRIPTION PAGE 1 Melting of main or other fuses NO 1 MELTING OF MAIN OR OTHER FUSES MZI 3 7 2 MIL illuminates The MIL is illuminated incorrectly See NO 2 MIL ILLUMINATES M...

Страница 1297: ...st idle after warm up The engine runs after the ignition switch is turned off See NO 9 FAST IDLE RUNS ON MZI 3 7 10 Low idle stalls during deceleration The engine stops unexpectedly at the beginning o...

Страница 1298: ...ns test See NO 15 EMISSION COMPLIANCE MZI 3 7 16 High oil consumption leakage The oil consumption is excessive See NO 16 HIGH OIL CONSUMPTION LEAKAGE MZI 3 7 17 Cooling system concerns Overheating The...

Страница 1299: ...E CONDITIONS MZI 3 7 26 Exhaust sulphur smell Rotten egg smell sulphur from exhaust See NO 26 EXHAUST SULPHUR SMELL MZI 3 7 27 Fuel refill concerns The fuel tank does not fill smoothly See NO 27 FUEL...

Страница 1300: ...hart 1 Of 4 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Symptom Troubleshooting MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 10 04 AM Page 9 2005 Mitchell Repair...

Страница 1301: ...art 2 Of 4 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Symptom Troubleshooting MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 10 04 AM Page 10 2005 Mitchell Repair...

Страница 1302: ...art 3 Of 4 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Symptom Troubleshooting MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 10 04 AM Page 11 2005 Mitchell Repair...

Страница 1303: ...HER FUSES MZI 3 7 TROUBLESHOOTING HINTS NO 1 MELTING OF MAIN OR OTHER FUSES 1 MELTING OF MAIN OR OTHER FUSES 2008 Mazda CX 9 Grand Touring 2008 ENGINE Symptom Troubleshooting MZI 3 7 Mazda CX 9 Micros...

Страница 1304: ...l module Cooling fan relay No 1 Dual fan control module Fan control module No 1 Dual fan control module z FAN2 fuse Cooling fan relay Single fan control module Fan control module Single fan control mo...

Страница 1305: ...UMP fuse z Fuel pump relay Fuel pump PCM z INJ fuse PCM Fuel injector No 1 Fuel injector No 2 Fuel injector No 3 Fuel injector No 4 Fuel injector No 5 Fuel injector No 6 FAN1 FAN 1 fuse z Fan relay Fa...

Страница 1306: ...valve RH z Oil control valve LH z Mass air flow intake air temperature sensor z Purge solenoid valve z Brake switch No 2 ENG BAR2 ENG BAR2 fuse z A C relay z PCV valve heater fitting z PCV valve heate...

Страница 1307: ...ster malfunction NOTE z If the MIL blinks at steady rate misfire condition could possibly exist STEP INSPECTION RESULTS ACTION 1 Connect the M MDS to the DLC 2 Turn the ignition switch to the ON posit...

Страница 1308: ...arter malfunction z Seized hydrolocked engine drive plate z Immobilizer system and or circuit malfunction z Immobilizer system operating properly Ignition key is not registered z Advanced keyless entr...

Страница 1309: ...C PCM B1342 U0073 U0155 Instrument cluster B1213 B1600 B1601 B1602 B1681 B2103 B2139 B2431 U0100 U0214 Keyless control module with advanced keyless entry system B1681 B2103 B1213 Yes Go to appropriate...

Страница 1310: ...onnectors z Between PCM terminal 1BG and instrument cluster terminal 1W z Between PCM terminal 1BL and instrument cluster terminal 1X Is there any malfunction Yes Repair or replace suspected wiring ha...

Страница 1311: ...n go to step 11 14 Inspect the following harnesses Between starter relay and Battery Between starter relay and Starter Are they normal Yes Go to the next step No Repair or replace as required Then go...

Страница 1312: ...nostic index to service any additional symptoms See SYMPTOM DIAGNOSTIC INDEX MZI 3 7 If malfunction remains inspect related Service Bulletins and or On line Repair Information and perform repair or di...

Страница 1313: ...ngs before servicing the fuel system z Fuel vapor is hazardous It can easily ignite causing serious injury and damage Always keep sparks and flames away from fuel z Fuel line spills and leakage are da...

Страница 1314: ...e ignition coil related wiring harness condition intermittent open or short circuit for all cylinders Are wiring harness conditions normal Yes Go to the next step No Repair the wiring harnesses 5 Insp...

Страница 1315: ...ff See FUEL LINE PRESSURE INSPECTION MZI 3 7 Yes Go to the next step No Inspect the fuel injector See FUEL INJECTOR INSPECTION MZI 3 7 If the fuel injector is normal replace the fuel pump unit See FUE...

Страница 1316: ...LS AFTER START AT IDLE DESCRIPTION z Engine stops unexpectedly z A C system operation is improper z Air leakage from intake air system parts z Purge solenoid valve malfunction z Improper operation of...

Страница 1317: ...ous Fuel can ignite and cause serious injuries or death and damage Fuel can also irritate skin and eyes To prevent this always complete BEFORE SERVICE PRECAUTION and AFTER SERVICE PRECAUTION described...

Страница 1318: ...control module with advanced keyless entry system Are any of the following DTCs displayed DTC PCM B1342 U0073 U0155 Instrument cluster B1213 B1600 B1601 B1602 B1681 B2103 2139 B2431 U0110 U0214 Keyle...

Страница 1319: ...nectors z Between PCM terminal 1BG and instrument cluster terminal 1W z Between PCM terminal 1BL and instrument cluster terminal 1X Is there any malfunction Yes Repair or replace the suspected wiring...

Страница 1320: ...minal F PCM terminal 1 AD APP sensor terminal G PCM terminal 1AG APP sensor terminal H 11 Connect the M MDS to the DLC 2 Access the TP1 TP2 PID Crank the engine with accelerator pedal released Are the...

Страница 1321: ...ne run smoothly at part throttle Yes Inspect electronic throttle control system operation See ENGINE CONTROL SYSTEM OPERATION INSPECTION MZI 3 7 No Go to the next step 14 Connect the M MDS to the DLC...

Страница 1322: ...nspect the exhaust system part Is there any deformed exhaust system part Yes Replace the suspected part No Go to the next step 21 Install the fuel pressure gauge between the fuel pipe and the fuel dis...

Страница 1323: ...at intake air system components while racing the engine to higher speed Yes Repair or replace the malfunctioning part No Go to the next step 26 Inspect variable valve timing control system operation S...

Страница 1324: ...z Low engine compression z Engine overheating z Vacuum leakage z Erratic signal to ignition coil z Improper air fuel mixture ratio control z Poor fuel quality z PCV valve malfunction z Restriction in...

Страница 1325: ...ick release connector without cleaning it may cause damage to fuel pipe and quick release connector Always clean quick release connector joint area before disconnecting connecting and make sure that i...

Страница 1326: ...stem B1681 B2103 B1213 Yes Go to the appropriate DTC inspection See DTC TABLE MZI 3 7 No Go to the next step 6 Inspect the following wiring harnesses and connectors With advanced keyless entry system...

Страница 1327: ...epair or replace the suspected wiring harness and connector No Go to the next step 9 Verify the following z Vacuum connection z External fuel shut off or accessory such as kill switch alarm z Fuel qua...

Страница 1328: ...Poor connection of vehicle body GND No No DTC is displayed Go to the next step 11 Connect the M MDS to the DLC 2 Access the APP1 and APP2 APP3 PIDs Crank the engine with accelerator pedal released Are...

Страница 1329: ...p 28 No Go to the next step 14 Will the engine start and run smoothly at part throttle Yes Inspect the electronic throttle control system operation See ENGINE CONTROL SYSTEM OPERATION INSPECTION MZI 3...

Страница 1330: ...step 20 Remove and shake the PCV valve Does the PCV valve rattle Yes Go to the next step No Replace the PCV valve 21 visually inspect the exhaust system part Is there any deformed exhaust system part...

Страница 1331: ...ect the variable valve timing control system operation See ENGINE CONTROL SYSTEM OPERATION INSPECTION MZI 3 7 Does variable valve timing control function properly Yes Go to the next step No Repair or...

Страница 1332: ...s normal range but ECT PID is not same as temperature gauge reading inspect CHT sensor If temperature gauge on instrument cluster indicates cold range but ECT PID is normal inspect temperature gauge a...

Страница 1333: ...ion z Improper valve timing z Improper variable valve timing control system operation z Erratic signal from CKP sensor z Improper air fuel mixture ratio control operation abnormal signal form MAF sens...

Страница 1334: ...tor without cleaning it may cause damage to fuel pipe and quick release connector Always clean quick release connector joint area before disconnecting connecting and make sure that it is free of forei...

Страница 1335: ...pressure side lines Start engine and idle it Turn the A C switch on Measure low side and high side pressures Are pressures within specifications See REFRIGERANT PRESSURE CHECK NOTE z The following tes...

Страница 1336: ...o the next step No Repair or replace the malfunctioning part according to electronic throttle control system operation inspection results 12 Install fuel pressure gauge between fuel pipe and fuel dist...

Страница 1337: ...there any deformed exhaust system part Yes Replace the suspected part No Go to the next step 18 Visually inspect the CMP sensor and teeth of camshaft Are the CMP sensor and teeth of camshaft normal Y...

Страница 1338: ...to the DLC 2 Access ECT PID Start and warm up engine to normal operating temperature Is ECT PID between 82 112 C 180 234 F Yes Go to the next step No ECT PID is higher than 112 C 234 F Go to symptom t...

Страница 1339: ...celerator pedal position sensor 5 z Verify test results If normal return to diagnostic index to service any additional symptoms See SYMPTOM DIAGNOSTIC INDEX MZI 3 7 If malfunction remains inspect rela...

Страница 1340: ...oes the A C magnetic clutch engage Yes Go to symptom troubleshooting No 24 A C is always on or A C compressor runs continuously See NO 24 A C IS ALWAYS ON OR A C COMPRESSOR RUNS CONTINUOUSLY MZI 3 7 N...

Страница 1341: ...PID Inspect VSS 8 Access and monitor BOO TR PIDs Are PIDs values normal See PCM INSPECTION MZI 3 7 Yes Go to the next step No If the BOO PID is not normal z Inspect brake switch and related wiring ha...

Страница 1342: ...Momentary pause at beginning of acceleration or during acceleration z Momentary minor irregularity in engine output z Improper A C system operation z Erratic signal or no signal from CMP sensor z Air...

Страница 1343: ...diagnosis and repair procedures Read the following warnings before servicing the fuel system z Fuel vapor is hazardous It can easily ignite causing serious injury and damage Always keep sparks and fl...

Страница 1344: ...the next step 3 Is engine overheating Yes Go to symptom troubleshooting No 17 Cooling system concerns Overheating No Go to the next step 4 Connect the M MDS to the DLC 2 Access APP1 APP2 APP3 RPM VPW...

Страница 1345: ...spection results 9 Visually inspect deformed exhaust system part Is there any deformed exhaust system part Yes Replace the suspected part No Go to the next step 10 Install fuel pressure gauge between...

Страница 1346: ...g part 14 Inspect the front HO2S See FRONT HEATED OXYGEN SENSOR HO2S INSPECTION MZI 3 7 Is the front HO2S normal Yes Go to the next step No Replace the front HO2S See REAR HEATED OXYGEN SENSOR HO2S RE...

Страница 1347: ...nal diagnostic information is not available replace the PCM See PCM REMOVAL INSTALLATION MZI 3 7 12 LACK LOSS OF POWER ACCELERATION CRUISE DESCRIPTION Performance is poor under load such as power down...

Страница 1348: ...r procedures Read the following warnings before servicing the fuel system z Fuel vapor is hazardous It can easily ignite causing serious injury and damage Always keep sparks and flames away from fuel...

Страница 1349: ...ine overheating Yes Go to symptom troubleshooting No 17 Cooling system concerns Overheating No Go to the next step 4 Connect the M MDS to the DLC 2 Access APP1 APP2 APP3 RPM MAF TP1 TP2 IAT and VSS PI...

Страница 1350: ...ottle control system operation inspection results 9 visually inspect deformed exhaust system part Is there any deformed exhaust system part Yes Replace the suspected part No Go to the next step 10 Ins...

Страница 1351: ...N INSPECTION MZI 3 7 No Go to the next step 14 Visually inspect the CMP sensor and projections of camshaft pulley Are the CMP sensor and projections of camshaft pulley normal Yes Go to the next step N...

Страница 1352: ...contains the fuel system diagnosis and repair procedures Read the following warnings before servicing the fuel system z Fuel vapor is hazardous It can easily ignite causing serious injury and damage A...

Страница 1353: ...spect for cause 5 Install fuel pressure gauge between fuel pipe and fuel distributor Start the engine and idle it Measure fuel line pressure during idle Is fuel line pressure correct during idle See F...

Страница 1354: ...tion z PCV valve malfunction z Brake dragging z Improper valve timing due to jumping out of timing chain z Contaminated MAF sensor z Improper engine compression z Exhaust system clogging WARNING The f...

Страница 1355: ...on switch to the ON position Engine off Retrieve any DTCs Are there any DTCs displayed Yes DTC is displayed Go to the appropriate DTC inspection See DTC TABLE MZI 3 7 No No DTC is displayed Go to the...

Страница 1356: ...exhaust system part Is there any deformed exhaust system Yes Replace the suspected part No Go to the next step 9 Inspect for contaminated MAF sensor Is there any contamination Yes Go to the next step...

Страница 1357: ...harness z Catalyst converter malfunction z Engine internal parts malfunction z Excessive carbon is built up in combustion chamber z Improper engine compression z Improper valve timing WARNING The foll...

Страница 1358: ...onnect the M MDS to the DLC 2 Turn the ignition switch to the ON position Engine off Retrieve any DTCs Are there any DTCs displayed Yes DTC is displayed Go to appropriate DTC inspection See DTC TABLE...

Страница 1359: ...TALLATION MZI 3 7 High Replace the fuel pump unit See FUEL PUMP UNIT REMOVAL INSTALLATION MZI 3 7 9 Remove and shake the PCV valve Does the PCV valve rattle Yes Go to the next step No Replace the PCV...

Страница 1360: ...nction z Improper dipstick z Improper engine oil viscosity z Engine internal parts malfunction STEP INSPECTION RESULTS ACTION 1 Remove and shake the PCV valve Does the PCV valve rattle Yes Go to the n...

Страница 1361: ...than normal temperature overheats POSSIBLE CAUSE z Improper coolant level z Blown fuses z Coolant leakage z Excessive A C system pressure z A C system operation is improper z Improper water anti freez...

Страница 1362: ...t in wiring harness between A C relay and PCM terminal 1N z Seized A C magnetic clutch z A C magnetic clutch malfunction If all items are normal go to the next step 4 Connect the M MDS to the DLC 2 Ac...

Страница 1363: ...r blockage No Access ECT PID Inspect for both ECT PID and temperature gauge readings If temperature gauge on instrument cluster indicates normal range but ECT PID is not same as temperature gauge read...

Страница 1364: ...Yes Access ECT PID Inspect for both ECT PID and temperature gauge on instrument cluster readings If the temperature gauge on the instrument cluster indicates normal range but ECT PID is not the same...

Страница 1365: ...Ignition system malfunction WARNING The following troubleshooting flow chart contains fuel system diagnosis and repair procedures Read following warnings before servicing fuel system z Fuel vapor is...

Страница 1366: ...e following z Damaged valve guide stems or valve seals z Blocked oil drain passage in cylinder head z Piston ring is not seated seized or worn z Damaged cylinder bore If other driveability symptoms ar...

Страница 1367: ...OVAL INSTALLATION MZI 3 7 High Replace the fuel pump unit See FUEL PUMP UNIT REMOVAL INSTALLATION MZI 3 7 7 Perform the spark test See ENGINE CONTROL SYSTEM OPERATION INSPECTION MZI 3 7 Is strong blue...

Страница 1368: ...eyes To prevent this always complete BEFORE SERVICE PRECAUTION and AFTER SERVICE PRECAUTION described in this manual See BEFORE SERVICE PRECAUTION MZI 3 7 See AFTER SERVICE PRECAUTION MZI 3 7 CAUTION...

Страница 1369: ...propriate DTC inspection See DTC TABLE MZI 3 7 No No DTC is displayed Inspect charcoal canister for fuel saturation If excess amount of liquid fuel is present replace the charcoal canister 5 z Verify...

Страница 1370: ...er P S fluid level Rap or roar noise z Dynamic dumper looseness z Exhaust system looseness z Intake air system looseness Other noise z Camshaft friction gear noise or MLA noise z Timing chain noise ST...

Страница 1371: ...oise present Yes Go to symptom troubleshooting No 13 Knocking pinging See NO 13 KNOCKING PINGING ACCELERATION CRUISE MZI 3 7 No If the noise comes from the engine internal inspect for friction gear ti...

Страница 1372: ...eels z ATX z Driveline z Suspension No Readjust or retighten engine mount installation position Service if necessary for other parts 2 z Verify test results If normal return to diagnostic index to ser...

Страница 1373: ...GND condition of magnetic clutch on A C compressor If GND condition is normal inspect for open circuit magnetic clutch coil No Go to the next step 3 Disconnect refrigerant pressure switch connector C...

Страница 1374: ...vehicle is not repaired or additional diagnostic information is not available replace the PCM See PCM REMOVAL INSTALLATION MZI 3 7 24 A C IS ALWAYS ON OR A C COMPRESSOR RUNS CONTINUOUSLY DESCRIPTION A...

Страница 1375: ...frigerant pressure switch and PCM terminal 1R No Go to the next step 4 Reconnect refrigerant pressure switch connector Turn off A C switch Does A C remain working NOTE z A C should not work when turni...

Страница 1376: ...ssor disengage when the A C switch is turned off Yes Go to the next step No Go to symptom troubleshooting NO 24 A C IS ALWAYS ON OR A C COMPRESSOR RUNS CONTINUOUSLY 2 Connect the M MDS to the DLC 2 Tu...

Страница 1377: ...lames away from fuel z Fuel line spills and leakage are dangerous Fuel can ignite and cause serious injuries or death and damage Fuel can also irritate skin and eyes To prevent this always complete BE...

Страница 1378: ...nit See FUEL PUMP UNIT REMOVAL INSTALLATION MZI 3 7 5 Inspect the charcoal canister for fuel saturation Is excess amount of liquid fuel present in canister Yes Replace the charcoal canister No Inspect...

Страница 1379: ...eyes To prevent this always complete BEFORE SERVICE PRECAUTION and AFTER SERVICE PRECAUTION described in this manual See BEFORE SERVICE PRECAUTION MZI 3 7 See AFTER SERVICE PRECAUTION MZI 3 7 CAUTION...

Страница 1380: ...air or diagnosis z If vehicle is repaired troubleshooting completed z If vehicle is not repaired or additional diagnostic information is not available replace the PCM See PCM REMOVAL INSTALLATION MZI...

Страница 1381: ...e ignition switch to the ON position Engine off Retrieve any DTCs Are there any DTCs displayed Yes DTC is displayed Go to the appropriate DTC inspection See DTC TABLE MZI 3 7 No No DTC is displayed Go...

Страница 1382: ...njection volume z Compression No compression low compression z Malfunction spark plug Grayish white with specific plug z Air fuel mixture Insufficient fuel injection volume z Malfunction spark plug We...

Страница 1383: ...nector joint area before disconnecting connecting and make sure that it is free of foreign material STEP INSPECTION RESULTS ACTION 1 Remove all the spark plugs Inspect spark plug condition Is spark pl...

Страница 1384: ...ircuit in injector z Leakage z Injection volume No Zero or low Inspect the fuel pump relay and fuel pump circuit Inspect the fuel line for clogging If there is no malfunction replace the fuel pump uni...

Страница 1385: ...See FUEL LINE PRESSURE INSPECTION MZI 3 7 Yes Go to the next step No Zero or low Inspect the fuel pump relay and fuel pump circuit Inspect the fuel line for clogging If there is no malfunction replace...

Страница 1386: ...dy GND using a jumper wiring Turn the ignition switch to the ON position Engine off Is fuel line pressure correct with the ignition switch at ON See FUEL LINE PRESSURE INSPECTION MZI 3 7 Yes Inspect t...

Страница 1387: ...vehicle is not repaired or additional diagnostic information is not available replace the PCM See PCM REMOVAL INSTALLATION MZI 3 7 NOTE z There are several reasons vehicle or engine vibration could ca...

Страница 1388: ...D value is unstable inspect for poor connection Fig 10 Inspection Method For Sensor Connectors Courtesy of MAZDA MOTORS CORP Inspection Method for Sensors 1 Connect the M MDS to the DLC 2 2 Turn the i...

Страница 1389: ...RINKLING METHOD If malfunction occurs only under high humidity or rainy snowy weather perform the following steps 1 Connect the M MDS to the DLC 2 if you are inspecting sensors or switches NOTE z If t...

Страница 1390: ...place the malfunctioning part 4 Confirm that the irregular signal is no longer detected Finding irregular signals While referring to use the PID DATA monitor and record function to inspect the input s...

Страница 1391: ...re the same inspect for the following points concerning the sensor connector Female terminal opening is loose Coupler pin holder damage CAUTION z Compare the M MDS monitor voltage with the measurement...

Страница 1392: ...loose or disconnected GND system inspection for variable resistance type 1 z Confirm that terminal sensor 5 is at 0 V If it is at 0 V inspect the sensor z If necessary replace the sensor If not inspec...

Страница 1393: ...mp is loose or disconnected 2 Measure the 2 sensor terminal voltage z If there is a 0 5 V or more difference between the sensor and the M MDS voltages inspect the wiring harness for open or short circ...

Страница 1394: ...se Coupler pin holder damage Pin discoloration blackness Harness pin crimp is loose or disconnected 2 Measure the 2 sensor terminal voltage z If there is a 0 5 V or more difference between the sensor...

Страница 1395: ...EM INSPECTION Engine coolant temperature compensation inspection 1 Connect the M MDS to the DLC 2 2 Access the following PIDs z ECT z IAT z RPM 3 Verify that the engine is cold then start the engine 4...

Страница 1396: ...z If the PID reading is out of range perform the following Remove the air duct from the throttle valve body Verify that the throttle valve opens when the accelerator pedal is depressed z If the thrott...

Страница 1397: ...nders not heard Go to the next step Some cylinders not heard Go to Step 3 2 Perform main relay operation inspection Is main relay operation normal Yes Inspect the following z Fuel injector power syste...

Страница 1398: ...gine speed to 4 000 rpm 2 Quickly release the accelerator pedal brake pedal is not depressed and verify that the wave profile constant B and appears wave when the engine speed drops below 2 200 rpm z...

Страница 1399: ...the following procedure FUEL PUMP CONTROL SYSTEM INSPECTION CHART WARNING z High voltage in the ignition system can cause strong electrical shock which can result in serious injury Avoid direct contac...

Страница 1400: ...coil See IGNITION COIL INSPECTION MZI 3 7 No Repair or replace the malfunctioning part then go to Step 1 5 z Measure the voltage at terminal A in each ignition coils z Is the voltage B Yes Go to the n...

Страница 1401: ...or the EVAPCP PID using the M MDS and drive the vehicle approx 2 000 rpm for 30 sec or more z If the EVAPCP PID is 0 inspect the following MAF APP1 APP2 APP3 TP_REL and LOAD PIDs If simulation functio...

Страница 1402: ...minal 1N A C related parts APP1 APP2 APP3 PIDs COOLING FAN CONTROL SYSTEM INSPECTION 1 Connect the M MDS to the DLC 2 2 Start the engine and warm it up to normal operating temperature 3 Perform the KO...

Страница 1403: ...trol module See FAN CONTROL MODULE INSPECTION MZI 3 7 Cooling fan motor No 2 does not operate z Open or short to ground circuit between the fan control module and the cooling fan motor No 2 z Poor con...

Страница 1404: ...lley with built in variable valve timing actuator For left bank 1 Disconnect OCV LH connector 2 Warm up the engine to idle 3 Apply the battery voltage to the OCV and verify that the engine idles rough...

Страница 1405: ...s test consists of three stages and each stage is performed automatically as follows Stage 1 test Test for large leak or blockage z M MDS send the stage 1 test start signal to the PCM z PCM controls t...

Страница 1406: ...est signal to the PCM to turn off the CV solenoid for check the blockage of EVAP system z M MDS detect blockage of the CV solenoid valve or air filter if the tank pressure does not arrive at the targe...

Страница 1407: ...detected in the EVAP system at this time z M MDS can not detect VERY SMALL LEAK To identify the leak point please use the leak tester or ultrasonic leak detector Evaporative system test procedure 1 V...

Страница 1408: ...hould read 331 381 mm 13 15 in of water z If the gauge is not reading in this range adjust the pressure by turning the black knob on the low pressure regulator at the nitrogen bottle 5 Turn the contro...

Страница 1409: ...hose assembly part of the SST and to the fuel filler neck 5 Connect the vehicle interface hose part of the SST to the center fitting of the vehicle cap test hose assembly part of the SST 3 Connect th...

Страница 1410: ...ystem has large leakage Check for leakage and repair as necessary 9 Verify the pressure gauge and flow meter reading to determine if there is an evaporative emissions leak NO EVAPORATIVE LEAK z The fl...

Страница 1411: ...ENGINE Mechanical MZI 3 7 Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ENGINE Mechanical MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 01 56 AM Page 1 2005 Mitchell Repair Information Comp...

Страница 1412: ...mponents Courtesy of MAZDA MOTORS CORP ENGINE TUNE UP MZI 3 7 2008 Mazda CX 9 Grand Touring 2008 ENGINE Mechanical MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 01 56 AM Page 2 2005 Mitchell...

Страница 1413: ...UP PREPARATION 2 Verify that the ignition timing M MDS SPARKADV is within the specification using M MDS function Ignition timing Approx BTDC 13 3 Verify that ignition timing advances when the engine...

Страница 1414: ...GNITION TIMING INSPECTION See IDLE SPEED INSPECTION 3 Insert an exhaust gas analyzer into the tailpipe 4 Verify that the CO and HC concentrations are within the specified regulation z If not within th...

Страница 1415: ...OIL PUMP DRIVE BELT 1 Visually inspect the power steering oil pump drive belt for damage and cracks z If there is power steering oil pump drive belt damage and cracks replace the power steering oil pu...

Страница 1416: ...ECTION MZI 3 7 z If the drive belt auto tensioner indicator mark is not within the limit replace the generator and A C drive belt 9 Install the splash shield RH 10 Install the front wheel and tire RH...

Страница 1417: ...eering oil pump drive belt and the power steering oil pump pulley NOTE z Hold the SST by hand until it is lodges between the power steering oil pump pulley and power steering oil pump drive belt Fig 6...

Страница 1418: ...he SST and the power steering oil pump Courtesy of MAZDA MOTORS CORP NOTE z If there is power steering oil pump drive belt damage and cracks replace the power steering oil pump drive belt NOTE z There...

Страница 1419: ...generator and A C drive belt Fig 9 Identifying Power Steering Oil Pump Drive Belt With Pulleys Courtesy of MAZDA MOTORS CORP DRIVE BELT AUTO TENSIONER INSPECTION MZI 3 7 1 Remove the engine cover See...

Страница 1420: ...ve belt auto tensioner pulley by hand and verify that it rotates smoothly z Replace the drive belt auto tensioner if necessary Tightening torque 8 9 12 1 N m 91 123 kgf cm 79 107 in lbf Fig 10 Turning...

Страница 1421: ...E AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 5 Remove the dynamic chamber and throttle body as a single unit See INTAKE AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 6 Disconnect the wiring harness 7 Remove th...

Страница 1422: ...A shown in the figure z If it is not within the specification replace the tappet and adjust the valve clearance to the median value of the standard Fig 13 Identifying Valve Clearance Gap Courtesy of M...

Страница 1423: ...ation replace the tappet and adjust the valve clearance to the median value of the standard Fig 15 Locating Crank Pulley Mark Courtesy of MAZDA MOTORS CORP Standard valve clearance Engine cold IN 0 15...

Страница 1424: ...dous It can very easily ignite causing serious injury and damage Always keep sparks and flames away from fuel z Fuel line spills and leakage are dangerous Fuel can ignite and cause serious injures or...

Страница 1425: ...ering oil pump See POWER STEERING OIL PUMP REMOVAL INSTALLATION 9 Follow the TIMING CHAIN REMOVAL INSTALLATION procedure and removal the timing chain See TIMING CHAIN REMOVAL INSTALLATION MZI 3 7 10 R...

Страница 1426: ...is will position the No 1 cylinder at TDC CAUTION z Do not rotate the crankshaft counterclockwise The timing chains may bind causing engine damage NOTE z Verify that there are timing marks in three lo...

Страница 1427: ...lockwise Courtesy of MAZDA MOTORS CORP CAUTION z Verify that there are timing marks in two locations on the camshaft timing chain If any timing marks are missing mark the camshaft timing chain z If re...

Страница 1428: ...Remove the timing chain in the following order 1 Chain tensioner 2 Timing chain 3 Tensioner arm 4 Chain guide 2008 Mazda CX 9 Grand Touring 2008 ENGINE Mechanical MZI 3 7 Mazda CX 9 Microsoft Sunday N...

Страница 1429: ...AZDA MOTORS CORP 5 Rotate the crankshaft counterclockwise until the keyway is in the 9 o clock position 6 Slowly compress the camshaft timing chain tensioner LH piston by hand 2008 Mazda CX 9 Grand To...

Страница 1430: ...Paper Clip Into Camshaft Timing Chain Tensioner LH Courtesy of MAZDA MOTORS CORP 8 Install the SST onto the camshafts LH Fig 25 Identifying SST Onto Camshafts LH NOTE z The camshaft sprocket is integr...

Страница 1431: ...RS CORP 12 Install the SST onto the camshafts RH 13 Remove the variable valve timing actuator camshaft timing chain and the exhaust camshaft sprocket of the RH bank as a single unit Fig 27 Identifying...

Страница 1432: ...CORP LH 2 Install the variable valve timing actuator camshaft timing chain and the exhaust camshaft sprocket of the RH bank as a single unit 2008 Mazda CX 9 Grand Touring 2008 ENGINE Mechanical MZI 3...

Страница 1433: ...3 Tighten to 10 N m 102 kgf cm 89 in lbf 4 Tighten to 90 5 Install the variable valve timing actuator camshaft timing chain and the exhaust camshaft sprocket of the LH bank as a single unit Fig 30 Lo...

Страница 1434: ...sition This will position the No 1 cylinder at TDC 9 Follow the TIMING CHAIN REMOVAL INSTALLATION procedure and install the timing chain See TIMING CHAIN REMOVAL INSTALLATION MZI 3 7 10 Remove the SST...

Страница 1435: ...nect the negative battery cable 2 Remove the OCV See OIL CONTROL VALVE OCV REMOVAL INSTALLATION MZI 3 7 3 Verify that the spool valve in the OCV is in the maximum valve timing retard position as indic...

Страница 1436: ...CONTROL VALVE OCV REMOVAL INSTALLATION MZI 3 7 7 Install in the reverse order of removal NOTE z When applying battery positive voltage between the OCV terminals the connection can be either of the fol...

Страница 1437: ...sconnect the wiring harness 8 Remove the ignition coils See IGNITION COIL REMOVAL INSTALLATION MZI 3 7 9 Remove the dipstick 10 Remove the cylinder head cover See TIMING CHAIN REMOVAL INSTALLATION MZI...

Страница 1438: ...ression Pressure Courtesy of MAZDA MOTORS CORP 3 Repeat the test on each cylinder cranking the engine approximately the same number of compression strokes 4 The indicated compression pressures are con...

Страница 1439: ...6 1 544 15 73 224 1 158 11 81 168 938 9 56 136 703 7 17 102 1 145 11 67 166 855 8 72 124 1 351 13 77 196 1 014 10 34 147 1 558 15 88 226 1 165 11 88 169 952 9 70 138 717 7 31 104 1 158 11 80 168 869 8...

Страница 1440: ...0 118 1 296 13 21 188 972 9 91 141 1 503 15 32 218 1 124 11 46 163 1 710 17 43 248 1 202 12 26 186 1 103 11 24 160 827 8 43 120 1 310 13 35 190 979 9 98 142 1 517 15 46 220 1 138 11 60 165 1 724 17 57...

Страница 1441: ...t See DRIVE BELT REMOVAL INSTALLATION MZI 3 7 8 Remove the power steering oil pump See POWER STEERING OIL PUMP REMOVAL INSTALLATION 9 Remove in the order indicated in the table 10 Install in the rever...

Страница 1442: ...0 Identifying Engine Components With Torque Specifications Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE Mechanical MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 01...

Страница 1443: ...nkshaft pulley lock bolt install a suitable spacer thickness approx 14 mm 0 55 in diameter approx 30 mm 1 18 in similar to front shock absorber lower nut to the crankshaft pulley lock bolt and install...

Страница 1444: ...screwdriver as shown Fig 44 Removing Front Oil Seal Courtesy of MAZDA MOTORS CORP CYLINDER HEAD COVER REMOVAL NOTE 1 Remove the cylinder head cover bolts in the order shown RH 2008 Mazda CX 9 Grand To...

Страница 1445: ...attachment hole seals using the SSTs and hammer NOTE z Inspect the OCV attachment hole seals and spark plug tube attachment hole seals Remove the any damaged seals z The OCV attachment hole seals rem...

Страница 1446: ...ts finger tightened into the 4 threaded holes in the engine front cover Fig 48 Identifying Engine Front Cover No 3 Engine Mount Bracket Courtesy of MAZDA MOTORS CORP 1 Tighten the bolts one turn at a...

Страница 1447: ...ion bolts in the order shown in the figure RH Fig 50 Identifying OCV Component Bolts RH Courtesy of MAZDA MOTORS CORP LH Fig 51 Identifying OCV Component Bolts LH 2008 Mazda CX 9 Grand Touring 2008 EN...

Страница 1448: ...The timing chains may bind causing engine damage NOTE z Verify that there are timing marks in three locations Yellow 1 Black 2 on the timing chain If any timing marks are missing mark the timing chai...

Страница 1449: ...t Sprocket Courtesy of MAZDA MOTORS CORP OCV COMPONENT INSTALLATION NOTE 1 Tighten the OCV component installation bolts in the order shown in the figure RH 2008 Mazda CX 9 Grand Touring 2008 ENGINE Me...

Страница 1450: ...NOTE 1 Verify that the crankshaft keyway is at 11 o clock position NOTE z Of the three marked locations on the timing chain align the mark that has a different color to the crankshaft sprocket side t...

Страница 1451: ...ng chain tensioner and release the plunger lock Fig 57 Identifying Timing Chain Component Courtesy of MAZDA MOTORS CORP NOTE z The plunger should retract with minimal force If binding occurs remove th...

Страница 1452: ...1 5 mm 0 059 in thick wire or paper clip where the link plate hole and the tensioner body hole overlap to fix the link plate and lock the plunger 7 Install the timing chain in the following order 1 C...

Страница 1453: ...f Fig 62 Identifying Crankshaft Sprocket Tensioner Arm Timing Chain Chain Tensioner Courtesy of MAZDA MOTORS CORP 8 Remove the retaining wire Fig 63 View Of Retaining Wire 2008 Mazda CX 9 Grand Tourin...

Страница 1454: ...figure Fig 64 Identifying Engine Front Cover Sealant Area Courtesy of MAZDA MOTORS CORP Tightening Torque TIGHTENING TORQUE SPECIFICATION CAUTION z Install the engine front cover and No 3 engine mount...

Страница 1455: ...02 kgf cm 89 in lbf 2 Tighten to 20 28 N m 2 1 2 8 kgf m 15 20 ft lbf Fig 66 Identifying Engine Front Cover Bolts Tightening Sequence Courtesy of MAZDA MOTORS CORP CAUTION z Install the engine front c...

Страница 1456: ...TION NOTE 1 Apply silicone sealant Loctite 5900 to the mating faces as shown RH Fig 68 Applying Silicone Sealant To Mating Faces RH Courtesy of MAZDA MOTORS CORP LH 2 Install the cylinder head cover w...

Страница 1457: ...TION z Install the cylinder head cover installation bolt and studs within 5 min of applying the silicone sealant Fig 69 Applying Silicone Sealant To Mating Faces LH Courtesy of MAZDA MOTORS CORP 2008...

Страница 1458: ...r diameter 58 70 mm 2 3 2 7 in Inner diameter 56 58 mm 2 3 2 2 in Tube with board thickness 2 mm 0 079 in or more Fig 72 Tapping Front Oil Seal With SST Courtesy of MAZDA MOTORS CORP CRANKSHAFT PULLEY...

Страница 1459: ...gure to lock the crankshaft rotation 2 Tighten the new crankshaft pulley lock bolt in four steps 1 Tighten to 140 N m 14 kgf m 103 ft lbf 2 Loosen 360 one full turn in reverse order 3 Tighten to 47 53...

Страница 1460: ...keep sparks and flames away from fuel z Fuel line spills and leakage are dangerous Fuel can ignite and cause serious injures or death and damage Fuel can also irritate skin and eyes To prevent this al...

Страница 1461: ...NG CHAIN REMOVAL INSTALLATION procedure and removal the timing chain See TIMING CHAIN REMOVAL INSTALLATION MZI 3 7 15 Remove in the order indicated in the table 16 Install in the reverse order of remo...

Страница 1462: ...position This will position the No 1 cylinder at TDC CAUTION z Do not rotate the crankshaft counterclockwise The timing chains may bind causing engine damage NOTE z Verify that there are timing marks...

Страница 1463: ...ig 77 Turning Crankshaft Clockwise Courtesy of MAZDA MOTORS CORP NOTE z Verify that there are timing marks in two locations on the camshaft timing chain If any timing marks are missing mark the camsha...

Страница 1464: ...Timing Chain Courtesy of MAZDA MOTORS CORP RH 4 Remove the timing chain in the following order 1 Chain tensioner 2 Timing chain 3 Tensioner arm 4 Chain guide Courtesy of MAZDA MOTORS CORP 2008 Mazda C...

Страница 1465: ...ZDA MOTORS CORP 5 Rotate the crankshaft counterclockwise until the keyway is in the 9 o clock position 6 Slowly compress the camshaft timing chain tensioner LH piston by hand 2008 Mazda CX 9 Grand Tou...

Страница 1466: ...the camshaft LH approx 3 to a neutral position Fig 83 Inserting Wire Or Paper Clip Into Camshaft Timing Chain Tensioner LH Courtesy of MAZDA MOTORS CORP NOTE z The cylinder head and the camshaft bear...

Страница 1467: ...ner RH piston by hand Fig 85 Identifying Camshaft Cap Bolts Loosen Sequence Courtesy of MAZDA MOTORS CORP 12 Insert an approx 1 0 mm 0 039 in thin wire or paper clip into the camshaft timing chain ten...

Страница 1468: ...gure and remove the camshaft cap 15 Remove the camshaft camshaft sprocket camshaft timing chain and camshaft timing chain tensioner of the RH bank as a single unit NOTE z The cylinder head and the cam...

Страница 1469: ...Front Side Courtesy of MAZDA MOTORS CORP CYLINDER HEAD INSTALLATION NOTE 1 Tighten the cylinder head bolts in the order in 6 steps in the order shown in the figure NOTE z The cylinder head bolts must...

Страница 1470: ...the camshaft timing chain by aligning the colored links on the camshaft timing chain with Step Installation position Tightening torque 1 1 16 20 N m 2 0 kgf m 15 ft lbf 2 1 16 35 N m 3 6 kgf m 26 ft...

Страница 1471: ...position as shown Fig 93 Identifying Timing Mark Of Crankshaft Courtesy of MAZDA MOTORS CORP 3 Install the RH bank camshaft caps and temporarily tighten the camshaft cap bolts evenly in the order show...

Страница 1472: ...ing Wire Into Camshaft Timing Chain Tensioner RH Courtesy of MAZDA MOTORS CORP 5 Using the RH bank camshaft sprocket installation bolt at the position shown in the figure rotate the RH bank camshaft c...

Страница 1473: ...ing Camshaft Component LH Courtesy of MAZDA MOTORS CORP LH Fig 98 Locating Camshaft Timing Chain Marks Courtesy of MAZDA MOTORS CORP 2 Position the camshafts onto the cylinder head LH in the neutral p...

Страница 1474: ...101 in lbf Fig 100 Identifying Camshaft Cap Bolts Tightening Sequence Courtesy of MAZDA MOTORS CORP 4 Remove the retaining wire inserted into the camshaft timing chain tensioner LH Fig 101 Identifying...

Страница 1475: ...ION 7 Position the front stabilizer control link lower side RH out of the way See FRONT STABILIZER REMOVAL INSTALLATION 8 Position the tie rod end ball joint RH out of the way See FRONT CROSSMEMBER RE...

Страница 1476: ...Fig 103 Identifying Crankshaft Pulley Lock Bolt Crankshaft Pulley Oil Seal Torque Specifications Courtesy of MAZDA MOTORS CORP CRANKSHAFT PULLEY LOCK BOLT REMOVAL NOTE 1 Remove the cover as shown in...

Страница 1477: ...nkshaft rotation 3 Remove the crankshaft pulley lock bolt and washer Fig 105 Removing Crankshaft Pulley Lock Bolt Courtesy of MAZDA MOTORS CORP NO 3 ENGINE MOUNT REMOVAL NOTE 1 Loosen the No 1 engine...

Страница 1478: ...E REMOVAL INSTALLATION 3 The cowl panel See COWL PANEL REMOVAL INSTALLATION 4 The air cleaner See INTAKE AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 5 The front cooler pipe installation bolt position the...

Страница 1479: ...o the right side CAUTION z Refer to the SST instruction manual for the basic handing procedure NOTE z When installing the SST adjust the position of each shaft so that they do not interfere with the v...

Страница 1480: ...that they are the same height left and right and horizontal 5 Make sure each joint is securely tightened Fig 111 View Of Left Right Front Shaft Of SST Courtesy of MAZDA MOTORS CORP 6 Support the engin...

Страница 1481: ...approx 30 mm 1 18 in similar to front shock absorber lower nut to the crankshaft pulley lock bolt and install the crankshaft pulley lock bolt to the crankshaft Fig 113 Identifying Crankshaft Pulley L...

Страница 1482: ...OTE 1 Push the front oil seal slightly in by hand 2 Tap the front oil seal in evenly using the SST and a hammer Substitution SST z 49G028 203 Outer diameter 58 70 mm 2 3 2 7 in Inner diameter 56 58 mm...

Страница 1483: ...t Fig 117 Identifying Crankshaft Pulley Washer SST Courtesy of MAZDA MOTORS CORP 2 Tighten the SST nut and install the crankshaft pulley NOTE z Lubricate the contact surface exterior area of inner dia...

Страница 1484: ...n the order of A B Fig 119 Identifying No 1 Engine Mount Bracket Courtesy of MAZDA MOTORS CORP 3 Tighten the No 1 engine mount bolt C at the specified torque No 1 engine mount through bolt tightening...

Страница 1485: ...NING TORQUE SPECIFICATION Fig 122 Identifying No 3 Engine Mount Bolt Nuts Tightening Sequence Courtesy of MAZDA MOTORS CORP 6 Remove the SST 49 C017 5A0 7 Install the following parts 1 Install the fro...

Страница 1486: ...ANKSHAFT PULLEY LOCK BOLT INSTALLATION NOTE 1 Rotate the crankshaft clockwise and set a wrench to the drive plate bolt at the position shown in the figure to lock the crankshaft rotation 2 Tighten the...

Страница 1487: ...1 Remove the automatic transaxle See AUTOMATIC TRANSAXLE REMOVAL INSTALLATION AW6A EL AW6AX EL 2 Remove the drive plate See DRIVE PLATE REMOVAL INSTALLATION AW6A EL AW6AX EL 3 Remove in the order ind...

Страница 1488: ...l seal slightly in by hand 2 Tap the rear oil seal in evenly using the SST and a hammer Substitution SST z 49W011 101 Outer diameter 105 mm 4 13 in or more Inner diameter 93 105 mm 3 7 4 1 in Tube wit...

Страница 1489: ...AL INSTALLATION MZI 3 7 10 Remove the resonance chamber See INTAKE AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 11 Remove the both front wheels and tires See GENERAL PROCEDURES SUSPENSION 12 Remove the spl...

Страница 1490: ...ELEASE CONNECTOR EMISSION SYSTEM REMOVAL INSTALLATION MZI 3 7 25 Disconnect the wiring harness 26 Remove the A C compressor with the pipes connected and secure the A C compressor using wire or rope so...

Страница 1491: ...ransaxle Engine Mount Bracket Engine Mount Rubber Torque 2008 Mazda CX 9 Grand Touring 2008 ENGINE Mechanical MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 01 58 AM Page 81 2005 Mitchell Rep...

Страница 1492: ...bolts A and B as shown Fig 130 Identifying No 1 Engine Mount Bracket Bolts Courtesy of MAZDA MOTORS CORP 5 Remove the No 1 engine mount No 1 engine mount bracket and the front crossmember as a single...

Страница 1493: ...11 6 17 3 ft lbf CAUTION z Remove the engine and transaxle carefully holding it steady If the transaxle falls it could be damaged or cause injury NOTE z When lowering the engine slightly move it to t...

Страница 1494: ...ine mount bolts and nuts in the order shown in the figure 4 Temporarily tighten the No 4 engine mount bracket in two passes Fig 136 Identifying No 3 Engine Mount Bolts Nuts Courtesy of MAZDA MOTORS CO...

Страница 1495: ...g 138 Identifying No 4 Engine Mount Bracket Courtesy of MAZDA MOTORS CORP 5 Install the No 1 engine mount No 1 engine mount bracket and the front crossmember as a single unit See FRONT CROSSMEMBER REM...

Страница 1496: ...aft installation bolt and disconnect the steering shaft See STEERING WHEEL AND COLUMN REMOVAL INSTALLATION Fig 141 Identifying No 1 Engine Mount Bolt Courtesy of MAZDA MOTORS CORP 9 Install the transv...

Страница 1497: ...in the figure Tightening Torque TIGHTENING TORQUE SPECIFICATION Installation Position Tightening Torque 1 2 7 74 5 104 9 N m 7 60 10 6 kgf m 55 0 77 3 ft lbf 3 4 5 6 43 1 74 N m 4 40 7 54 kgf m 31 8 5...

Страница 1498: ...OVAL INSTALLATION MZI 3 7 8 Remove the intake air system See INTAKE AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 9 Remove the exhaust system See EXHAUST SYSTEM REMOVAL INSTALLATION MZI 3 7 10 Remove the th...

Страница 1499: ...LLATION NOTE 1 Tighten the No 3 engine mount stay engine front cover side in the order shown in the figure Tightening torque 21 6 30 4 N m 2 21 3 09 kgf m 16 0 22 4 ft lbf 2008 Mazda CX 9 Grand Tourin...

Страница 1500: ...MOTORS CORP WATER INLET PIPE INSTALLATION NOTE 1 Apply clean engine coolant to the O ring 2008 Mazda CX 9 Grand Touring 2008 ENGINE Mechanical MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 0...

Страница 1501: ...2008 BODY ACCESSORIES Entertainment Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Entertainment Mazda CX 9 Microsoft Sunday November 15 2009 10 47 05 AM Page 1 2005 Mitchell Repair In...

Страница 1502: ...ourtesy of MAZDA MOTORS CORP CAR NAVIGATION SYSTEM REAR ENTERTAINMENT SYSTEM 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Entertainment Mazda CX 9 Microsoft Sunday November 15 2009 10 47 05 AM...

Страница 1503: ...omponents Location Courtesy of MAZDA MOTORS CORP REAR VIEW MONITOR 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Entertainment Mazda CX 9 Microsoft Sunday November 15 2009 10 47 05 AM Page 3 200...

Страница 1504: ...Camera Courtesy of MAZDA MOTORS CORP ANTENNA FEEDER 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Entertainment Mazda CX 9 Microsoft Sunday November 15 2009 10 47 05 AM Page 4 2005 Mitchell Rep...

Страница 1505: ...T CONSOLE BOX MAT REMOVAL INSTALLATION 2 Indicator panel See INDICATOR PANEL REMOVAL INSTALLATION 3 Decoration panel See DECORATION PANEL REMOVAL INSTALLATION 4 Front console box See FRONT CONSOLE BOX...

Страница 1506: ...tesy of MAZDA MOTORS CORP AUDIO UNIT DISASSEMBLY ASSEMBLY STANDARD AUDIO CAUTION z When installing the Audio unit make sure that the wiring harness and antenna feeder are not caught between the unit a...

Страница 1507: ...the left and right to switch the action illumination ON OFF May or may not be equipped depends on the vehicle Fig 8 Turning Audio Control Dial To Left Right Courtesy of MAZDA MOTORS CORP put the disa...

Страница 1508: ...SIDE BOX REMOVAL INSTALLATION 3 Trunk end trim See TRUNK END TRIM REMOVAL INSTALLATION 4 Third row seat RH See THIRD ROW SEAT REMOVAL INSTALLATION 5 Rear scuff plate inner RH See REAR SCUFF PLATE REM...

Страница 1509: ...ct Programmable Module Installation 2 Select AM 4 Perform the configuration according to the directions on the screen 5 Retrieve DTCs by the M MDS then verify that there is no DTC present z If a DTC s...

Страница 1510: ...der of removal FRONT DOOR SPEAKER INSTALLATION NOTE 1 Remove the speaker with the wiring harness passing through the groove of the front door module FRONT DOOR SPEAKER INSPECTION CAUTION z If the spea...

Страница 1511: ...door speaker Fig 14 Identifying Front Door Speaker Terminals Courtesy of MAZDA MOTORS CORP REAR DOOR SPEAKER REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the inner sail garnis...

Страница 1512: ...rear door speaker Resistance Standard 4 ohms Bose 2 ohms 2 Connect a 1 5 V battery to the rear door speaker and verify that noise is heard from the rear door speaker z If no noise is heard replace the...

Страница 1513: ...ront Speaker Components Courtesy of MAZDA MOTORS CORP 5 Install in the reverse order of removal FRONT SPEAKER INSPECTION 1 Verify the resistance between front speaker terminals z If the resistance is...

Страница 1514: ...SOLE BOX REMOVAL INSTALLATION 5 Center panel See CENTER PANEL REMOVAL INSTALLATION 3 Remove in the order indicated in the table Fig 20 Identifying Center Speaker Components Courtesy of MAZDA MOTORS CO...

Страница 1515: ...AT REMOVAL INSTALLATION 5 Third row seat belt lower anchor installation bolt See THIRD ROW SEAT BELT REMOVAL INSTALLATION 6 Rear scuff plate inner See REAR SCUFF PLATE REMOVAL INSTALLATION 7 Trunk sid...

Страница 1516: ...replace the rear speaker Fig 23 Identifying Rear Speaker Terminals Courtesy of MAZDA MOTORS CORP ROOF SPEAKER REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the RES unit cover...

Страница 1517: ...CORP TWEETER REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the cover from the dashboard using a flathead screwdriver wrapped with protective tape 3 Remove the solar radiation...

Страница 1518: ...CORP SPEAKER CONNECTION INSPECTION WITH BOSE 1 Turn the ignition switch to the ACC or ON position 2 While pressing the POWER button simultaneously press the AUDIO button for 2 s or more 3 Input diagn...

Страница 1519: ...ide box See SEAT SIDE BOX REMOVAL INSTALLATION 4 Remove the trunk end trim See TRUNK END TRIM REMOVAL INSTALLATION 5 Remove in the order indicated in the table Fig 30 Identifying Bass Box Components T...

Страница 1520: ...N 2 Seat side box See SEAT SIDE BOX REMOVAL INSTALLATION 3 Trunk end trim See TRUNK END TRIM REMOVAL INSTALLATION 4 Third row seat See THIRD ROW SEAT REMOVAL INSTALLATION 5 Third row seat belt lower a...

Страница 1521: ...NSTALLATION 1 Disconnect the negative battery cable 2 Remove in the order indicated in the table Fig 33 View Of Audiopilot Microphone Courtesy of MAZDA MOTORS CORP 3 Install in the reverse order of re...

Страница 1522: ...ntifying Noise Filter Remove Install Components Courtesy of MAZDA MOTORS CORP 6 Install in the reverse order of removal NOISE FILTER INSPECTION 1 Verify the resistance and continuity between the noise...

Страница 1523: ...between the glass antenna terminals using an ohmmeter z If not as specified replace the glass antenna See FILAMENT REPAIR Fig 37 Glass Antenna Terminals Continuity Chart Courtesy of MAZDA MOTORS CORP...

Страница 1524: ...nna feeder No 1 is integrated in the instrument panel wiring harness z GPS antenna feeder No 2 is integrated in the rear wiring harness 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Entertainmen...

Страница 1525: ...ndicated in the table replace the front antenna feeder Fig 39 Identifying Antenna Feeder Location Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Entertainment Mazda...

Страница 1526: ...d in the table replace the rear antenna feeder Fig 42 Rear Antenna Feeder Terminals Continuity Chart Courtesy of MAZDA MOTORS CORP Fig 43 Identifying Rear Antenna Feeder Terminals Courtesy of MAZDA MO...

Страница 1527: ...1 Front console box mat See FRONT CONSOLE BOX MAT REMOVAL INSTALLATION 2 Indicator panel See INDICATOR PANEL REMOVAL INSTALLATION 3 Decoration panel See DECORATION PANEL REMOVAL INSTALLATION 4 Front...

Страница 1528: ...ig 47 Identifying Audio Control Switch Components Courtesy of MAZDA MOTORS CORP 5 Install in the reverse order of removal AUDIO CONTROL SWITCH INSPECTION WITHOUT HF TEL SYSTEM 1 Verify the resistance...

Страница 1529: ...z If the resistance and continuity are not as indicated in the tables replace the audio control switch HF TEL SWITCH Switch position Resistance ohm VOL button ON 51 56 VOL button ON 140 154 SEEK butto...

Страница 1530: ...S CORP R Resistance See the table RESISTANCE SPECIFICATION MICROPHONE REMOVAL INSTALLATION 1 Disconnect the negative battery cable Switch position Resistance ohm VOL button ON 51 56 VOL button ON 140...

Страница 1531: ...RES UNIT REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove in the order indicated in the table Fig 54 Identifying RES Unit Components Torque Specifications Courtesy of MAZDA MOTORS...

Страница 1532: ...s with the positive pole and negative pole as shown in the figure 4 Install the headphone battery cover and screw Fig 56 Inserting AAA Size Batteries Courtesy of MAZDA MOTORS CORP REMOTE CONTROLLER BA...

Страница 1533: ...ce Fig 58 Identifying Battery Courtesy of MAZDA MOTORS CORP AUXILIARY TERMINAL UNIT REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove auxiliary terminal unit panel See TRUNK SIDE T...

Страница 1534: ...Power Supply Socket Courtesy of MAZDA MOTORS CORP INVERTER REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the following parts 1 Trunk box See TRUNK BOX REMOVAL INSTALLATION 2 S...

Страница 1535: ...terminal z If the voltage is not as specified in the Terminal Voltage Table inspect the parts under inspection item s and related wiring harnesses 2 Disconnect the negative battery cable 3 If the syst...

Страница 1536: ...Connected to Measured condition Voltage V Continuity Inspection item s A B AC power supply output Power supply socket AC 115 V Ignition switch is at ACC or ON position AC 103 5 126 5 z Power supply s...

Страница 1537: ...A MOTORS CORP 5 Install in the reverse order of removal ACCESSORY SOCKET REMOVAL INSTALLATION FRONT 1 Disconnect the negative battery cable 2 Remove the following parts 1 Decoration panel See DECORATI...

Страница 1538: ...order of removal REAR 1 Disconnect the negative battery cable 2 Remove the following parts 1 Trunk box See TRUNK BOX REMOVAL INSTALLATION 2 Seat side box See SEAT SIDE BOX REMOVAL INSTALLATION 3 Trunk...

Страница 1539: ...y of MAZDA MOTORS CORP 6 Install in the reverse order of removal ACCESSORY SOCKET REMOVAL NOTE 1 While pressing a tape wrapped flathead screwdriver against the cap projection pull the accessory socket...

Страница 1540: ...A MOTORS CORP AUXILIARY JACK REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the console cover See CONSOLE COVER REMOVAL INSTALLATION 3 Disconnect the auxiliary jack connector 4...

Страница 1541: ...iliary Jack Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Entertainment Mazda CX 9 Microsoft Sunday November 15 2009 10 47 06 AM Page 41 2005 Mitchell Repair Inform...

Страница 1542: ...TION MZI 3 7 3 Remove in the order indicated in the table 4 Install in the reverse order of removal WARNING z When the engine and exhaust system are hot they can badly burn Turn off the engine and wai...

Страница 1543: ...Courtesy of MAZDA MOTORS CORP WARM UP THREE WAY CATALYTIC CONVERTER WU TWC RH REMOVAL NOTE 2008 Mazda CX 9 Grand Touring 2008 ENGINE Exhaust System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009...

Страница 1544: ...IC CONVERTER WU TWC LH INSTALLATION NOTE 1 Install the WU TWC LH insulator 2 Temporarily tighten WU TWC LH bracket 3 Temporarily tighten WU TWC LH bracket L type engine side 4 Install the WU TWC LH 5...

Страница 1545: ...e See ENGINE REMOVAL INSTALLATION MZI 3 7 7 Install the insulator See STEERING GEAR AND LINKAGE REMOVAL INSTALLATION 8 Install the joint shaft See JOINT SHAFT REMOVAL INSTALLATION AWD 9 Install the WU...

Страница 1546: ...SSORIES BODY CAB Exterior Trim Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ACCESSORIES BODY CAB Exterior Trim Mazda CX 9 Microsoft Sunday November 15 2009 10 44 03 AM Page 1 2005 Mitchell Repair Inf...

Страница 1547: ...2008 Mazda CX 9 Grand Touring 2008 ACCESSORIES BODY CAB Exterior Trim Mazda CX 9 Microsoft Sunday November 15 2009 10 44 03 AM Page 2 2005 Mitchell Repair Information Company LLC...

Страница 1548: ...Remove the front bumper retainers 5 Remove the fasteners 6 Remove the screws A 7 Remove the grille bracket 8 Remove the screws B 9 Remove the tabs D 10 Remove the ornament 11 Remove the radiator grill...

Страница 1549: ...ide cowl grille 6 Pull the cowl grille in the direction of arrow 1 so that it is free from the pins pull tabs A in the direction of arrow 2 and then remove the windshield 7 Disconnect the windshield w...

Страница 1550: ...ctive tape wrapped flathead screwdriver 7 Lift partially peeling back the front beltline molding in the direction of the arrow and then remove tabs B 8 Remove the clip C 9 Remove the front beltline mo...

Страница 1551: ...ING REMOVAL INSTALLATION REMOVAL 1 Fully lower the rear door glass 2 Remove the clip A using a protective tape wrapped flathead screwdriver 3 Lift partially peeling back the rear beltline molding in t...

Страница 1552: ...Install the clip C 4 Install the rear beltline molding Fig 8 Identifying Rear Beltline Molding With Clips And Tab Courtesy of MAZDA MOTORS CORP ROOF MOLDING REMOVAL 2008 Mazda CX 9 Grand Touring 2008...

Страница 1553: ...ud And Clips Courtesy of MAZDA MOTORS CORP ROOF MOLDING INSTALLATION 1 Attach the roof molding to the T stud at the front portion of section A 2 Hook the roof molding to clips B C and press it in to a...

Страница 1554: ...REMOVAL INSTALLATION 11 Third row seat See THIRD ROW SEAT REMOVAL INSTALLATION 12 Third row seat belt lower anchor installation bolt See THIRD ROW SEAT BELT REMOVAL INSTALLATION 13 Trunk side trim See...

Страница 1555: ...6 Remove the dynamic damper Fig 12 Identifying Dynamic Damper With Bolts Torque Specifications Courtesy of MAZDA MOTORS CORP 7 Disconnect the request switch connector and the rear mount camera connect...

Страница 1556: ...the procedure below 1 Remove the adhesive remaining on the body using razor 2 Remove any grease or dirt from the adhesion surface of the body 2 When reusing the rear sash molding follow the procedure...

Страница 1557: ...g of the double sided Fig 15 Identifying Double Sided Adhesive Tape Applying To Rear Sash Molding Courtesy of MAZDA MOTORS CORP 4 Hook tab B to the body in the position where tabs A and D align with t...

Страница 1558: ...connector 4 Remove the nuts 5 Detach the clips and remove the rear spoiler 6 Install in the reverse order of removal CAUTION z Do not press the rear sash molding in any place other than the rubber ar...

Страница 1559: ...ction shown by the arrow and remove it 5 Install in the reverse order of removal Fig 18 Identifying Rear Door Garnish With Screw Courtesy of MAZDA MOTORS CORP OVER FENDER REMOVAL INSTALLATION FRONT 1...

Страница 1560: ...ove the fastener 2 Remove the clips A 3 Remove the clips B 4 Remove the clip C 5 Remove the rear over fender 6 Install in the reverse order of removal 2008 Mazda CX 9 Grand Touring 2008 ACCESSORIES BO...

Страница 1561: ...FRONT UNDER COVER A 1 Remove the bolts 2 Remove the screws 3 Remove the front under cover A 4 Install in the reverse order of removal 2008 Mazda CX 9 Grand Touring 2008 ACCESSORIES BODY CAB Exterior...

Страница 1562: ...ront Under Cover B With Screws And Bolts Courtesy of MAZDA MOTORS CORP SPLASH SHIELD REMOVAL INSTALLATION 1 Remove the front over fender See OVER FENDER REMOVAL INSTALLATION 2 Remove the bolts 3 Remov...

Страница 1563: ...Clips Courtesy of MAZDA MOTORS CORP SIDE GARNISH REMOVAL FRONT 1 Pull the side garnish and remove clip A from the vehicle body 2 Slide the side garnish to the vehicle rear and remove clips B and C fr...

Страница 1564: ...ve the side garnish 4 Remove clips B and C from the body then install it to the side garnish Fig 26 Identifying Rear Side Garnish With Clips Courtesy of MAZDA MOTORS CORP SIDE GARNISH INSTALLATION FRO...

Страница 1565: ...of the way 2 Remove the tow fasteners shown in the figure and set the front over fender out of the way 3 Slide the side step molding in the direction of the arrow and detach clips A and B 4 Remove the...

Страница 1566: ...ng With Clips Courtesy of MAZDA MOTORS CORP FRONT SASH MOLDING REMOVAL 1 Remove the power outer mirror See POWER OUTER MIRROR REMOVAL INSTALLATION WARNING z Using a razor with bare hands can cause inj...

Страница 1567: ...TION 2 Front door trim See FRONT DOOR TRIM REMOVAL INSTALLATION 3 Inner sail garnish See INNER SAIL GARNISH REMOVAL INSTALLATION 4 Rear door trim See REAR DOOR TRIM REMOVAL INSTALLATION 5 Front beltli...

Страница 1568: ...urface of the front sash molding and the body 3 Apply primer to the bonding area of the front sash molding 4 Affix double sided adhesive tape A to the front sash molding as shown in the figure Fig 32...

Страница 1569: ...To Front Sash Molding Courtesy of MAZDA MOTORS CORP 4 Hook tab A to the body in the position where tabs B align with the sash holes 5 Press the front sash molding in the direction of the arrow and ins...

Страница 1570: ...esy of MAZDA MOTORS CORP CAUTION z Do not press the front sash molding in any place other than the rubber areas NOTE z After installing the front sash molding verify that tabs A and B are connected pr...

Страница 1571: ...mm or more 0 08 in or more b 3 0 5 0 mm 0 12 0 19 in 4 Peel off the transparent protective film on the door sash film 5 Install the following parts 1 Rear door garnish See REAR DOOR GARNISH REMOVAL I...

Страница 1572: ...emove it 2 While cutting the double sided adhesive tape using a flathead screwdriver or a razor separate the rear sash molding from the body 3 Remove the tab D 4 Rotate the rear sash molding in the di...

Страница 1573: ...R FENDER REMOVAL INSTALLATION 5 Remove the screws 6 Pull the extractor chamber in the direction shown by the arrow and remove it 7 Install in the reverse order of removal Fig 39 Identifying Extractor...

Страница 1574: ...e the wheel bearing axial excessive play z If it exceeds the maximum specification replace the wheel hub bearing Front wheel bearing maximum play 0 05 mm 0 002 in 2008 Mazda CX 9 Grand Touring 2008 DR...

Страница 1575: ...See FRONT WHEEL ALIGNMENT CAUTION z Performing the following procedures without first removing the ABS wheel speed sensor may possibly cause an open circuit in the wiring harness if it is pulled by mi...

Страница 1576: ...the crimped portion of the locknut outward using a small chisel and a hammer 3 Remove the locknut 4 Install a spare nut onto the drive shaft so that the nut is flush with the end of the drive shaft 2...

Страница 1577: ...5 Tapping Drive Shaft Courtesy of MAZDA MOTORS CORP BRAKE CALIPER REMOVAL NOTE 1 Remove the brake caliper component from the steering knuckle and suspend it out of the way using a cable Fig 6 Identif...

Страница 1578: ...ce remains on the front wheel hub component grind a section of the bearing inner race until approx 0 5 mm 0 02 in remains Then remove it using a chisel Fig 8 Grinding Wheel Hub Courtesy of MAZDA MOTOR...

Страница 1579: ...knuckle for proper installation Fig 10 Identifying Dust Cover Mark Location Courtesy of MAZDA MOTORS CORP 2 Remove the dust cover using a chisel NOTE z The dust cover does not need to be removed unle...

Страница 1580: ...rtesy of MAZDA MOTORS CORP WHEEL HUB BOLT INSTALLATION NOTE 1 Install the new hub bolt using a press NOTE z The hub bolts do not need to be removed unless they are being replaced 2008 Mazda CX 9 Grand...

Страница 1581: ...Marks Of Dust Cover And Knuckle Courtesy of MAZDA MOTORS CORP 3 Install the new dust cover using the SSTs Substitution SST z 49 G033 107 A Inner diameter 98 108 mm 3 9 4 2 in Tube with board thickness...

Страница 1582: ...1 3 2 in z 49 F027 009 Outer diameter 77 82 mm 3 1 3 2 in Fig 16 Pressing Wheel Bearing Installation Position Courtesy of MAZDA MOTORS CORP WHEEL HUB INSTALLATION NOTE 1 Install the wheel hub using th...

Страница 1583: ...DA MOTORS CORP FRONT WHEEL HUB BOLT REPLACEMENT 1 Remove the brake calliper component from the steering knuckle and suspend it out of the way using a cable 2 Remove the disc plate 3 Tap the dust cover...

Страница 1584: ...Wheel Hub Bolt Courtesy of MAZDA MOTORS CORP 6 Install the wheel hub by placing a proper sized washer on the hub and tightening the nut as shown in the figure Fig 21 Holding Wheel Hub Courtesy of MAZ...

Страница 1585: ...the harness if it is pulled by mistake Before performing the following procedures remove the ABS wheel speed sensor axle side and fix it to an appropriate place where the sensor will not be pulled by...

Страница 1586: ...everse order of removal 7 Inspect for front wheel alignment and adjust it as necessary See FRONT WHEEL ALIGNMENT Fig 2 Identifying ABS Wheel Speed Sensor Brake Hose Clip Cap Nut Torque Specifications...

Страница 1587: ...Mounting Rubber With Mark On Body Courtesy of MAZDA MOTORS CORP 2 Install the front shock absorber installation bolts from the following directions LH Insert the bolts from the vehicle rear RH Insert...

Страница 1588: ...ock Absorber Components Torque Specifications Courtesy of MAZDA MOTORS CORP PISTON ROD NUT DISASSEMBLY NOTE WARNING z Removing installing the piston rod nut is dangerous The shock absorber and spring...

Страница 1589: ...ig 8 Installing Shock Absorber Courtesy of MAZDA MOTORS CORP UPPER SPRING SEAT ASSEMBLY NOTE 1 Install the upper spring seat so that the notch is facing to the out side of the vehicle WARNING z Removi...

Страница 1590: ...OCK ABSORBER INSPECTION 1 Remove the front shock absorber See FRONT SHOCK ABSORBER AND COIL SPRING REMOVAL INSTALLATION See FRONT SHOCK ABSORBER AND COIL SPRING DISASSEMBLY ASSEMBLY 2 Inspect for dama...

Страница 1591: ...ste oil according to the waste disposal law Fig 11 Identifying Drilling Location Courtesy of MAZDA MOTORS CORP FRONT LOWER ARM REMOVAL INSTALLATION 1 Remove in the order indicated in the table 2 Insta...

Страница 1592: ...y malfunction replace the lower arm 3 Rotate the ball joint stud 5 times Install the SST and M6 x 1 0 bolt bolt length measured from below the head 20 mm 0 79 in to the ball joint stud measure the rot...

Страница 1593: ...ransverse member See TRANSVERSE MEMBER REMOVAL INSTALLATION 5 Remove the intermediate shaft installation bolt and disconnect the steering shaft See STEERING WHEEL AND COLUMN REMOVAL INSTALLATION 6 Rem...

Страница 1594: ...zer bar so that the identification mark is on the left side of the vehicle Fig 15 Identifying Stabilizer Bar Identification Mark Courtesy of MAZDA MOTORS CORP STABILIZER BUSHING INSTALLATION NOTE 2008...

Страница 1595: ...NTROL LINK INSPECTION 1 Remove the stabilizer control link from the vehicle 2 Inspect for bending and damage 3 Measure the ball joint starting torque 1 Rock the ball joint stud side to side 10 times 2...

Страница 1596: ...See STEERING WHEEL AND COLUMN REMOVAL INSTALLATION 6 Remove in the order indicated in the table 7 Install in the reverse order of removal 8 Inspect the front wheel alignment and adjust it as necessar...

Страница 1597: ...ROD END BALL JOINT REMOVAL NOTE 1 Remove the tie rod end ball joint locknut 2 Disconnect the tie rod end ball joint using the SST 2008 Mazda CX 9 Grand Touring 2008 SUSPENSION Front Suspension Mazda...

Страница 1598: ...sconnect the following parts Pressure hose eye connector Return hose clamp steering gear side Pressure hose bracket Return hose clamp tank side WARNING z Removing the crossmember component is dangerou...

Страница 1599: ...et Courtesy of MAZDA MOTORS CORP 4 Remove the No 1 engine mounting bracket bolts 5 Lower the steering gear and linkage front stabilizer front lower arm and front crossmember component slightly 2008 Ma...

Страница 1600: ...FRONT CROSSMEMBER MOUNTING RUBBER REAR INSTALLATION NOTE 1 Install so that the larger end of the outer diameter is pointing up Fig 26 Identifying Front Crossmember Mounting Rubber Rear Installation C...

Страница 1601: ...lowing parts Pressure hose eye connector Return hose clamp steering gear side Pressure hose bracket Return hose clamp tank side Tightening torque Pressure hose eye connector 29 4 44 1 N m 3 00 4 49 kg...

Страница 1602: ...ngine Mounting Bracket Bolts Courtesy of MAZDA MOTORS CORP 5 Install the steering gear and linkage front stabilizer front lower arm and front crossmember component 6 Tighten the No 1 engine mount bolt...

Страница 1603: ...the identification mark facing the rear right of the vehicle Fig 31 Identifying Transverse Member With Identification Mark Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 SUSPENSION F...

Страница 1604: ...Courtesy of MAZDA MOTORS CORP FUEL TANK SIDE 2008 Mazda CX 9 Grand Touring 2008 ENGINE Fuel System MZI 3 7 Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ENGINE Fuel System MZI 3 7 Mazda CX 9 Microsof...

Страница 1605: ...Fuel Pump Unit Quick Release Connector 2WD Courtesy of MAZDA MOTORS CORP AWD 2008 Mazda CX 9 Grand Touring 2008 ENGINE Fuel System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 04 45 AM Page...

Страница 1606: ...Quick Release Connector AWD Courtesy of MAZDA MOTORS CORP FUEL SYSTEM DIAGRAM MZI 3 7 2008 Mazda CX 9 Grand Touring 2008 ENGINE Fuel System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 04...

Страница 1607: ...from fuel z Fuel line spills and leakage are dangerous Fuel can ignite and cause serious injuries or death and damage Fuel can also irritate skin and eyes To prevent this always complete the following...

Страница 1608: ...s leakage replace the fuel hoses and clips z If there is damage on the seal on the fuel pipe side replace the fuel pipe WARNING z Fuel line spills and leakage are dangerous Fuel can ignite and cause s...

Страница 1609: ...nect the negative battery cable and operate the fuel pump 5 Verify that there is no fuel leakage from the pressurized parts z If there is leakage replace the fuel hoses and clips z If there is damage...

Страница 1610: ...4 Turn the SST lever so that it is 90 to the hose as shown in the figure 5 Make sure the lever of fuel pressure gauge is turned fully clockwise then connect the SST to the schrader valve 6 Verify tha...

Страница 1611: ...CORP Without using M MDS 1 Remove the fuel pump relay 2 Using a jumper wire short fuel pump relay terminals C and D in the main fuse block 3 Connect the negative battery cable and operate the fuel pum...

Страница 1612: ...1 70 3 psi 9 Stop the fuel pump using the following procedure Using M MDS 1 Stop the fuel pump using the FP simulation function Using M MDS 1 Turn the ignition switch off 2 Disconnect the negative ba...

Страница 1613: ...e spills and leakage are dangerous Fuel can ignite and cause serious injuries or death and damage Fuel can also irritate skin and eyes To prevent this do not damage the sealing surface of the fuel pum...

Страница 1614: ...MAZDA MOTORS CORP Without using M MDS 1 Remove the fuel pump relay 2 Using a jumper wire short fuel pump relay terminals C and D in the main fuse block 3 Connect the negative battery cable and operate...

Страница 1615: ...MP UNIT REMOVAL INSTALLATION MZI 3 7 12 Siphon the fuel from the fuel tank 13 Remove in the order indicated in the table 14 Install in the reverse order of removal 15 Complete the AFTER SERVICE PRECAU...

Страница 1616: ...RP Fuel filler pipe protector removal note 1 Remove the rear tire LH 2 Remove the splash shield LH 3 Remove the fuel filler pipe protector Fuel filler pipe removal note 2008 Mazda CX 9 Grand Touring 2...

Страница 1617: ...ehicle 2 Complete the BEFORE SERVICE PRECAUTION See BEFORE SERVICE PRECAUTION MZI 3 7 3 Disconnect the negative battery cable See BATTERY REMOVAL INSTALLATION MZI 3 7 4 Remove the engine cover See ENG...

Страница 1618: ...the fuel pump CAUTION z Short the specified terminals because shorting the wrong terminal of the main fuse block may cause malfunctions CAUTION z The fuel pump could be damaged if it is operated fuel...

Страница 1619: ...L INSTALLATION 3 Long slider cover See LONG SLIDER REMOVAL INSTALLATION Fig 19 Identifying Presilencer Insulator Torque Specifications Courtesy of MAZDA MOTORS CORP 4 Rear heat duct No 3 See REAR HEAT...

Страница 1620: ...RP Fuel filler pipe protector removal note 1 Remove the rear tire LH 2 Remove the splash shield LH 3 Remove the fuel filler pipe protector Fuel filler pipe removal note 2008 Mazda CX 9 Grand Touring 2...

Страница 1621: ...ng parts 1 Second row seat LH See SECOND ROW SEAT REMOVAL INSTALLATION 2 Edge cover See LONG SLIDER REMOVAL INSTALLATION 3 Long slider cover See LONG SLIDER REMOVAL INSTALLATION 4 Rear heat duct No 3...

Страница 1622: ...e is airflow from port A and the pressure is 0 3 kPa 0 22 mmHg 0 0 8 inHg z If malfunction replace the fuel tank 12 Apply a pressure of 0 5 kPa 3 8 mmHg 0 1 inHg to port B and wait for a while Fig 22...

Страница 1623: ...lace the fuel tank 16 Complete the AFTER SERVICE PRECAUTION See AFTER SERVICE PRECAUTION MZI 3 7 Fig 24 Identifying Fuel Pump Unit Plug 4WD Courtesy of MAZDA MOTORS CORP NONRETURN VALVE INSPECTION MZI...

Страница 1624: ...I 3 7 facility breakage Fuel can also irritate skin and eyes To prevent this always complete the Fuel Line Safety Procedure while referring to the BEFORE SERVICE PRECAUTION NOTE z Nonreturn valve is i...

Страница 1625: ...explosion resulting in death or serious injury Before draining fuel make sure to discharge static electricity by touching the vehicle body CAUTION z Because the fuel tank is constructed such that the...

Страница 1626: ...tive battery cable and operate the fuel pump CAUTION z Short the specified terminals because shorting the wrong terminal of the main fuse block may cause malfunctions CAUTION z The fuel pump could be...

Страница 1627: ...duct No 3 See REAR HEAT DUCT COMPONENT REMOVAL INSTALLATION 11 Remove in the order indicated in the table 12 Install in the reverse order of removal 13 Complete the AFTER SERVICE PRECAUTION See AFTER...

Страница 1628: ...Assemble in the reverse order of disassembly Fig 31 Identifying Fuel Filter Body Pressure Regulator O Ring Fuel Pump Courtesy of MAZDA MOTORS CORP FUEL PUMP UNIT INSPECTION MZI 3 7 CAUTION z It is nor...

Страница 1629: ...ned from OFF to ON z If the operation sound cannot be verified measure the voltage at fuel pump wiring harness side connector terminal B If as specified inspect the following z Fuel pump continuity If...

Страница 1630: ...ate the fuel pump 5 Verify that operation sound is heard from the fuel pump when ignition switch turn to the ON position Fig 34 Identifying Main Fuse Block Fuel Pump Relay Courtesy of MAZDA MOTORS COR...

Страница 1631: ...le cover remove the following parts 1 Second row seat See SECOND ROW SEAT REMOVAL INSTALLATION 2 Edge cover See LONG SLIDER REMOVAL INSTALLATION 3 Long slider cover See LONG SLIDER REMOVAL INSTALLATIO...

Страница 1632: ...ing Main Fuse Block Fuel Pump Relay Courtesy of MAZDA MOTORS CORP Fig 38 Identifying Fuel Pump Unit Wiring Harness Side Connector Courtesy of MAZDA MOTORS CORP Open circuit z If there is no continuity...

Страница 1633: ...surfaces before performing any work operations See BEFORE SERVICE PRECAUTION MZI 3 7 2 Move the retainer upward using a small flathead screwdriver or a similar tool 3 Pull out the fuel hose straight f...

Страница 1634: ...ector z Push down the retainer using a finger If the retainer cannot be pushed down push the fuel pipe further to the quick release connector 3 Lightly pull and push the quick release connector a few...

Страница 1635: ...Quick Release Connector Wiring Harness Retainer Fuel Injector Connectors Clip Torque Specifications Courtesy of MAZDA MOTORS CORP 6 Install in the reverse order of removal WARNING z Fuel is very flamm...

Страница 1636: ...ing to the following 1 Grasp the clip with a pair of pliers Fig 44 Identifying Clip Fingers Notch CAUTION z Use of a deformed injector retaining clip will cause the injector to not engage correctly Al...

Страница 1637: ...ctor connector position is correct and press the injector and clip into the injector cup Continue pressing until the clip contacts the lower surface of the injector cup 6 Verify that the injector and...

Страница 1638: ...Measure the resistance of the fuel injector z If not as specified replace the fuel injector See FUEL INJECTOR REMOVAL INSTALLATION MZI 3 7 z If as specified but Operation Test is failed carry out the...

Страница 1639: ...e Block Fuel Pump Relay Courtesy of MAZDA MOTORS CORP Fig 50 Identifying PCM Wiring Harness Side Connector Courtesy of MAZDA MOTORS CORP Open circuit 2008 Mazda CX 9 Grand Touring 2008 ENGINE Fuel Sys...

Страница 1640: ...rcuit z If there is continuity the circuit is short Repair or replace the harness No 1 cylinder fuel injector terminal A and body ground No 2 cylinder fuel injector terminal A and body ground No 3 cyl...

Страница 1641: ...TION See FUEL LINE PRESSURE INSPECTION MZI 3 7 NOTE z Due to the adoption of the mechanical returnless fuel system the pressure regulator cannot be inspected separately 2008 Mazda CX 9 Grand Touring 2...

Страница 1642: ...Courtesy of MAZDA MOTORS CORP FUEL TANK SIDE 2008 Mazda CX 9 Grand Touring 2008 ENGINE Fuel System MZI 3 7 Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ENGINE Fuel System MZI 3 7 Mazda CX 9 Microsof...

Страница 1643: ...Fuel Pump Unit Quick Release Connector 2WD Courtesy of MAZDA MOTORS CORP AWD 2008 Mazda CX 9 Grand Touring 2008 ENGINE Fuel System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 00 01 AM Page...

Страница 1644: ...Quick Release Connector AWD Courtesy of MAZDA MOTORS CORP FUEL SYSTEM DIAGRAM MZI 3 7 2008 Mazda CX 9 Grand Touring 2008 ENGINE Fuel System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 00...

Страница 1645: ...from fuel z Fuel line spills and leakage are dangerous Fuel can ignite and cause serious injuries or death and damage Fuel can also irritate skin and eyes To prevent this always complete the following...

Страница 1646: ...s leakage replace the fuel hoses and clips z If there is damage on the seal on the fuel pipe side replace the fuel pipe WARNING z Fuel line spills and leakage are dangerous Fuel can ignite and cause s...

Страница 1647: ...nect the negative battery cable and operate the fuel pump 5 Verify that there is no fuel leakage from the pressurized parts z If there is leakage replace the fuel hoses and clips z If there is damage...

Страница 1648: ...4 Turn the SST lever so that it is 90 to the hose as shown in the figure 5 Make sure the lever of fuel pressure gauge is turned fully clockwise then connect the SST to the schrader valve 6 Verify tha...

Страница 1649: ...CORP Without using M MDS 1 Remove the fuel pump relay 2 Using a jumper wire short fuel pump relay terminals C and D in the main fuse block 3 Connect the negative battery cable and operate the fuel pum...

Страница 1650: ...1 70 3 psi 9 Stop the fuel pump using the following procedure Using M MDS 1 Stop the fuel pump using the FP simulation function Using M MDS 1 Turn the ignition switch off 2 Disconnect the negative ba...

Страница 1651: ...e spills and leakage are dangerous Fuel can ignite and cause serious injuries or death and damage Fuel can also irritate skin and eyes To prevent this do not damage the sealing surface of the fuel pum...

Страница 1652: ...MAZDA MOTORS CORP Without using M MDS 1 Remove the fuel pump relay 2 Using a jumper wire short fuel pump relay terminals C and D in the main fuse block 3 Connect the negative battery cable and operate...

Страница 1653: ...MP UNIT REMOVAL INSTALLATION MZI 3 7 12 Siphon the fuel from the fuel tank 13 Remove in the order indicated in the table 14 Install in the reverse order of removal 15 Complete the AFTER SERVICE PRECAU...

Страница 1654: ...RP Fuel filler pipe protector removal note 1 Remove the rear tire LH 2 Remove the splash shield LH 3 Remove the fuel filler pipe protector Fuel filler pipe removal note 2008 Mazda CX 9 Grand Touring 2...

Страница 1655: ...ehicle 2 Complete the BEFORE SERVICE PRECAUTION See BEFORE SERVICE PRECAUTION MZI 3 7 3 Disconnect the negative battery cable See BATTERY REMOVAL INSTALLATION MZI 3 7 4 Remove the engine cover See ENG...

Страница 1656: ...the fuel pump CAUTION z Short the specified terminals because shorting the wrong terminal of the main fuse block may cause malfunctions CAUTION z The fuel pump could be damaged if it is operated fuel...

Страница 1657: ...L INSTALLATION 3 Long slider cover See LONG SLIDER REMOVAL INSTALLATION Fig 19 Identifying Presilencer Insulator Torque Specifications Courtesy of MAZDA MOTORS CORP 4 Rear heat duct No 3 See REAR HEAT...

Страница 1658: ...RP Fuel filler pipe protector removal note 1 Remove the rear tire LH 2 Remove the splash shield LH 3 Remove the fuel filler pipe protector Fuel filler pipe removal note 2008 Mazda CX 9 Grand Touring 2...

Страница 1659: ...ng parts 1 Second row seat LH See SECOND ROW SEAT REMOVAL INSTALLATION 2 Edge cover See LONG SLIDER REMOVAL INSTALLATION 3 Long slider cover See LONG SLIDER REMOVAL INSTALLATION 4 Rear heat duct No 3...

Страница 1660: ...e is airflow from port A and the pressure is 0 3 kPa 0 22 mmHg 0 0 8 inHg z If malfunction replace the fuel tank 12 Apply a pressure of 0 5 kPa 3 8 mmHg 0 1 inHg to port B and wait for a while Fig 22...

Страница 1661: ...lace the fuel tank 16 Complete the AFTER SERVICE PRECAUTION See AFTER SERVICE PRECAUTION MZI 3 7 Fig 24 Identifying Fuel Pump Unit Plug 4WD Courtesy of MAZDA MOTORS CORP NONRETURN VALVE INSPECTION MZI...

Страница 1662: ...I 3 7 facility breakage Fuel can also irritate skin and eyes To prevent this always complete the Fuel Line Safety Procedure while referring to the BEFORE SERVICE PRECAUTION NOTE z Nonreturn valve is i...

Страница 1663: ...explosion resulting in death or serious injury Before draining fuel make sure to discharge static electricity by touching the vehicle body CAUTION z Because the fuel tank is constructed such that the...

Страница 1664: ...tive battery cable and operate the fuel pump CAUTION z Short the specified terminals because shorting the wrong terminal of the main fuse block may cause malfunctions CAUTION z The fuel pump could be...

Страница 1665: ...duct No 3 See REAR HEAT DUCT COMPONENT REMOVAL INSTALLATION 11 Remove in the order indicated in the table 12 Install in the reverse order of removal 13 Complete the AFTER SERVICE PRECAUTION See AFTER...

Страница 1666: ...Assemble in the reverse order of disassembly Fig 31 Identifying Fuel Filter Body Pressure Regulator O Ring Fuel Pump Courtesy of MAZDA MOTORS CORP FUEL PUMP UNIT INSPECTION MZI 3 7 CAUTION z It is nor...

Страница 1667: ...ned from OFF to ON z If the operation sound cannot be verified measure the voltage at fuel pump wiring harness side connector terminal B If as specified inspect the following z Fuel pump continuity If...

Страница 1668: ...ate the fuel pump 5 Verify that operation sound is heard from the fuel pump when ignition switch turn to the ON position Fig 34 Identifying Main Fuse Block Fuel Pump Relay Courtesy of MAZDA MOTORS COR...

Страница 1669: ...le cover remove the following parts 1 Second row seat See SECOND ROW SEAT REMOVAL INSTALLATION 2 Edge cover See LONG SLIDER REMOVAL INSTALLATION 3 Long slider cover See LONG SLIDER REMOVAL INSTALLATIO...

Страница 1670: ...ing Main Fuse Block Fuel Pump Relay Courtesy of MAZDA MOTORS CORP Fig 38 Identifying Fuel Pump Unit Wiring Harness Side Connector Courtesy of MAZDA MOTORS CORP Open circuit z If there is no continuity...

Страница 1671: ...surfaces before performing any work operations See BEFORE SERVICE PRECAUTION MZI 3 7 2 Move the retainer upward using a small flathead screwdriver or a similar tool 3 Pull out the fuel hose straight f...

Страница 1672: ...ector z Push down the retainer using a finger If the retainer cannot be pushed down push the fuel pipe further to the quick release connector 3 Lightly pull and push the quick release connector a few...

Страница 1673: ...Quick Release Connector Wiring Harness Retainer Fuel Injector Connectors Clip Torque Specifications Courtesy of MAZDA MOTORS CORP 6 Install in the reverse order of removal WARNING z Fuel is very flamm...

Страница 1674: ...ing to the following 1 Grasp the clip with a pair of pliers Fig 44 Identifying Clip Fingers Notch CAUTION z Use of a deformed injector retaining clip will cause the injector to not engage correctly Al...

Страница 1675: ...ctor connector position is correct and press the injector and clip into the injector cup Continue pressing until the clip contacts the lower surface of the injector cup 6 Verify that the injector and...

Страница 1676: ...Measure the resistance of the fuel injector z If not as specified replace the fuel injector See FUEL INJECTOR REMOVAL INSTALLATION MZI 3 7 z If as specified but Operation Test is failed carry out the...

Страница 1677: ...e Block Fuel Pump Relay Courtesy of MAZDA MOTORS CORP Fig 50 Identifying PCM Wiring Harness Side Connector Courtesy of MAZDA MOTORS CORP Open circuit 2008 Mazda CX 9 Grand Touring 2008 ENGINE Fuel Sys...

Страница 1678: ...rcuit z If there is continuity the circuit is short Repair or replace the harness No 1 cylinder fuel injector terminal A and body ground No 2 cylinder fuel injector terminal A and body ground No 3 cyl...

Страница 1679: ...TION See FUEL LINE PRESSURE INSPECTION MZI 3 7 NOTE z Due to the adoption of the mechanical returnless fuel system the pressure regulator cannot be inspected separately 2008 Mazda CX 9 Grand Touring 2...

Страница 1680: ...A MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 HVAC Control System HVAC Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 HVAC Control System HVAC Mazda CX 9 Microsoft Sunday November 15 2009 10 12 35 A...

Страница 1681: ...l System Location Index 2 Of 2 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 HVAC Control System HVAC Mazda CX 9 Microsoft Sunday November 15 2009 10 12 35 AM Page 2 2005 Mitchell R...

Страница 1682: ...the fuse block out of the way Fig 3 Detaching Fuse Block Tab Courtesy of MAZDA MOTORS CORP 7 Remove in the order indicated in the table Fig 4 Identifying Air Intake Actuator Removal Order Courtesy of...

Страница 1683: ...TION DRIVER SIDE 1 Disconnect the negative battery cable 2 Remove the following parts 1 Dashboard under cover Driver side See DASHBOARD UNDER COVER REMOVAL INSTALLATION 2 Side wall See SIDE WALL REMOV...

Страница 1684: ...5 Dashboard under cover See DASHBOARD UNDER COVER REMOVAL INSTALLATION 6 Side wall See SIDE WALL REMOVAL INSTALLATION 7 Console panel See CONSOLE PANEL REMOVAL INSTALLATION 8 Console cover See CONSOL...

Страница 1685: ...brake switch from the brake pedal with the brake switch connector connected See BRAKE PEDAL REMOVAL INSTALLATION 6 Remove the selector lever component See SELECTOR LEVER COMPONENT REMOVAL INSTALLATION...

Страница 1686: ...MAZDA MOTORS CORP Fig 10 Inspecting Front Air Mix Actuator Driver Side Courtesy of MAZDA MOTORS CORP 2 Verify that the resistance between terminals A and E and E and C matches the front air mix actua...

Страница 1687: ...uator operates as shown in the table z If the operation condition is not normal replace the front air mix actuator FRONT AIR MIX ACTUATOR OPERATION Fig 12 Front Air Mix Actuator Circuit Diagram Passen...

Страница 1688: ...de front seat to the maximum forward end 2 Disconnect the negative battery cable 3 Remove the following parts 1 Decoration panel See DECORATION PANEL REMOVAL INSTALLATION 2 Front console box mat See F...

Страница 1689: ...terminal F or G connect terminal G or F to ground and then verify that the rear air mix actuator operates as shown in the table z If the operation condition is not normal replace the rear air mix actu...

Страница 1690: ...the following parts 1 Decoration panel See DECORATION PANEL REMOVAL INSTALLATION 2 Front console box mat See FRONT CONSOLE BOX MAT REMOVAL INSTALLATION 3 Indicator panel See INDICATOR PANEL REMOVAL I...

Страница 1691: ...UMN REMOVAL INSTALLATION 24 A pillar trim See A PILLAR TRIM REMOVAL INSTALLATION 25 Side panel See SIDE PANEL REMOVAL INSTALLATION 3 Disconnect the front door wiring harness connector Driver side See...

Страница 1692: ...perates as shown in the table z If the operation condition is not normal replace the front airflow mode actuator FRONT AIRFLOW MODE ACTUATOR OPERATION Fig 20 Front Airflow Mode Actuator Circuit Diagra...

Страница 1693: ...front seat to the maximum forward end 2 Disconnect the negative battery cable 3 Remove the following parts 1 Decoration panel See DECORATION PANEL REMOVAL INSTALLATION 2 Front console box mat See FRO...

Страница 1694: ...al F or G connect terminal G or F to ground and then verify that the rear airflow mode actuator operates as shown in the table z If the operation condition is not normal replace the rear airflow mode...

Страница 1695: ...w Mode Actuator Operation Terminals A E With E C Resistance Graph Courtesy of MAZDA MOTORS CORP FRONT BLOWER MOTOR REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the dashboard u...

Страница 1696: ...on panel See DECORATION PANEL REMOVAL INSTALLATION 2 Front console box mat See FRONT CONSOLE BOX MAT REMOVAL INSTALLATION 3 Indicator panel See INDICATOR PANEL REMOVAL INSTALLATION 4 Front console box...

Страница 1697: ...0 Inspecting Rear Blower Motor Courtesy of MAZDA MOTORS CORP FRONT POWER METAL OXIDE SEMICONDUCTOR FIELD EFFECT TRANSISTOR POWER MOS FET REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2...

Страница 1698: ...CTOR FIELD EFFECT TRANSISTOR POWER MOS FET INSPECTION 1 Verify that the continuity between the front power MOS FET terminals is as indicated in the table z If there is any malfunction replace the fron...

Страница 1699: ...X REMOVAL INSTALLATION 5 Dashboard under cover See DASHBOARD UNDER COVER REMOVAL INSTALLATION 6 Side wall See SIDE WALL REMOVAL INSTALLATION 7 Console panel See CONSOLE PANEL REMOVAL INSTALLATION 8 Co...

Страница 1700: ...r power MOS FET z If the blower motor operation is not normal even though no malfunction can be verified inspect the front climate control unit REAR POWER MOS FET TERMINALS CONTINUITY CHART Tester lea...

Страница 1701: ...s shown in the figure and remove the bolt When Using SST Fig 36 Removing Pressure Plate Bolt Courtesy of MAZDA MOTORS CORP When Using Filter Wrench 2 Insert an appropriate bolt into the pressure plate...

Страница 1702: ...OTORS CORP 4 Assemble in the reverse order of disassembly 5 Adjust the magnetic clutch clearance See MAGNETIC CLUTCH ADJUSTMENT SNAP RING INSTALLATION NOTE 1 Install the snap ring so that the tapered...

Страница 1703: ...Verify that the dial gauge graduation is within the standard z If the clearance is not within the specification adjust the clearance by changing the type or number of shims Fig 40 Adjusting Magnetic C...

Страница 1704: ...e battery cable 2 Remove the cover from the dashboard using a fiathead screwdriver wrapped with protective tape 3 Detach the solar radiation sensor connector tab in the position shown in the figure an...

Страница 1705: ...radiation sensor terminal B or C and negative lead to terminal A then measure the resistance z If the resistance is not normal replace the solar radiation sensor Resistance infinity ohms no continuit...

Страница 1706: ...rtesy of MAZDA MOTORS CORP 4 Install in the reverse order of removal AMBIENT TEMPERATURE SENSOR INSPECTION 1 Measure the temperature around the ambient temperature sensor and measure the resistance be...

Страница 1707: ...ATION 3 Console panel LH See CONSOLE PANEL REMOVAL INSTALLATION 4 Hood release lever See HOOD LATCH AND RELEASE LEVER REMOVAL INSTALLATION 5 Lower panel See LOWER PANEL REMOVAL INSTALLATION 3 Remove t...

Страница 1708: ...in temperature sensor terminal z If the characteristics of the cabin temperature sensor are not as shown in the graph replace the cabin temperature sensor Fig 48 Cabin Temperature Sensor Temperature R...

Страница 1709: ...tment See GLOVE COMPARTMENT REMOVAL INSTALLATION 8 Disconnect the front evaporator temperature sensor connector 9 Measure the temperature at the blower inlet 10 Measure the resistance between the fron...

Страница 1710: ...SOLE PANEL REMOVAL INSTALLATION 8 Console cover See CONSOLE COVER REMOVAL INSTALLATION 9 Console See CONSOLE REMOVAL INSTALLATION 3 Disconnect the rear evaporator temperature sensor connector and remo...

Страница 1711: ...ERANT PRESSURE SWITCH REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Discharge the refrigerant from the system See REFRIGERANT RECOVERY See REFRIGERANT CHARGING 3 Grasp the piping bloc...

Страница 1712: ...isconnect the refrigerant pressure switch connector 3 Verify the high pressure side reading of the gauge and continuity between the refrigerant pressure switch terminals z If there is any malfunction...

Страница 1713: ...r panel See INDICATOR PANEL REMOVAL INSTALLATION 4 Front console box See FRONT CONSOLE BOX REMOVAL INSTALLATION 5 Center panel See CENTER PANEL REMOVAL INSTALLATION 3 Remove the screws 4 Remove the fr...

Страница 1714: ...e V Inspection item s 1A Motor operation Driver side front air mix actuator Temperature control dial driver side Moving towards COLD 1 0 or less z Wiring harness continuity short circuit Front climate...

Страница 1715: ...Moving towards COLD B z Wiring harness continuity short circuit Front climate control unit driver side front air mix actuator 1A G 1F F z Driver side front air mix actuator Temperature control dial d...

Страница 1716: ...low mode actuator Temperature control dial rear side Moving towards HOT B z Wiring harness continuity short circuit Front climate control unit Rear airflow mode actuator 1L G 1N F z Rear airflow mode...

Страница 1717: ...2nd Approx 4 6 3rd Approx 3 7 4th Approx 2 9 5th Approx 2 0 6th Approx 1 1 7th 1 0 or less 1Q Rear window defroster switch Rear window defroster relay Rear window defroster switch on 1 0 or less z Wir...

Страница 1718: ...short circuit Front climate control unit rear power MOS FET 1T D 1V C 2 Wiring harness continuity Rear power MOS FET body ground A ground 3 Rear power MOS FET 4 Rear blower motor 5 Rear blower relay 6...

Страница 1719: ...limate control unit ground 1X ground 2A ECT sensor signal Instrument cluster Because this terminal is for communication good no good judgment by terminal voltage is not possible 2B 5V z Driver side fr...

Страница 1720: ...ontrol dial rear side Moving towards HOT Approx 4 3 2E Potentiometer input Front airflow mode actuator Mode switch Moving towards VENT Approx 1 0 z Wiring harness continuity short circuit Front climat...

Страница 1721: ...porator temperature sensor Refer to z Wiring harness continuity Front climate control unit front evaporator temperature sensor 2H B 2P A z Wiring harness short circuit Front climate control unit front...

Страница 1722: ...sor Natural sunlight shined directly on the solar radiation sensor 4 0 z Wiring harness continuity Front climate control unit solar radiation sensor 2M C 2B A z Front climate control unit terminal vol...

Страница 1723: ...rature sensor z Front evaporator temperature sensor z Rear air mix actuator z Rear airflow mode actuator z Rear evaporator temperature sensor Under any condition Inspect for continuity to ground 1 0 o...

Страница 1724: ...E Rear fan control volume Rear climate control unit Airflow volume control dial Off 1 0 or less z Front climate control unit terminal voltage 1T z Wiring harness continuity short circuit Front climate...

Страница 1725: ...ront climate control unit ground 3H ground 3I Ground Rear climate control unit Under any condition Inspect for continuity to ground 1 0 or less z Wiring harness continuity Front climate control unit r...

Страница 1726: ...INSTALLATION 3 Remove the rear cooler duct See REAR COOLER DUCT REMOVAL INSTALLATION 4 Remove the screws 5 Remove the rear climate control unit 6 Install in the reverse order of removal Fig 59 Identi...

Страница 1727: ...e found to be normal replace the rear climate control unit TERMINAL VOLTAGE TABLE REFERENCE Fig 60 Identifying Rear Climate Control Unit Terminals Courtesy of MAZDA MOTORS CORP TERMINAL VOLTAGE REFERE...

Страница 1728: ...ar climate control unit z Front climate control unit terminal voltage 2B Temperature control dial Moving towards medium temperature Approx 2 5 Temperature control dial Moving towards HOT Approx 4 2 D...

Страница 1729: ...y Front climate control unit Rear control switch on B z Wiring harness continuity Front climate control unit rear climate control unit 3C F Rear control switch off 1 0 or less z Wiring harness short c...

Страница 1730: ...the TNS position B H TNS signal Front climate control unit Turn the headlight switch to the off position 1 0 or less z Wiring harness continuity short circuit Front climate control unit rear climate...

Страница 1731: ...goggles If refrigerant splashes into the eyes immediately wash them with clean water and consult a doctor STORING REFRIGERANT z The refrigerant container is highly pressurized If it is subjected to hi...

Страница 1732: ...oil on the vehicle A drop of compressor oil on the vehicle surface can eat away at the paint If oil gets on the vehicle wipe it off immediately z DENSO OIL8 compressor oil PAG oil has a higher moistur...

Страница 1733: ...cuum pump hose to the center joint of the manifold gauge 4 Connect the vacuum pump hose to the vacuum pump 5 Connect the charging hose to the refrigerant tank 6 Place the refrigerant tank on the scale...

Страница 1734: ...manifold gauge are at 101 kPa 760 mmHg 29 9 inHg Close each valve of the manifold gauge CAUTION z Close the manifold gauge valve immediately after stopping the vacuum pump If the valve is left open th...

Страница 1735: ...mosphere In order to prevent the accidental release of refrigerant which can destroy the ozone layer in the stratosphere follow the proper procedures and charge with only a small amount of refrigerant...

Страница 1736: ...for leakage again z If there is no leakage after tightening the joint go to the next step z If there is still a leakage at the same joint discharge the refrigerant and then repair the joint Repeat th...

Страница 1737: ...scattering metal fragments and liquid refrigerant that can seriously injure you Therefore do not open the high pressure side valve while the engine is running WARNING z If charging the system with ref...

Страница 1738: ...the next step 2 Inspect for leakage again z If there is no leakage after tightening the joint go to the next step z If there is still leakage at the same joint discharge the refrigerant and then repai...

Страница 1739: ...easure the ambient temperature and high and low pressure side reading of the manifold gauge 10 Verify that the intersection of the pressure reading of the manifold gauge and ambient temperature is in...

Страница 1740: ...Stabilized condition z The A C compressor repeatedly turns on and off at regular intervals 11 After the blower air is stabilized read the dry bulb thermometer 12 Verify the ambient temperature 13 Ver...

Страница 1741: ...ume approx quantity ml cc fl oz 160 160 5 41 CONTROL SYSTEM A C compressor Magnetic clutch clearance mm in 0 35 0 65 0 014 0 025 2008 Mazda CX 9 Grand Touring 2008 HVAC Technical Data HVAC Mazda CX 9...

Страница 1742: ...2008 Mazda CX 9 Grand Touring 2008 HVAC Symptom Troubleshooting HVAC Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 HVAC Symptom Troubleshooting HVAC Mazda CX 9 Microsoft Sunday November 15 2009 10 14...

Страница 1743: ...t airflow mode does not change when switching front mode switch 2 Amount of air blown from front vents does not change z Malfunction in front blower system z Amount of air blown front vents does not c...

Страница 1744: ...blowing rear vents does not change when switching front and or rear climate control unit airflow volume control dial 8 Air from front rear vents not cold enough z Malfunction in A C basic system z Mag...

Страница 1745: ...ng deformation and air leakage then go to Step 9 No Install the duct securely in the proper position then go to Step 9 5 INSPECT TO SEE WHETHER MALFUNCTION IS IN FRONT HEAT MODE OR FRONT DEFROSTER MOD...

Страница 1746: ...hange DESCRIPTION z Malfunction in front blower system z Amount of air blown front vents does not change when switching front climate control unit airflow control dial POSSIBLE CAUSE z Front A C unit...

Страница 1747: ...r relay and A C 7 5A HEATER 50 A fuse then go to Step 15 6 INSPECT TO SEE WHETHER MALFUNCTION IS IN WIRING HARNESS OPEN CIRCUIT BETWEEN FRONT BLOWER RELAY AND GROUND OR ELSEWHERE z Measure the voltage...

Страница 1748: ...he voltage approx 0 V Yes Go to the next step No Repair the wiring harness between the front power MOS FET and ground then go to Step 15 11 INSPECT FRONT A C UNIT z Inspect the fan for following Is th...

Страница 1749: ...5 14 INSPECT TO SEE WHETHER MALFUNCTION IS IN CLIMATE CONTROL UNIT OR WIRING HARNESS SHORT TO GROUND IN WIRING HARNESS BETWEEN FRONT POWER MOS FET AND FRONT CLIMATE CONTROL UNIT z Inspect for continui...

Страница 1750: ...ormal Yes Go to the next step No Go to Step 4 3 INSPECT TO SEE WHETHER MALFUNCTION OPEN OR SHORT CIRCUIT IS IN AIR INTAKE ACTUATOR OR WIRING HARNESS BETWEEN CLIMATE CONTROL UNIT AND AIR INTAKE ACTUATO...

Страница 1751: ...UNCTION IS IN WIRING HARNESS SHORT TO GROUND BETWEEN CLIMATE CONTROL UNIT AND AIR INTAKE ACTUATOR OR ELSEWHERE z Turn the ignition switch to the LOCK position z Inspect for continuity at the following...

Страница 1752: ...if the malfunction recurs 4 No temperature control with front climate control unit DESCRIPTION z Malfunction in A C unit and or front climate control unit air mix system z Temperature does not change...

Страница 1753: ...ove obstruction then go to Step 9 No Go to the next step 6 INSPECT A C UNIT AIR INTAKE DOOR z Is the A C unit air intake door securely and properly installed Yes Inspect the air intake door for cracks...

Страница 1754: ...ions to the specified torque Repair or replace the heater piping then go to the next step 9 VERIFY REPAIR z Does the unit operate in every temperature setting Yes Troubleshooting completed Explain rep...

Страница 1755: ...tuator for followings Is there grease on the link Is the link securely and properly positioned Is the link free of obstructions z Are the above items normal Yes Go to the next step No Apply grease or...

Страница 1756: ...trol unit then go to Step 14 9 INSPECT WIRING HARNESS BETWEEN FRONT CLIMATE CONTROL UNIT AND AIR INTAKE ACTUATOR FOR CONTINUITY z Turn the ignition switch to the LOCK position z Is there continuity be...

Страница 1757: ...DOOR IS POSITIONED SECURELY AND PROPERLY z Is the A C unit air intake door securely and properly positioned Yes Inspect the air intake door for cracks or damage then go to the next step No Install th...

Страница 1758: ...front terminal D rear Terminal 31 front terminal E rear Terminal 3C front terminal F rear z Is there any open short or poor connection of terminals Yes Repair or replace malfunctioning part then go to...

Страница 1759: ...climate control unit terminal F rear airflow mode actuator Terminal 1L front climate control unit terminal G rear airflow mode actuator z Is there any open short or poor connection of terminals Yes R...

Страница 1760: ...assage then go to Step 13 3 INSPECT TO SEE WHETHER MALFUNCTION IS IN REAR BLOWER RELAY SYSTEM OR REAR POWER MOS FET z Turn the ignition switch to ON position z Turn the rear fan switch to OFF position...

Страница 1761: ...wer motor terminal Terminal A blower motor operation signal z Is the voltage approx 12 V Yes Go to the next step No Replace the rear blower motor then go to Step 13 8 INSPECT TO SEE WHETHER MALFUNCTIO...

Страница 1762: ...FET then go to the next step No Repair or replace for open circuit between the rear power MOS FET and the front climate control unit then go to Step 13 12 INSPECT TO SEE WHETHER MALFUNCTION IS IN REA...

Страница 1763: ...unction symptoms No Go to the next step 3 INSPECT TO SEE WHETHER MALFUNCTION IS IN A C UNIT INTAKE AND CONDENSER OR ELSEWHERE z Are the refrigerant high pressure and low pressure values both high Yes...

Страница 1764: ...malfunction occur after the A C compressor turns on Yes Go to the next step No Replace the condenser and vacuum the refrigerant line more than 30 min by the vacuum pump add refrigerant to the specifi...

Страница 1765: ...hen go to Step 20 No If the piping is damaged or cracked replace it Then go to Step 20 If there is no damage go to the next step 12 INSPECT EVAPORATOR PIPING CONNECTION IN A C UNIT FOR LOOSE z Are the...

Страница 1766: ...roubleshooting completed Explain to customer that cause was insufficient compressor oil No Replace the A C compressor then go to Step 20 Cause is defective A C compressor 17 INSPECT TO SEE WHETHER MAL...

Страница 1767: ...r position Yes Replace the expansion valve then go to the next step Since the valve opens too much replacement is necessary No Install the heat sensing tube securely in the proper position then go to...

Страница 1768: ...ate Yes Go to Step 1 of troubleshooting index No 7 No Go to the next step 3 INSPECT FOR DTC IN PCM z Inspect for DTCs related to the PCM onboard diagnostic system z Are any DTCs displayed Yes Go to ap...

Страница 1769: ...then go to Step 16 No Replace refrigerant pressure switch then go to Step 16 9 INSPECT TO SEE WHETHER MALFUNCTION SHORT CIRCUIT IS IN A C CONTROL SIGNAL CIRCUIT BETWEEN A C RELAY AND PCM OR ELSEWHERE...

Страница 1770: ...e at the following terminal of A C relay Terminal D magnetic clutch operation signal z Is voltage approx 12 V Yes Inspect wiring harness between A C relay and magnetic clutch z If above wiring harness...

Страница 1771: ...FERENCE NOISE z Is there a rattling or vibrating sound interference noise Yes Go to Step 18 No Go to the next step 4 INSPECT MAGNETIC CLUTCH OPERATION NOISE z Is there a clicking sound magnetic clutch...

Страница 1772: ...tester z Are above items okay Yes Go to the next step No If piping or A C component s is damaged or cracked replace then go to Step 19 If there is gas leakage repair or replace connection and replace...

Страница 1773: ...k malfunction symptoms 14 CHECK TO SEE WHETHER MALFUNCTION IS IN A C COMPRESSOR OR ELSEWHERE z Is noise heard immediately after A C compressor is stopped Yes Replace A C compressor then go to Step 19...

Страница 1774: ...ore replacement of the receiver drier is necessary 11 Dual A C control function does not operate DESCRIPTION z Driver or passenger side temperature control does not operate individually POSSIBLE CAUSE...

Страница 1775: ...4 INSPECT FRONT AIR MIX ACTUATOR z Inspect the suspect side front air mix actuator z Is the front air mix actuator normal Yes Go to the next step No Replace the suspect front air mix actuator then go...

Страница 1776: ...minal C each side front air mix actuator position sensor z Is there any open short or poor connection of terminals Yes Repair or replace malfunction part then go to Step 9 No Replace the front climate...

Страница 1777: ...nd front passenger seat No symptoms then repeat from Step 1 if malfunction recurs 2008 Mazda CX 9 Grand Touring 2008 HVAC Symptom Troubleshooting HVAC Mazda CX 9 Microsoft Sunday November 15 2009 10 1...

Страница 1778: ...g 2008 HVAC Basic System Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 HVAC Basic System Mazda CX 9 Microsoft Sunday November 15 2009 10 11 59 AM Page 1 2005 Mitchell Repair Information Company LLC Mi...

Страница 1779: ...asic System Location Index FRONT A C UNIT REMOVAL INSTALLATION 2008 Mazda CX 9 Grand Touring 2008 HVAC Basic System Mazda CX 9 Microsoft Sunday November 15 2009 10 11 59 AM Page 2 2005 Mitchell Repair...

Страница 1780: ...TION 15 Lower column cover See COLUMN COVER REMOVAL INSTALLATION 16 Driver side air bag module See DRIVER SIDE AIR BAG MODULE REMOVAL INSTALLATION 17 Steering wheel See STEERING WHEEL AND COLUMN REMOV...

Страница 1781: ...nuts 15 Remove the bracket 16 Remove the bolts 17 Remove the dashboard bracket Fig 2 Identifying Dashboard Bracket Nuts Bolts Torque Specifications 18 Remove the hose clips 19 Remove the front heater...

Страница 1782: ...pill CAUTION z If moisture or foreign material enters the refrigeration cycle cooling ability will be lowered and abnormal noise or other malfunction could occur Always plug open fittings immediately...

Страница 1783: ...SASSEMBLY ASSEMBLY 1 Disassemble in the order indicated in the table 2 Assemble in the reverse order of disassembly 2008 Mazda CX 9 Grand Touring 2008 HVAC Basic System Mazda CX 9 Microsoft Sunday Nov...

Страница 1784: ...2008 Mazda CX 9 Grand Touring 2008 HVAC Basic System Mazda CX 9 Microsoft Sunday November 15 2009 10 11 59 AM Page 7 2005 Mitchell Repair Information Company LLC...

Страница 1785: ...panel See COWL PANEL REMOVAL INSTALLATION 5 Front cooler pipe No 1 bracket installation nut Fig 8 Identifying Front Cooler Pipe No 1 Bracket Installation Nut Torque Specifications 6 Nut 7 Front coole...

Страница 1786: ...ifying Front Expansion Valve Bolts Torque Specifications AIR FILTER REMOVAL INSTALLATION 1 Remove the glove compartment service hole cover 2 Remove the cover in the direction of the arrow Fig 9 Identi...

Страница 1787: ...r FRONT EVAPORATOR INSPECTION 1 Inspect the front evaporator for damage cracks and oil leakage z If there is any malfunction replace the front evaporator 2 Visually inspect the fins for bending z If t...

Страница 1788: ...ee DECORATION PANEL REMOVAL INSTALLATION 5 Front console box mat See FRONT CONSOLE BOX MAT REMOVAL INSTALLATION 6 Indicator panel See INDICATOR PANEL REMOVAL INSTALLATION 7 Front console box See FRONT...

Страница 1789: ...REMOVAL INSTALLATION 14 Trunk box See TRUNK BOX REMOVAL INSTALLATION 15 Seat side box See SEAT SIDE BOX REMOVAL INSTALLATION 16 Trunk end trim See TRUNK END TRIM REMOVAL INSTALLATION 17 Third row seat...

Страница 1790: ...cover See LONG SLIDER REMOVAL INSTALLATION 3 Cut away the floor covering as shown in the figure 4 Turn floor covering over 5 Remove the rear heat duct No 3 6 Install in the reverse order of removal N...

Страница 1791: ...See LONG SLIDER REMOVAL INSTALLATION 3 Cut away the floor covering as shown in the figure 4 Turn floor covering over 5 Remove the rear heat duct No 4 6 Install in the reverse order of removal NOTE z...

Страница 1792: ...egative battery cable 2 Evacuate the refrigerant from the system See REFRIGERANT RECOVERY See REFRIGERANT CHARGING 3 Drain the engine coolant See ENGINE COOLANT REPLACEMENT MZI 3 7 4 Remove the follow...

Страница 1793: ...e the rear cooler pipe No 1 Do not allow compressor oil to spill 7 Jack up the vehicle 8 Remove the hose clip 9 Remove the rear heater hose No 1 and No 2 CAUTION z If moisture or foreign material ente...

Страница 1794: ...GERANT SYSTEM PERFORMANCE TEST Fig 22 Identifying Rear A C Unit Removal Order Torque Specifications REAR A C UNIT DISASSEMBLY ASSEMBLY 1 Disassemble in the order indicated in the table 2 Assemble in t...

Страница 1795: ...ect for bent fins z If any are bent use a flathead screwdriver to straighten them REAR HEATER CORE INSPECTION 1 Inspect for cracks damage and coolant leakage z If any are found replace the rear heater...

Страница 1796: ...INSTALLATION NOTE 1 Rotate new A C compressor shaft six to eight revolutions while collecting refrigerant oil in a clean measuring device Use this refrigerant oil to refill new compressor Do not allo...

Страница 1797: ...L INSTALLATION 1 Disconnect the negative battery cable 2 Discharge the refrigerant See REFRIGERANT CHARGING 3 Drain the engine coolant See ENGINE COOLANT REPLACEMENT MZI 3 7 4 Remove the air cleaner a...

Страница 1798: ...See REFRIGERANT SYSTEM PERFORMANCE TEST CONDENSER INSPECTION 1 Inspect the condenser for cracks damage and oil leakage z If there is any malfunction replace the condenser 2 Visually inspect the fins...

Страница 1799: ...OWL GRILLE REMOVAL INSTALLATION 3 Windshield wiper motor See WINDSHIELD WIPER MOTOR REMOVAL INSTALLATION 4 Cowl panel See COWL PANEL REMOVAL INSTALLATION 4 Remove in the order indicated in the table F...

Страница 1800: ...Insert the heater pipe into the heater hose until the hose reaches the bracket or the protrusion on the pipe z When the rear heater pipe is removed bleed the air from the rear heater pipe thoroughly...

Страница 1801: ...F oil cooler hose from the radiator 6 Remove the radiator See RADIATOR REMOVAL INSTALLATION MZI 3 7 7 Remove the condenser See CONDENSER REMOVAL INSTALLATION 8 Remove the coolant reserve tank retainin...

Страница 1802: ...REMOVAL INSTALLATION 4 Front console box See FRONT CONSOLE BOX REMOVAL INSTALLATION 5 Dashboard under cover See DASHBOARD UNDER COVER REMOVAL INSTALLATION 6 Side wall See SIDE WALL REMOVAL INSTALLATI...

Страница 1803: ...pecifications 13 Remove the nuts and disconnect the presilencer and middle pipe 14 Disconnect the rubber hanger 15 Remove the bolts and presilencer insulator 16 Remove the bolts 17 Remove the nut and...

Страница 1804: ...COOLANT LEAKAGE INSPECTION MZI 3 7 25 Inspect the ATF level See AUTOMATIC TRANSAXLE FLUID ATF INSPECTION AW6A EL AW6AX EL 26 Perform the refrigerant system performance test See REFRIGERANT SYSTEM PERF...

Страница 1805: ...EFRIGERANT LINE INSTALLATION NOTE 1 Temporarily tighten the joint bolt by hand 2 Connect the block joint type pipes by grasping the female side of the block with pliers or similar tool and holding fir...

Страница 1806: ...ble 5 Install in the reverse order of removal CAUTION z Apply small amount of the specified dielectric grease to the inside of the ignition coils then install the ignition coils to the spark plugs Spe...

Страница 1807: ...ION MZI 3 7 2 Using a tester measure the resistance between the ignition coil terminal A and ignition coil boot socket z If not within the specification replace the ignition coil Ignition coil seconda...

Страница 1808: ...CTION 1 Measure the spark plug gap using a wire type plug gap gauge z If not within the specification replace the spark plug CAUTION z If a spark plug that is not as specified is installed engine perf...

Страница 1809: ...the carbon by performing no load racing of the engine z When performing the no load racing apply the side brake and foot brake move the selector lever to P position to prevent an accident and serious...

Страница 1810: ...he figure z If not within the specification replace the spark plug Spark plug resistance 2 20 kilohms Fig 5 Measuring Resistance Of Spark Plug With Tester Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9...

Страница 1811: ...OTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Instrumentation Driver Info Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Instrumentation Driver Info Mazda CX 9 Microso...

Страница 1812: ...TALLATION 4 Remove in the order indicated in the table Fig 2 Identifying Instrument Cluster Components Courtesy of MAZDA MOTORS CORP 5 Install in the reverse order of removal 6 When replacing the inst...

Страница 1813: ...ifying Proper Position Of Instrument Cluster Display Courtesy of MAZDA MOTORS CORP NOTE z Use the IDS laptop PC because the PDS Pocket PC does not support the INSTRUMENT CLUSTER CONFIGURATION z If all...

Страница 1814: ...Y ASSEMBLY 1 Disassemble in the order indicated in the table NOTE z During the odometer data writing procedure As Built Data VIN and Vehicle Data input is requested Obtain the As Built Sheet for the v...

Страница 1815: ...1 Adjust the tire pressure to the specification 2 Using a speedometer tester verify that the tester reading is as indicated in the table below SPEEDOMETER TESTER INDICATION AND ALLOWABLE RANGE REFEREN...

Страница 1816: ...the IDS laptop PC 1 Select DataLogger 2 Select Modules 3 Select IC z When using the PDS Pocket PC 1 Select Module Tests 2 Select IC 3 Select DataLogger 3 Compare the data monitor item IC_TACHO with th...

Страница 1817: ...T CHECK MODE CHECK CODE TABLE CHECK CODE TABLE NOTE z In this mode it is possible to verify the items in the following chart Check code Check item Related items 08 TNS relay z Lights on reminder warni...

Страница 1818: ...pect a check code with a number smaller than the code number you are currently inspecting terminate the check mode then repeat the inspection from the beginning z If a speed signal is input to the ins...

Страница 1819: ...of MAZDA MOTORS CORP NOTE z When inspecting more than two check codes begin with the code with the 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Instrumentation Driver Info Mazda CX 9 Microsoft...

Страница 1820: ...the instrument cluster z If the voltage is not as specified inspect the following parts TNS relay Wiring harness Battery TNS relay instrument cluster 2 Turn the headlight switch off TNS relay OFF Ver...

Страница 1821: ...o approx 60 km h or 60 mph The speedometer is normal Except above Replace the instrument cluster Check code 13 Tachometer operation signal INSPECTION CONDITION DISPLAY ACTION After selecting check cod...

Страница 1822: ...hing signal INSPECTION CONDITION DISPLAY ACTION After selecting check code 16 wait for approx 2 s Fuel level warning light flashes three times The fuel level warning light is normal Except above Repla...

Страница 1823: ...and 1R Go to the next step Except above Go to the Step 6 4 Using the SST Fuel and thermometer checker or resistor input 60 ohms between instrument cluster terminals 1D and 1R Go to the next step Exce...

Страница 1824: ...the wiring harness or connector z If there is no malfunction replace the instrument cluster Check code 23 Fuel gauge operation signal INSPECTION CONDITION DISPLAY ACTION After selecting check code 23...

Страница 1825: ...e is normal Except above Replace the instrument cluster Replace the instrument cluster Check code 26 Odometer tripmeter display signal INSPECTION CONDITION DISPLAY ACTION z Display is normal z Warning...

Страница 1826: ...light Washer fluid level warning light ETC warning light Fuel cap warning light AWD warning light AT warning light z The odometer tripmeter is normal z Warning and indicator is normal Except above Rep...

Страница 1827: ...ION DISPLAY ACTION Turn the headlight switch to the TNS position After selecting check code 57 wait for approx 2 s Illumination light hazard warning switch center panel unit etc flashes three times Th...

Страница 1828: ...ction After Fuel Pump Unit Installation z A person charged with static electricity could cause a fire or explosion resulting in death or serious injury Before draining fuel make sure to discharge stat...

Страница 1829: ...f MAZDA MOTORS CORP 7 Start the fuel pump using the following procedure Using M MDS 1 Connect the negative battery cable 2 Connect the M MDS to the DLC 2 3 Using the simulation function FP start the f...

Страница 1830: ...dentifying Data Link Connector 2 Courtesy of MAZDA MOTORS CORP CAUTION z The fuel pump could be damaged if it is operated fuel pump idling while there is no fuel in the fuel tank Verify the amount of...

Страница 1831: ...P 12 Install in the reverse order of removal 13 Complete the AFTER SERVICE PRECAUTION See AFTER SERVICE PRECAUTION MZI 3 7 FUEL GAUGE SENDER UNIT INSPECTION 1 Move the float to the topmost and bottomm...

Страница 1832: ...the oil pressure warning light does not illuminate or remains illuminated inspect the BCM and related wiring harness If the BCM and related wiring harness are normal inspect the oil pressure See OIL P...

Страница 1833: ...T CONSOLE BOX REMOVAL INSTALLATION 5 Center panel See CENTER PANEL REMOVAL INSTALLATION 3 Remove in the order indicated in the table Fig 14 Identifying Information Display Components Courtesy of MAZDA...

Страница 1834: ...ent cluster z Related wiring harness LCD LCD NOTE z The check codes are displayed in numerical order While performing the inspection if you want to inspect a check code with a number smaller than the...

Страница 1835: ...ormation display is normal CAN system communication error DTC U2516 See DTC TABLE MULTIPLEX COMMUNICATION SYSTEM Check code 02 z Communication status to audio unit z Communication status to climate co...

Страница 1836: ...ON SYSTEM Vehicle without audio unit Climate control unit Communication to climate control unit is normal Communication error to climate control unit DTC U0164 See DTC TABLE MULTIPLEX COMMUNICATION SY...

Страница 1837: ...the headlight switch off TNS relay OFF Verify that the voltage of the information display terminal C is 1 0 V or less z If the voltage is as specified replace the information display z If the voltage...

Страница 1838: ...display 2 Turn the ignition switch off Verify that the voltage of the information display terminal E is 1 0 V or less z If the voltage is as specified replace the information display z If the voltage...

Страница 1839: ...instrument cluster 2 Turn the dimmer cancel switch off Verify that the voltage of the information display terminal F is B z If the voltage is as specified replace the information display z If the vol...

Страница 1840: ...Courtesy of MAZDA MOTORS CORP BLIND SPOT MONITORING BSM CONTROL MODULE INSPECTION 1 Remove the trunk box See TRUNK BOX REMOVAL INSTALLATION 2 Remove the seat side box BSM control module LH only See SE...

Страница 1841: ...er due to its water resistance processing therefore the short wiring harness connector is used for measuring the terminal voltage z If the terminal voltage is not as indicated in the table inspect the...

Страница 1842: ...M OFF switch Ignition switch at ON BSM OFF switch is pressed 1 0 or less z BSM OFF switch z Related wiring harnesses BSM OFF switch is not pressed B D 2 E F CAN_L Because this terminal is for communic...

Страница 1843: ...ity is not as indicated in the table replace the short wiring harness connector 2 BSM control module LH only NOTE z Terminal voltage of both the left and right BSM control modules is equivalent 2008 M...

Страница 1844: ...t the negative battery cable 2 Remove the dashboard under cover LH See DASHBOARD UNDER COVER REMOVAL INSTALLATION 3 Remove the hood release lever See HOOD LATCH AND RELEASE LEVER 2008 Mazda CX 9 Grand...

Страница 1845: ...ard BLIND SPOT MONITORING BSM OFF SWITCH INSPECTION 1 Remove the BSM OFF switch See BLIND SPOT MONITORING BSM OFF SWITCH REMOVAL INSTALLATION 2 Verify that the continuity is as indicated in the table...

Страница 1846: ...OVAL INSTALLATION 5 Remove the nuts 6 Remove the BSM bracket 7 Install in the reverse order of removal Fig 23 Identifying Blind Spot Monitoring Bracket Torque Specifications Courtesy of MAZDA MOTORS C...

Страница 1847: ...est cannot be performed correctly if obstructions which interfere with radar emitting adhere to the BSM control module or the rear bumper Perform the following procedure before performing the radar te...

Страница 1848: ...r position at the front of the vehicle and mark the center position on the floor surface CAUTION z If an obstruction such as a drain lid or a person is within a 3 500 mm 137 8 in radius from the BSM c...

Страница 1849: ...emblem indicates the center position at the front of the vehicle z A commercially available plum bob weight 150 g 5 29 oz can be substituted for the SST Fig 27 Identifying Center Position Of Vehicle...

Страница 1850: ...Fig 29 Identifying BSM Control Module Radius Courtesy of MAZDA MOTORS CORP 9 Set the SST reflector installation surface level using the bubble level built into the SST tripod Fig 30 Identifying SST R...

Страница 1851: ...SST plum bob is positioned over the marked position Fig 32 Identifying Center Plumbob Over Floor Mark Courtesy of MAZDA MOTORS CORP 12 Perform the BSM radar test according to the screen instructions u...

Страница 1852: ...S display z TEST PASSED is displayed Radar is normal z TEST FAILED is displayed Perform the inspection according to the following table Fig 34 Identifying Data Link Connector 2 Courtesy of MAZDA MOTOR...

Страница 1853: ...TEST z Is TEST PASSED displayed Yes Replace the rear bumper See REAR BUMPER REMOVAL INSTALLATION No Go to the next step 4 INSPECT BSM CONTROL MODULE FOR INCORRECT INSTALLATION AND DISTORTION AT VEHIC...

Страница 1854: ...ASSED displayed REMOVAL INSTALLATION 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Instrumentation Driver Info Mazda CX 9 Microsoft Sunday November 15 2009 10 42 27 AM Page 44 2005 Mitchell Repa...

Страница 1855: ...YSTEM DIAGRAM MZI 3 7 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE Intake Air System MZI 3 7 Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE Intake Air System MZI 3 7 Mazda C...

Страница 1856: ...TORS CORP INTAKE AIR SYSTEM VACUUM HOSE ROUTING DIAGRAM MZI 3 7 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE Intake Air System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 05 41 AM...

Страница 1857: ...il they are cool before removing the intake air system z Fuel vapor is hazardous It can easily ignite causing serious injury and damage Always keep sparks and flames away from fuel z Fuel line spills...

Страница 1858: ...able 5 Install in the reverse order of removal 6 Complete the AFTER SERVICE PRECAUTION See AFTER SERVICE PRECAUTION MZI 3 7 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE Intake Air System MZI...

Страница 1859: ...take Air System Torque Specification 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERFORMANCE Intake Air System MZI 3 7 Mazda CX 9 Microsoft Sunday November 15 2009 10 05 41 AM Page 5 2005 Mitchell Repai...

Страница 1860: ...4 Disconnect the two water hose from the thermostat component 5 Disconnect the thermostat component side of the water inlet pipe which is under the intake manifold 6 Remove the intake manifold and the...

Страница 1861: ...76 101 in lbf Fig 7 Identifying Intake Manifold Bolts Tighten Sequence Courtesy of MAZDA MOTORS CORP DYNAMIC CHAMBER INSTALLATION NOTE 1 Tighten the dynamic chamber installation bolts in the order sh...

Страница 1862: ...ve battery cable See BATTERY REMOVAL INSTALLATION MZI 3 7 2 Remove the engine cover See ENGINE COVER REMOVAL INSTALLATION MZI 3 7 3 Disconnect the throttle body connector 4 Measure the resistance betw...

Страница 1863: ...ollowing wiring harnesses for open or short continuity check Fig 10 Identifying Throttle Body Wiring Harness Side Connector Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ENGINE PERF...

Страница 1864: ...y terminal B and power supply Throttle body terminal B and ground ACCELERATOR PEDAL REMOVAL INSTALLATION MZI 3 7 1 Disconnect the negative battery cable See BATTERY REMOVAL INSTALLATION MZI 3 7 2 Remo...

Страница 1865: ...DY ACCESSORIES Interior Trim Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Interior Trim Mazda CX 9 Microsoft Sunday November 15 2009 10 43 25 AM Page 1 2005 Mitchell Repair Informati...

Страница 1866: ...Trim Location 1 Of 3 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Interior Trim Mazda CX 9 Microsoft Sunday November 15 2009 10 43 25 AM Page 2 2005 Mitchell Repa...

Страница 1867: ...Trim Location 2 Of 3 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Interior Trim Mazda CX 9 Microsoft Sunday November 15 2009 10 43 25 AM Page 3 2005 Mitchell Repa...

Страница 1868: ...R COVER REMOVAL INSTALLATION 6 Side wall See SIDE WALL REMOVAL INSTALLATION 7 Console panel See CONSOLE PANEL REMOVAL INSTALLATION 8 Console cover See CONSOLE COVER REMOVAL INSTALLATION 9 Console See...

Страница 1869: ...EMOVAL INSTALLATION 3 Disconnect the front door wiring harness connector Driver side See FRONT DOOR MODULE REMOVAL INSTALLATION 4 Disconnect the dashboard harness connectors 5 Remove the brake switch...

Страница 1870: ...d when closing the front door resulting in damage to the front door When closing the front door verify that bolt D is completely inserted WARNING z Removing the dashboard without supporting it can be...

Страница 1871: ...les Without Bose See TWEETER REMOVAL INSTALLATION 8 Center speaker See CENTER SPEAKER REMOVAL INSTALLATION 9 Keyless receiver See KEYLESS RECEIVER REMOVAL INSTALLATION 10 Keyless antenna See KEYLESS A...

Страница 1872: ...ALLATION LOWER COLUMN COVER 1 Remove the screws 2 Pull down the tilt wheel release lever 3 Remove the lower column cover in the direction of the arrow 4 Install in the reverse order of removal 2008 Ma...

Страница 1873: ...MAZDA MOTORS CORP 2 Push the rubber in the direction of the arrow while pinching part A of the rubber CAUTION z Remove the rubber by pressing it from the backside of the upper column cover The rubber...

Страница 1874: ...remove the upper column cover 5 Install in the reverse order of removal Fig 11 Identifying Rubber Pushing Direction Courtesy of MAZDA MOTORS CORP UPPER COLUMN COVER INSTALLATION Fig 9 Identifying Rub...

Страница 1875: ...TALLATION 3 Indicator panel See INDICATOR PANEL REMOVAL INSTALLATION 4 Front console box See FRONT CONSOLE BOX REMOVAL INSTALLATION 3 Remove the screws 4 Detach clips A by pulling them in the directio...

Страница 1876: ...the shaded areas shown in the figure Therefore if a wiring harness is in the areas it could get caught and damaged When installing the center panel completely press in the wiring harnesses of the haza...

Страница 1877: ...Vehicles with PLG 9 Disconnect the cabin temperature sensor connector and air hose 10 Remove the lower panel 11 Install in the reverse order of removal Fig 15 Identifying Lower Panel Components Court...

Страница 1878: ...ee CENTER PANEL REMOVAL INSTALLATION 6 Upper column cover See COLUMN COVER REMOVAL INSTALLATION 2 Detach clips A and pins B by pulling them in the direction of the arrow 3 Remove the meter hood 4 Inst...

Страница 1879: ...the glove compartment service hole and detach the stoppers while holding the instrument panel Fig 19 Identifying Glove Compartment Service Hole Courtesy of MAZDA MOTORS CORP 4 Lower the glove compart...

Страница 1880: ...4 Front console box See FRONT CONSOLE BOX REMOVAL INSTALLATION 5 Center panel See CENTER PANEL REMOVAL INSTALLATION 6 Upper column cover See COLUMN COVER REMOVAL INSTALLATION 3 Remove the screws 4 Re...

Страница 1881: ...rrow 6 Install in the reverse order of removal Fig 22 Identifying Ventilator Grille With Hook Screw Passenger Side Courtesy of MAZDA MOTORS CORP CENTER 1 Disconnect the negative battery cable 2 Remove...

Страница 1882: ...move the ventilator grille in the direction of the arrow 6 Install in the reverse order of removal Fig 24 Identifying Ventilator Grille Center Panel With Screw Rear Courtesy of MAZDA MOTORS CORP INNER...

Страница 1883: ...in the reverse order of removal Fig 26 Identifying Side Wall Hook Clips Courtesy of MAZDA MOTORS CORP DASHBOARD UNDER COVER REMOVAL INSTALLATION DRIVER SIDE 1 Remove the fasteners 2 Detach tab A and h...

Страница 1884: ...REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the following parts 1 Decoration panel See DECORATION PANEL REMOVAL INSTALLATION 2 Front console box mat See FRONT CONSOLE BOX MA...

Страница 1885: ...etach clips A and tabs B and C by pulling them in the direction of the arrow 3 Remove the indicator panel 4 Install in the reverse order of removal indicator Fig 30 Identifying Indicator Panel With Cl...

Страница 1886: ...he reverse order of removal Fig 32 View Of Front Console Box Mat Courtesy of MAZDA MOTORS CORP CAUTION z The rubber may deform if it is pried with a flathead screwdriver Therefore fully insert a tape...

Страница 1887: ...connector 6 Remove the front console box 7 Install in the reverse order of removal Fig 33 Identifying Front Console Box Connector Courtesy of MAZDA MOTORS CORP CONSOLE COVER REMOVAL INSTALLATION 1 Dis...

Страница 1888: ...oard under cover See DASHBOARD UNDER COVER REMOVAL INSTALLATION 6 Side wall See SIDE WALL REMOVAL INSTALLATION 7 Console panel See CONSOLE PANEL REMOVAL INSTALLATION 8 Console cover See CONSOLE COVER...

Страница 1889: ...isassemble in the order indicated in the table Fig 36 Identifying Console Components Courtesy of MAZDA MOTORS CORP 2 Assemble in the reverse order of disassembly DECORATION PLATE REMOVAL NOTE 2008 Maz...

Страница 1890: ...rse order of removal Fig 38 Identifying Decoration Panel With Pin Clips Courtesy of MAZDA MOTORS CORP CONSOLE PANEL REMOVAL INSTALLATION RH 1 Remove the decoration panel RH See DECORATION PANEL REMOVA...

Страница 1891: ...wall See SIDE WALL REMOVAL INSTALLATION 4 Remove the fastener 5 Detach clips A and B and hooks by pulling them in the direction of the arrow 6 Remove the console panel 7 Install in the reverse order o...

Страница 1892: ...ction of the arrow shown in the figure and remove the A pillar trim from clip B Fig 42 Sliding A Pillar Trim Courtesy of MAZDA MOTORS CORP 4 Rotate and pull clip B in the direction of the arrow shown...

Страница 1893: ...een Body Grommet Courtesy of MAZDA MOTORS CORP FRONT SIDE TRIM REMOVAL INSTALLATION 1 Remove the front scuff plate inner See FRONT SCUFF PLATE REMOVAL INSTALLATION 2 Partially peel back the seaming we...

Страница 1894: ...s C by pulling them in the direction of the arrow 6 Remove the B pillar lower trim 7 Install in the reverse order of removal Fig 46 Identifying B Pillar Lower Trim With Tab Clips Courtesy of MAZDA MOT...

Страница 1895: ...r Upper Trim With Pin Clips Courtesy of MAZDA MOTORS CORP 4 Remove the B pillar upper trim in the direction of the arrow 5 Install in the reverse order of removal Fig 48 Identifying B Pillar Upper Tri...

Страница 1896: ...LLATION 5 Third row seat belt lower anchor installation bolt See THIRD ROW SEAT BELT REMOVAL INSTALLATION 6 Rear scuff plate inner See REAR SCUFF PLATE REMOVAL INSTALLATION 7 Trunk side trim See TRUNK...

Страница 1897: ...ON 2 Seat side box See SEAT SIDE BOX REMOVAL INSTALLATION 3 Trunk end trim See TRUNK END TRIM REMOVAL INSTALLATION 4 Third row seat See THIRD ROW SEAT REMOVAL INSTALLATION 5 Third row seat belt lower...

Страница 1898: ...the direction of the arrow 6 Remove the D pillar trim 7 Install in the reverse order of removal Fig 53 Identifying D Pillar Trim With Fasteners Clips Courtesy of MAZDA MOTORS CORP FRONT SCUFF PLATE RE...

Страница 1899: ...the reverse order of removal Fig 55 Identifying Front Scuff Plate Outer With Clips Tab Courtesy of MAZDA MOTORS CORP REAR SCUFF PLATE REMOVAL INSTALLATION REAR SCUFF PLATE INNER 1 Pull the rear scuff...

Страница 1900: ...rse order of removal Fig 57 Identifying Rear Scuff Plate Outer With Tab Clips Courtesy of MAZDA MOTORS CORP INNER GARNISH REMOVAL INSTALLATION 1 Detach clips A and hook B by pulling them in the direct...

Страница 1901: ...ORP TRUNK END TRIM REMOVAL INSTALLATION 1 Remove the trunk box See TRUNK BOX REMOVAL INSTALLATION 2 Remove the seat side box See SEAT SIDE BOX REMOVAL INSTALLATION 3 Detach clips A and pin B by pullin...

Страница 1902: ...p holder upward and detach clips A pins B and tabs C Vehicles without RES 4 Pull the auxiliary terminal unit panel upward and detach clips A pins B and tabs C Vehicles with RES 5 Disconnect the power...

Страница 1903: ...ATION 6 Third row seat belt lower anchor installation bolt RH See THIRD ROW SEAT BELT REMOVAL INSTALLATION 3 Pull the cup holder upward and detach clips A pins B and tabs C 4 Remove the cup holder 5 R...

Страница 1904: ...mrest garnish in the direction of the arrow 5 Remove the bolt 6 Detach clips A from the front door using a fastener remover 7 Pull the front door trim upward and detach tabs B from the front door Fig...

Страница 1905: ...window subswitch connector Passenger side 12 Disconnect the courtesy light connector 13 Remove the front door trim 14 Install in the reverse order of removal Fig 65 Turning Inner Handle Cover Courtesy...

Страница 1906: ...4 Pull up the cover B and remove the screw 5 Detach clips A from the front door using a fastener remover 6 Pull the front door trim upward and detach tabs B from the front door Fig 67 Identifying Rea...

Страница 1907: ...stall in the reverse order of removal Fig 69 Turning Inner Handle Cover Courtesy of MAZDA MOTORS CORP TRUNK BOX REMOVAL INSTALLATION 1 Open the trunk board 2 Remove the fasteners 3 Remove the trunk bo...

Страница 1908: ...n the reverse order of removal Fig 71 Identifying Seat Side Box With Clips Tab Courtesy of MAZDA MOTORS CORP WITHOUT BOSE 1 Remove the trunk box See TRUNK BOX REMOVAL INSTALLATION 2 Detach pins by pul...

Страница 1909: ...esy of MAZDA MOTORS CORP LIFTGATE SIDE TRIM REMOVAL INSTALLATION 1 Remove the liftgate upper trim See LIFTGATE UPPER TRIM REMOVAL INSTALLATION 2 Remove the PLG arm band Vehicles with PLG 3 Remove the...

Страница 1910: ...nsert a tape wrapped flathead screwdriver into the position shown in the figure and pull the screwdriver in the direction of the arrow to detach clips A 5 Detach tabs B and remove the liftgate recess...

Страница 1911: ...EMOVAL 1 Insert a flathead screwdriver into the service hole and remove the assist handle covers Fig 77 Removing Assist Handle Covers Courtesy of MAZDA MOTORS CORP 2 Insert a tape wrapped flathead scr...

Страница 1912: ...cover assembled to install the assist handle Fig 79 Pushing Assist Handle Courtesy of MAZDA MOTORS CORP SUNVISOR REMOVAL INSTALLATION CAUTION z When inserting a flathead screwdriver be careful not to...

Страница 1913: ...ng two tape wrapped flathead screwdrivers and remove the center adaptor 8 Install in the reverse order of removal Fig 81 Pressing Center Adaptor Tabs Courtesy of MAZDA MOTORS CORP HEADLINER REMOVAL IN...

Страница 1914: ...nk side trim See TRUNK SIDE TRIM REMOVAL INSTALLATION 14 Roof side trim See ROOF SIDE TRIM REMOVAL INSTALLATION 15 Second row seat belt upper anchor installation bolt See SECOND ROW SEAT BELT REMOVAL...

Страница 1915: ...SECOND ROW SEAT REMOVAL INSTALLATION 3 Edge cover See LONG SLIDER REMOVAL INSTALLATION 4 long slider cover See LONG SLIDER REMOVAL INSTALLATION 5 Trunk box See TRUNK BOX REMOVAL INSTALLATION 6 Seat s...

Страница 1916: ...ff plate inner See REAR SCUFF PLATE REMOVAL INSTALLATION 22 Front seat belt lower anchor installation bolt Driver side See FRONT SEAT BELT REMOVAL INSTALLATION 23 B pillar lower trim See B PILLAR LOWE...

Страница 1917: ...DY ACCESSORIES Lighting Systems Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Lighting Systems Mazda CX 9 Microsoft Sunday November 15 2009 10 39 05 AM Page 1 2005 Mitchell Repair Inf...

Страница 1918: ...Courtesy of MAZDA MOTORS CORP DISCHARGE HEADLIGHT SERVICE WARNINGS 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Lighting Systems Mazda CX 9 Microsoft Sunday November 15 2009 10 39 05 AM Page 2...

Страница 1919: ...d bulb When turning on the discharge headlights while working always leave the headlights in the vehicle installed condition to prevent electrical shock Fig 2 Precaution For Discharge Headlight Bulb S...

Страница 1920: ...15 min or more turned off for approx 1 min and then turned on again conditions Inspect the headlight illumination in the period from directly after cold illumination until they are uniformly illuminat...

Страница 1921: ...creen 5 Set the headlights 3 m 9 8 ft from the white screen 6 Place an object in front of the headlight not being adjusted to block its light beam 7 Start the engine so that the battery remains charge...

Страница 1922: ...RESERVE TANK REMOVAL INSTALLATION MZI 3 7 3 Remove in the order indicated in the table Fig 7 Identifying Halogen Headlight Bulb Connector Cover Courtesy of MAZDA MOTORS CORP CAUTION z A halogen bulb...

Страница 1923: ...ill build up and the life of the bulb will be shortened When replacing the bulb hold the metal flange not the glass WARNING z Incorrect servicing of the discharge headlights could result in electrical...

Страница 1924: ...tes extremely high heat when it is illuminated If the surface of the bulb is soiled excessive heat will build up and the life of the bulb will be shortened When replacing the bulb hold the metal flang...

Страница 1925: ...n the reverse order of removal DISCHARGE HEADLIGHT SYSTEM INSPECTION DISCHARGE HEADLIGHT INOPERATIVE WARNING z Incorrect servicing of the discharge headlights could result in electric shock Before ser...

Страница 1926: ...to the HEADLIGHT LO position z Measure the voltage at discharge headlight control module terminal A wiring harness side z Is the voltage approx 12 V Yes Go to Step 6 No Go to the next step 2 INSPECT F...

Страница 1927: ...15 A fuse and discharge headlight control module terminal A H L LOW L 15 A fuse and discharge headlight control module terminal A z Are the wiring harnesses normal Yes Go to the next step No Replace t...

Страница 1928: ...emove the coolant reserve tank RH only See COOLANT RESERVE TANK REMOVAL INSTALLATION MZI 3 7 3 Remove in the order indicated in the table 7 previously verified as illuminating normally See HEADLIGHT B...

Страница 1929: ...reverse order of removal 5 Adjust the front fog light aiming See FRONT FOG LIGHT AIMING FRONT FOG LIGHT AIMING 1 Make a front fog light adjustment screen as shown in the figure using double weight wh...

Страница 1930: ...ove the front fog light in the direction of the arrows and adjust the center of the front fog light to the position shown in the figure 11 Install the adjusting bolt and tighten the screw Fig 18 Ident...

Страница 1931: ...he power outer mirror See POWER OUTER MIRROR REMOVAL INSTALLATION 5 Install in the reverse order of removal CAUTION z A halogen bulb generates extremely high heat when it is illuminated If the surface...

Страница 1932: ...he reverse order of removal INBOARD LIGHT REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the service hole cover Fig 22 Identifying Service Hole Cover Courtesy of MAZDA MOTORS CO...

Страница 1933: ...e figure pivot it inward and then fix in place Fig 24 Inserting Inboard Light Into Liftgate Courtesy of MAZDA MOTORS CORP 2 Push the bracket onto the liftgate as shown in the figure and install Fig 25...

Страница 1934: ...unt Brake Light Screw Courtesy of MAZDA MOTORS CORP 5 Install in the reverse order of removal INBOARD LIGHT BULB REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the service hole...

Страница 1935: ...IDE TRIM REMOVAL INSTALLATION 4 Remove the liftgate lower trim See LIFTGATE LOWER TRIM REMOVAL INSTALLATION 5 Remove in the order indicated in the table Fig 29 Identifying License Plate Light Connecto...

Страница 1936: ...ive battery cable and wait for 1 min or more 3 Remove the following parts 1 Driver side air bag module See DRIVER SIDE AIR BAG MODULE REMOVAL INSTALLATION WARNING z If the negative battery cable or th...

Страница 1937: ...ed in the table Fig 33 Identifying Combination Switch Components Courtesy of MAZDA MOTORS CORP 2 Assemble in the reverse order of disassembly LIGHT SWITCH REMOVAL INSTALLATION CAUTION z If the disc on...

Страница 1938: ...verse order of removal LIGHT SWITCH INSPECTION 1 Verify that the continuity between the light switch terminals is as indicated in the table z If not as indicated in the table replace the light switch...

Страница 1939: ...T SWITCH VEHICLE WITH AUTO LIGHT Fig 37 Checking Continuity Between Headlight Switch Terminals Vehicle With Auto Light Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES...

Страница 1940: ...f MAZDA MOTORS CORP Fig 40 Checking Continuity Between Turn Switch Terminals Courtesy of MAZDA MOTORS CORP FRONT FOG LIGHT SWITCH INSPECTION 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Lightin...

Страница 1941: ...parts 1 Decoration panel See DECORATION PANEL REMOVAL INSTALLATION 2 Front console box mat See FRONT CONSOLE BOX MAT REMOVAL INSTALLATION 3 Indicator panel See INDICATOR PANEL REMOVAL INSTALLATION 4 F...

Страница 1942: ...nals Continuity Chart Courtesy of MAZDA MOTORS CORP Fig 45 Checking Continuity Between Hazard Switch Terminals Courtesy of MAZDA MOTORS CORP HEADLIGHT LEVELING SWITCH REMOVAL INSTALLATION 1 Disconnect...

Страница 1943: ...of removal HEADLIGHT LEVELING SWITCH INSPECTION 1 Verify that continuity between the headlight leveling switch terminals is as indicated in the table z If not as indicated in the table replace the he...

Страница 1944: ...TO LIGHT WIPER CONTROL MODULE VEHICLES WITH DRL Fig 49 DRL Auto Light Off System Vehicles With DRL Wiring Diagram Courtesy of MAZDA MOTORS CORP Vehicles without DRL 2008 Mazda CX 9 Grand Touring 2008...

Страница 1945: ...Wiring Diagram Courtesy of MAZDA MOTORS CORP AUTO LIGHT OFF CONTROL MODULE 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Lighting Systems Mazda CX 9 Microsoft Sunday November 15 2009 10 39 06 AM...

Страница 1946: ...1 Disconnect the negative battery cable 2 Remove the dashboard under cover Driver side See DASHBOARD UNDER COVER REMOVAL INSTALLATION 3 Remove in the order indicated in the table 2008 Mazda CX 9 Gran...

Страница 1947: ...control module terminals as indicated below TERMINAL VOLTAGE LIST REFERENCE Fig 53 Identifying Auto Light Off Control Module Connector Terminals Courtesy of MAZDA MOTORS CORP CONNECTOR TERMINALS REFE...

Страница 1948: ...tch at high beam position Below 1 5 z H L LOW relay See RELAY INSPECTION z Related wiring harnesses Light switch at OFF or low beam position B 2M TNS switch on off Light switch Ignition switch at ON L...

Страница 1949: ...ECTION 1 Measure the voltage at the auto light wiper control module terminals as indicated below TERMINAL VOLTAGE LIST REFERENCE Fig 55 Identifying Auto Light Wiper Control Module Connector Terminals...

Страница 1950: ...ostop switch Windshield wiper motor See WINDSHIELD WIPER MOTOR INSPECTION z Related wiring harnesses Windshield wiper switch at OFF position 1 0 or less 1D Windshield wiper switch signal OFF Windshiel...

Страница 1951: ...er switch Ignition switch at ON Washer switch at ON position B z Windshield wiper and washer switch See WINDSHIELD WIPER AND WASHER SWITCH INSPECTION z Related wiring harnesses Washer switch at OFF po...

Страница 1952: ...or headlight operation request Rain sensor Because this terminal is for communication good no good judgment by terminal voltage is not possible z Rain sensor z Related wiring harnesses 2F DLC 2 power...

Страница 1953: ...Light switch at OFF position B 2N Light switch on off Light switch Ignition switch at ON Light switch at low beam or high beam position 1 0 or less z Light switch See LIGHT SWITCH INSPECTION z Relate...

Страница 1954: ...ive times and return it to the OFF position 3 Pull the light switch back once Flash to pass ON 4 Turn the light switch to the TNS position 5 Switch the light switch from the TNS to ON position five ti...

Страница 1955: ...amming z When using the PDS Pocket PC 1 Select Programming 2 Select Module Programming 3 Then select items from the screen menu in the following order 1 Select Programmable Parameters 2 Select Exterio...

Страница 1956: ...reverse order of removal LENS REMOVAL NOTE 1 Insert a tape wrapped flathead screwdriver into the service hole and pry with the screwdriver in the direction shown by the arrow to remove the lens NOTE...

Страница 1957: ...Continuity Chart Courtesy of MAZDA MOTORS CORP Fig 61 Checking Continuity Between Front Map Light Terminals Courtesy of MAZDA MOTORS CORP INTERIOR LIGHT REMOVAL INSTALLATION INTERIOR LIGHT 1 Disconne...

Страница 1958: ...ON 14 Roof side trim See ROOF SIDE TRIM REMOVAL INSTALLATION 15 Second row seat belt upper anchor installation bolt See SECOND ROW SEAT BELT REMOVAL INSTALLATION 16 C pillar trim See C PILLAR TRIM REM...

Страница 1959: ...ion shown by the arrow to remove the lens Fig 62 Identifying Interior Light Bulb Housing Courtesy of MAZDA MOTORS CORP NOTE z After installing the wiring harness reinforce the urethane that was cut wh...

Страница 1960: ...CORP CARGO COMPARTMENT LIGHT REMOVAL INSTALLATION CARGO COMPARTMENT LIGHT 1 Disconnect the negative battery cable 2 Remove in the order indicated in the table Fig 66 Identifying Cargo Compartment Ligh...

Страница 1961: ...ve the cargo compartment light bulb 4 Install in the reverse order of removal Fig 68 Identifying Cargo Compartment Light Bulb Courtesy of MAZDA MOTORS CORP CARGO COMPARTMENT LIGHT INSPECTION 1 Verify...

Страница 1962: ...in the order indicated in the table Fig 71 Identifying Courtesy Light Bulb Lens Courtesy of MAZDA MOTORS CORP 3 Install in the reverse order of removal LENS REMOVAL NOTE 1 Insert a tape wrapped flath...

Страница 1963: ...ut aside the upper columm cover 4 Remove the ignition key illumination bulb 5 Install in the reverse order of removal Fig 73 Identifying Ignition Key Illumination Bulb Courtesy of MAZDA MOTORS CORP VE...

Страница 1964: ...the socket by turning it in the direction shown by the arrow Fig 75 Socket Removal Courtesy of MAZDA MOTORS CORP GLOVE COMPARTMENT LIGHT BULB REMOVAL INSTALLATION 1 Disconnect the negative battery ca...

Страница 1965: ...e Fig 77 Identifying Vanity Mirror Illumination Bulb Lens Courtesy of MAZDA MOTORS CORP 3 Install in the reverse order of removal LENS REMOVAL NOTE 1 Insert a tape wrapped flathead screwdriver into th...

Страница 1966: ...not as indicated in the table inspect the bulb If there is no malfunction replace the sunvisor Fig 79 Terminals Continuity Chart Courtesy of MAZDA MOTORS CORP Fig 80 Checking Continuity Between Vanity...

Страница 1967: ...L INSTALLATION 3 Remove the handle pull See FRONT DOOR TRIM DISASSEMBLY ASSEMBLY 4 Remove in the order indicated in the table Fig 82 Identifying Front Door Pocket Indirect Illumination Cover Connector...

Страница 1968: ...Identifying Rear Door Pocket Indirect Illumination Cover Connector Courtesy of MAZDA MOTORS CORP 4 Install in the reverse order of removal REAR DOOR POCKET INDIRECT ILLUMINATION REMOVAL NOTE 1 Open th...

Страница 1969: ...TORS CORP 3 Install in the reverse order of removal DOOR SWITCH INSPECTION 1 Verify that the continuity between door switch terminal and the body ground is as indicated in the table z If not as indica...

Страница 1970: ...r Switch Terminal Body Ground Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Lighting Systems Mazda CX 9 Microsoft Sunday November 15 2009 10 39 06 AM Page 54 2005 M...

Страница 1971: ...g 2008 BODY ACCESSORIES Security and Locks Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Security and Locks Mazda CX 9 Microsoft Sunday November 15 2009 10 47 57 AM Page 1 2005 Mitche...

Страница 1972: ...Location Courtesy of MAZDA MOTORS CORP ADVANCED KEYLESS SYSTEM 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Security and Locks Mazda CX 9 Microsoft Sunday November 15 2009 10 47 58 AM Page 2 2...

Страница 1973: ...stem Locks Location 1 Of 2 Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Security and Locks Mazda CX 9 Microsoft Sunday November 15 2009 10 47 58 AM Page 3 2005 Mit...

Страница 1974: ...L INSTALLATION 2 Front door trim See FRONT DOOR TRIM REMOVAL INSTALLATION 3 Front door speaker See FRONT DOOR SPEAKER REMOVAL INSTALLATION 4 Front door glass See FRONT DOOR GLASS REMOVAL INSTALLATION...

Страница 1975: ...MOTORS CORP 6 Secure the rear part of the front outer handle and with the front outer handle lever pulled outward 1 remove the rear part of the front outer handle from the front door 7 Pull out the fr...

Страница 1976: ...speaker See REAR DOOR SPEAKER REMOVAL INSTALLATION 4 Rear door glass See REAR DOOR GLASS REMOVAL INSTALLATION 5 Rear door module See REAR DOOR MODULE REMOVAL INSTALLATION 3 Remove the service hole co...

Страница 1977: ...ar Outer Handle Courtesy of MAZDA MOTORS CORP INNER HANDLE REMOVAL INSTALLATION FRONT 1 Disconnect the negative battery cable 2 Remove the inner garnish See INNER GARNISH REMOVAL INSTALLATION 3 Remove...

Страница 1978: ...rder of removal Fig 10 Identifying Inner Handle Door Lock Knob Courtesy of MAZDA MOTORS CORP HOOD LATCH RELEASE LEVER REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Remove the followin...

Страница 1979: ...OTE 1 Pull the lever 2 Insert a tape wrapped flathead screwdriver into the position shown in the figure 3 Pull the hood release lever outward and remove it CAUTION z Be careful not to damage the hood...

Страница 1980: ...ood Latch Switch Latch Lever Courtesy of MAZDA MOTORS CORP 2 Inspect for continuity between the hood latch switch terminals z If not as specified replace the hood latch Fig 14 Terminals Continuity Cha...

Страница 1981: ...s See FRONT DOOR GLASS REMOVAL INSTALLATION 5 Front door module See FRONT DOOR MODULE REMOVAL INSTALLATION 3 Remove in the order indicated in the table Fig 16 Identifying Front Door Key Cylinder Bolt...

Страница 1982: ...Terminals Continuity Chart Courtesy of MAZDA MOTORS CORP Fig 19 Checking Continuity Between Front Door Key Cylinder Switch Terminals Courtesy of MAZDA MOTORS CORP FRONT DOOR LATCH AND LOCK ACTUATOR RE...

Страница 1983: ...he reverse order of removal FRONT DOOR LATCH AND LOCK ACTUATOR INSPECTION 1 The following actuators and switches are integrated with the front door latch and lock actuator Inspect the front door latch...

Страница 1984: ...the screws then remove the door lock switch 5 Install in the reverse order of removal Fig 22 Identifying Door Lock Switch Screws Courtesy of MAZDA MOTORS CORP DOOR LOCK SWITCH INSPECTION 1 Inspect for...

Страница 1985: ...corresponding front door lock actuator terminals and inspect the front door lock actuator operation z If not as specified replace the front door latch and lock actuator FRONT DOOR LOCK ACTUATOR REFER...

Страница 1986: ...T Fig 26 Identifying Door Lock Striker With Screw Torque Specifications Courtesy of MAZDA MOTORS CORP DOOR LOCK LINK SWITCH INSPECTION FRONT REAR 1 Inspect for continuity between the door lock link sw...

Страница 1987: ...e REAR DOOR TRIM REMOVAL INSTALLATION 3 Rear door speaker See REAR DOOR SPEAKER REMOVAL INSTALLATION 4 Rear door glass See REAR DOOR GLASS REMOVAL INSTALLATION 5 Rear door module See REAR DOOR MODULE...

Страница 1988: ...ig 30 Checking Rear Door Latch Lock Actuator Courtesy of MAZDA MOTORS CORP REAR DOOR LOCK ACTUATOR INSPECTION 1 Apply battery positive voltage and connect ground to the corresponding front door lock a...

Страница 1989: ...gate lower trim See LIFTGATE LOWER TRIM REMOVAL INSTALLATION 5 Remove in the order indicated in the table Fig 32 Identifying Liftgate Latch Lock Actuator Connector Bolt Torque Specifications Courtesy...

Страница 1990: ...rder of removal 6 Adjust the liftgate See LIFTGATE ADJUSTMENT Fig 34 Identifying Liftgate Lock Striker Bolt Torque Specifications Courtesy of MAZDA MOTORS CORP LIFTGATE LATCH LOCK ACTUATOR INSPECTION...

Страница 1991: ...of MAZDA MOTORS CORP Fig 37 Checking Continuity Between Liftgate Latch Lock Actuator Terminals Courtesy of MAZDA MOTORS CORP Full latch switch Half latch switch Return switch 1 Press the latch in usi...

Страница 1992: ...witch Half Latch Switch Return Switch Terminals Courtesy of MAZDA MOTORS CORP z If not as indicated in the table replace the liftgate latch and lock actuator Fig 40 Identifying Blinking Pattern Courte...

Страница 1993: ...and lock actuator LIFTGATE LATCH AND LOCK ACTUATOR REFERENCE Fig 42 Identifying Closer Motor Reverse Normal Rotation Courtesy of MAZDA MOTORS CORP VEHICLES WITHOUT PLG Liftgate latch switch 1 When ins...

Страница 1994: ...ls Courtesy of MAZDA MOTORS CORP Liftgate lock actuator 1 Apply battery positive voltage and connect ground to the corresponding liftgate lock actuator terminals and inspect the liftgate lock actuator...

Страница 1995: ...liftgate outer handle switch connector Vehicles with power liftgate system 7 Disconnect the cable Vehicles without power liftgate system 8 Remove in the order indicated in the table Fig 47 Identifying...

Страница 1996: ...ROW SEAT REMOVAL INSTALLATION 5 Rear scuff plate inner LH See REAR SCUFF PLATE REMOVAL INSTALLATION 6 Third row seat belt lower anchor installation bolt Driver side See THIRD ROW SEAT BELT REMOVAL IN...

Страница 1997: ...T BELT REMOVAL INSTALLATION 10 Trunk side trim Driver side See TRUNK SIDE TRIM REMOVAL INSTALLATION 3 Remove the fuel filler lid release cover in the direction of the arrow 4 Slightly bend back the fl...

Страница 1998: ...cedure Without immobilizer system Card key programming See CLEARING CARD KEY ADVANCED KEYLESS SYSTEM Steering lock unit programming See STEERING LOCK UNIT ID CODE REGISTRATION ADVANCED KEYLESS SYSTEM...

Страница 1999: ...DULE INSPECTION ADVANCED KEYLESS SYSTEM 1 Measure the voltage or inspect for continuity according to the Terminal Voltage Table Reference z If the voltage is not as specified in the Terminal Voltage T...

Страница 2000: ...ntinuity detected Keyless antenna Exterior RF 1D Keyless antenna Exterior RF Keyless antenna Exterior RF Under any condition Inspect for continuity to keyless antenna Continuity detected Keyless anten...

Страница 2001: ...t center Keyless antenna Interior front center Under any condition Inspect for continuity to keyless antenna Continuity detected Keyless antenna Interior front center 1O Keyless antenna Interior front...

Страница 2002: ...Request switch input Passenger side Passenger side request switch is ON Inspect for continuity to ground Continuity detected Request switch input Passenger side Passenger side request switch is OFF In...

Страница 2003: ...continuity to BCM Continuity detected BCM 3U Tx SKE Coil antenna Ignition switch is at ON position B Coil antenna Ignition switch is at LOCK or ACC position 1 0 or less 3V Rx SKE Coil antenna Ignition...

Страница 2004: ...TC inspection See DTC TABLE ADVANCED KEYLESS AND START SYSTEM TRANSMITTER BATTERY REPLACEMENT KEYLESS ENTRY SYSTEM 1 Insert a small flathead screwdriver into the transmitter notch and remove the key f...

Страница 2005: ...with the positive pole facing down 5 Align the upper and lower cover and close the transmitter Used battery Lithium battery CR1620 Battery life Approx 2 years when used 10 times day 6 Install the key...

Страница 2006: ...y that other transmitters are not being operated in the vicinity z After ID code registering remove the key from the steering lock and verify that all doors lock unlock normally using the transmitter...

Страница 2007: ...e vehicle while programming otherwise programming cannot be performed M MDS Personal computer Device that can send receive radio waves z Verify that the other transmitter is not being operated around...

Страница 2008: ...E z Use the M MDS and start programming if the condition corresponds to the following One or No Programmed Card Keys Keyless control module is replaced z If six card keys are already programmed the pr...

Страница 2009: ...l card key 6 Security access begins and the M MDS displays the OUT CODE 7 Input the IN CODE that corresponds to the OUT CODE displayed on the M MDS screen 8 Press the unprogrammed card key UNLOCK butt...

Страница 2010: ...t items from the screen menu in the following order 1 Select PATS Functions 2 Select Card Key Code Erase and Program 6 Security access begins and the M MDS displays the OUT CODE NOTE z After Step 8 is...

Страница 2011: ...rogramming cannot be performed M MDS Personal computer Device that can send receive radio waves NOTE z The steering lock unit and steering lock component are a single unit Therefore replace the steeri...

Страница 2012: ...SYSTEM 1 Connect the M MDS to the DLC 2 2 After the vehicle is identified select the following items from the initialization screen of the M MDS z When using the IDS laptop PC 1 Select Module program...

Страница 2013: ...CONSOLE BOX REMOVAL INSTALLATION 5 Center panel See CENTER PANEL REMOVAL INSTALLATION 6 Upper column cover See COLUMN COVER REMOVAL INSTALLATION 7 Meter hood See METER HOOD REMOVAL INSTALLATION 3 Rem...

Страница 2014: ...A Power supply Keyless control module Under any condition B z Keyless control module z Related wiring harnesses C Serial communication Keyless control module Because this terminal is for communicatio...

Страница 2015: ...onnected to Measured condition Voltage V Inspection item s A Power supply BCM Under any condition B z BCM z Related wiring harnesses B IG1 ENG IGA7 5 A fuse Ignition switch is at ON position B z ENG I...

Страница 2016: ...ourtesy of MAZDA MOTORS CORP INTERIOR FRONT Center 1 Disconnect the negative battery cable 2 Remove the decoration panel See DECORATION PANEL REMOVAL INSTALLATION 3 Remove the front console box mat Se...

Страница 2017: ...REMOVAL INSTALLATION 3 Remove the glove compartment See GLOVE COMPARTMENT REMOVAL INSTALLATION 4 Disconnect the connector then remove the screws 5 Remove the keyless antenna 6 Install in the reverse o...

Страница 2018: ...LLATION 3 Remove the third row seat See THIRD ROW SEAT REMOVAL INSTALLATION 4 Partially peel back the floor covering 5 Remove the nuts 6 Disconnect the connector then remove the keyless antenna 7 Inst...

Страница 2019: ...E 1 Disconnect the negative battery cable 2 Remove the following parts 1 Inner garnish See INNER GARNISH REMOVAL INSTALLATION 2 Front door trim See FRONT DOOR TRIM REMOVAL INSTALLATION 3 Front door sp...

Страница 2020: ...AL INSTALLATION 5 Remove the rear finisher See LIFTGATE LOWER TRIM REMOVAL INSTALLATION 6 Press the tabs and remove the request switch 7 Install in the reverse order of removal Fig 75 Identifying Requ...

Страница 2021: ...Pull out the auxiliary key Fig 78 Identifying Auxiliary Key Courtesy of MAZDA MOTORS CORP 2 Replace the cap using a flathead screwdriver then rotate and remove the cap CAUTION z Do not turn the cap ex...

Страница 2022: ...e pole facing the mark on the cap Battery specification Lithium CR2025 x 1 Fig 79 Removing Cap Courtesy of MAZDA MOTORS CORP NOTE z The batteries will last about 1 years when used 10 times a day 2008...

Страница 2023: ...OVAL INSTALLATION 3 Disconnect the coil antenna connector 4 Detach the steering lock tabs from the holes on the coil antenna 5 Install in the reverse order of removal Fig 81 Inserting Battery Courtesy...

Страница 2024: ...he initialization screen of the M MDS z When using the IDS laptop PC 1 Select Body 2 Select Security z When using the PDS Pocket PC 1 Select Programming Fig 84 Identifying DLC 2 Location Courtesy of M...

Страница 2025: ...CODE is first displayed turning the ignition switch from the LOCK to the ON position 5 times will change the OUT CODE NOTE z When the component parts of the immobilizer system are replaced the menu a...

Страница 2026: ...NCED KEYLESS SYSTEM z There are two ways to add supplemental key Using the M MDS or using two keys that can start the engine to program z When replacing any of the immobilizer system component parts a...

Страница 2027: ...gramming keys Two or more z M MDS z Unless keys are reprogrammed after the procedure the engine cannot be started Before beginning the procedure verify that the customer has turned in all of the card...

Страница 2028: ...inning the procedure since the previous keys will be invalid z The steering lock unit programming is necessary for the keyless control module before the key programming z Two or more keys need to be p...

Страница 2029: ...ation error Do not perform any work under the following conditions Placing the following items close to the key grip or contacting it z Spare keys z Keys for other vehicles equipped with an immobilize...

Страница 2030: ...n the vehicle or bring it within approx 1 m of the vehicle unless indicated in the procedure z Two or more key ID numbers must be programmed for the engine to start z A maximum of eight key ID numbers...

Страница 2031: ...ght goes out 8 Remove key 1 9 Repeat Steps 5 8 using key 2 instead of key 1 NOTE z A maximum of eight keys can be programmed for one vehicle If key programming is not successful and DTC 15 appears eve...

Страница 2032: ...card key 1 NOTE z A maximum of eight keys can be programmed for one vehicle If key registration is not successful and DTC 15 appears even though the procedure was performed properly use the PID data...

Страница 2033: ...tion menu is displayed again on the M MDS screen select the Exit From This Menu to finish the M MDS procedure 12 After Step 11 wait 5 s or more and then turn the ignition switch to the LOCK position 1...

Страница 2034: ...rogramming 8 Then select items from the screen menu in the following order z Select PATS Functions 9 Select Program additional ignition key from the M MDS screen menu and perform the procedure accordi...

Страница 2035: ...Condition z Prepare two or more keys to be programmed after the key ID number is cleared Procedure Fig 89 Key Replacement Procedure Courtesy of MAZDA MOTORS CORP 1 Prepare two or more keys to be prog...

Страница 2036: ...tion 15 Verify that the security light and keyless warning light illuminate for approx 3 s and then goes out 16 After verifying that the security light goes out turn the ignition switch to the LOCK po...

Страница 2037: ...s warning light goes out turn the ignition switch to the LOCK position using key 1 and then remove the key 21 Repeat Steps 18 to 20 using key 2 instead of key 1 22 Start the engine using the card key...

Страница 2038: ...key or card key turn the ignition switch to the ON position 4 Verify that the keyless warning light illuminates for approx 3 s and then goes out 5 After the vehicle is identified select the following...

Страница 2039: ...PROCEDURE CHANGING Procedure 1 Using the key turn the ignition switch to the ON position The key can be either the valid key or an unprogrammed key 2 Connect the M MDS to the DLC 2 See M MDS MENU NOT...

Страница 2040: ...ESS PROCEDURE 7 After verifying that the PATS function menu is displayed again on the M MDS screen select Exit From This Menu to finish the M MDS procedure 8 After Step 7 wait 5 s or more and then tur...

Страница 2041: ...PATS function menu is displayed again on the M MDS screen select Exit From This Menu to finish the M MDS procedure 10 After Step 9 wait 5 s or more and then turn the ignition switch to the ON position...

Страница 2042: ...point when the ignition switch is turned to the ON position the security light illuminates for approx 3 s and goes out z The keyless warning light illuminates when the ignition switch is turned to th...

Страница 2043: ...KEYLESS CONTROL MODULE REPLACEMENT PROCEDURE Condition z Have two or more keys to be programmed after the replacement z Have one or more card keys to be programmed after the replacement Procedure NOT...

Страница 2044: ...Parameter Reset from the M MDS screen menu and perform the procedure according to the M MDS screen 7 Perform the security access according to the directions on the M MDS screen See SECURITY ACCESS PRO...

Страница 2045: ...eys repeat Steps 18 to 20 with a key to be programmed as key 3 If the vehicle is left with the ignition switch in the ON position for 1 min or more additional key programming according to Steps 18 to...

Страница 2046: ...ess warning light illuminate when the ignition switch is turned to the ON position for approx 1 min and goes out 28 After verifying that the keyless warning light goes out turn the ignition switch to...

Страница 2047: ...vehicle is identified select the following items from the initialization screen of the M MDS z When using the IDS laptop PC Select Body Select Security z When using the PDS Pocket PC Select Programmin...

Страница 2048: ...OCK position 15 Disconnect the M MDS from the DLC 2 16 Using key 1 turn the ignition switch to the ON position 17 After verifying that the security light and keyless warning light illuminate for 3 s o...

Страница 2049: ...warning light illuminates when the ignition switch is turned to the ON position and the light goes out after approx 1 s and then displays the number of the programmed keys Fig 97 Identifying Blinking...

Страница 2050: ...two keys with which the engine can be started z When replacing any of the immobilizer system component parts adding clearing keys or performing other functions refer to the following table and perfor...

Страница 2051: ...evious keys will be invalid since the steering lock is replaced Have two or more new keys ready for programming before beginning the procedure z Unless keys are reprogrammed after the procedure the en...

Страница 2052: ...instrument cluster at the same time See PROCEDURE z New PCM z New instrument cluster z Registration keys two or more z M MDS z Unless keys are reprogrammed after the procedure the engine cannot be st...

Страница 2053: ...wait at least 5 s or more between inserting them z If the engine cannot be started using a registered key repeat the procedure from the beginning Fig 98 Precaution For Immobilizer System Key Courtesy...

Страница 2054: ...formed CAUTION z Protect the cable and body contact area with a clean rag otherwise they could be damaged Fig 99 Identifying DLC 2 Location Courtesy of MAZDA MOTORS CORP NOTE z A maximum of eight keys...

Страница 2055: ...erify that the all keys can start the engine for 5 s or more after the procedure NO 2 ADDITIONAL KEY REGISTRATION PROCEDURE USING THE M MDS Conditions z Customer has only one valid key Or customer has...

Страница 2056: ...ure was performed properly use the PID data monitor function of the M MDS and verify the number of keys that have been registered z If eight keys have already been registered and it is necessary to re...

Страница 2057: ...pare two or more keys to be programmed after the key ID number is cleared 2 Connect the M MDS to the DLC 2 See M MDS CONNECTING PROCEDURE 3 Using key 1 turn the ignition switch to the ON position 4 Af...

Страница 2058: ...min or more additional key programming according to Steps 12 to 14 is disabled If this occurs refer to NO 1 ADDITIONAL KEY REGISTRATION PROCEDURE USING TWO VALID KEYS to register any additional keys...

Страница 2059: ...the M MDS procedure 8 After Step 7 wait 5 s or more and then turn the ignition switch to the LOCK position 9 Verify that the all keys can start the engine for 5 s or more after the procedure NO 5 RES...

Страница 2060: ...ons 6 Select Ignition Key Code Erase from the M MDS screen menu and perform the procedure according to the M MDS screen 7 Perform the security access according to the directions on the M MDS screen Se...

Страница 2061: ...each key If the vehicle is left with the ignition switch in the ON position for 1 min or more additional key programming according to Steps 15 to 17 is disabled If this occurs refer to NO 1 ADDITIONA...

Страница 2062: ...M MDS procedure 9 After Step 8 wait 5 s or more and then turn the ignition switch to the LOCK position 10 Disconnect the M MDS from the DLC 2 11 Using key 1 turn the ignition switch to the ON position...

Страница 2063: ...MDS screen menu and perform the procedure according to the M MDS screen 7 Perform the security access according to the directions on the M MDS screen See SECURITY ACCESS PROCEDURE 8 Select Parameter R...

Страница 2064: ...ion and remove key 2 18 If programming one more keys repeat Steps 15 to 17 with a key to be programmed as key 3 Steps 15 to 17 must be performed within 1 min for each key If the vehicle is left with t...

Страница 2065: ...inuing 4 Remove the dipstick wipe it clean and reinstall it fully 5 Remove the dipstick and verify that the oil level is between the L and F marks on the dipstick 2008 Mazda CX 9 Grand Touring 2008 EN...

Страница 2066: ...nd engine oil can cause severe burns Turn off the engine and wait until it and the engine oil have cooled z A vehicle that is lifted but not securely supported on safety stands is dangerous It can sli...

Страница 2067: ...he applicable part 10 Inspect the oil level See ENGINE OIL LEVEL INSPECTION MZI 3 7 OIL FILTER REPLACEMENT MZI 3 7 NOTE z The amount of residual oil in the engine can vary according to factors such as...

Страница 2068: ...ath or serious injury Never work around or under a lifted vehicle if it is not securely supported on safety stands z Continuous exposure to USED engine oil has caused skin cancer in laboratory mice Pr...

Страница 2069: ...ZDA MOTORS CORP Oil pressure reference value oil temperature 93 3 C 200 F 310 621 kPa 3 17 6 33 kgf cm2 45 0 90 0 psi 2 000 rpm 9 Stop the engine and wait until it is cool 10 Disconnect the negative b...

Страница 2070: ...in the engine coolant See ENGINE COOLANT REPLACEMENT MZI 3 7 3 Remove the air cleaner and fresh air duct component See INTAKE AIR SYSTEM REMOVAL INSTALLATION MZI 3 7 WARNING z Hot engines and engine o...

Страница 2071: ...0 Start the engine and confirm that there is no oil leakage z If there is oil leakage repair or replace the applicable part 11 Inspect the oil level See ENGINE OIL LEVEL INSPECTION MZI 3 7 12 Inspect...

Страница 2072: ...ep sparks and flames away from fuel z Fuel line spills and leakage are dangerous Fuel can ignite and cause serious injures or death and damage Fuel can also intake skin and eyes To prevent this always...

Страница 2073: ...ST engine stand See ENGINE MOUNTING DISMOUNTING 14 Remove the engine front cover See TIMING CHAIN REMOVAL INSTALLATION MZI 3 7 15 Remove in the order indicated in the table 16 Install in the reverse o...

Страница 2074: ...Ts arms to the cylinder block four holes are shown in time figure and hand tighten the bolts M10 X 1 5T length 90 mm 3 55 in Fig 10 Identifying Cylinder Block Four Holes With SST Courtesy of MAZDA MOT...

Страница 2075: ...ifying Engine With SST Courtesy of MAZDA MOTORS CORP 8 Mount the engine on the SST engine stand WARNING z Self locking brake system of the engine stand may not be effective when the engine is held in...

Страница 2076: ...INSTALLATION NOTE Fig 13 Identifying Engine Mount With SST Courtesy of MAZDA MOTORS CORP CAUTION z Apply silicon sealant in a single unbroken line around the whole perimeter z The oil pan and bolts mu...

Страница 2077: ...ne sealant Loctite 5900 to the oil pan along the inside of the bolt holes as shown in the figure Thickness A Approx 3 0 mm 0 12 in B 5 0 6 0 mm 0 20 0 23 in C 10 0 mm 0 39 in 4 Install the oil pan and...

Страница 2078: ...osen the bolts 180 Fig 17 Identifying Oil Pan Tighten Sequence Courtesy of MAZDA MOTORS CORP 5 Using a straightedge align the oil pan flush with the rear of the cylinder block at the two areas as show...

Страница 2079: ...ry and damage Always keep sparks and flames away from fuel z Fuel line spills and leakage are dangerous Fuel can ignite and cause serious injures or death and damage Fuel can also irritate skin and ey...

Страница 2080: ...OVAL INSTALLATION MZI 3 7 8 Remove the power steering oil pump See POWER STEERING OIL PUMP REMOVAL INSTALLATION 9 Remove the timing chain component See TIMING CHAIN REMOVAL INSTALLATION MZI 3 7 Fig 20...

Страница 2081: ...ENGINE TUNE UP MZI 3 7 4 Engine accessories operation 13 Inspect the oil pressure See OIL PRESSURE INSPECTION MZI 3 7 14 Perform a road test Fig 21 Identifying Oil Pump O Ring Torque Specifications Co...

Страница 2082: ...route map 5 No voice navigation 6 Display screen does not change to the night mode Front and rear combination lights operate normally 7 Display does not change to the back camera image 8 Speech recog...

Страница 2083: ...OTORS CORP NO 1 DISPLAY SCREEN CHANGES TO BLACK CAR NAVIGATION 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Symptom Troubleshooting Car Navigation System Mazda CX 9 Microsoft Sunday November 15...

Страница 2084: ...w monitor z Poor connection of car navigation unit connector terminal damage z Poor connection of audio unit connector terminal damage z Car navigation unit malfunction z Audio unit malfunction STEP I...

Страница 2085: ...rminals B B and A GND z Is the voltage B Yes Go to the next step No Inspect the suspect wiring harness and repair or replace the wiring harness as necessary 6 z Turn the ignition switch to the ACC pos...

Страница 2086: ...Inspect the connection of the rear mount camera connector 4 pin z Is the rear mount camera connector connected securely Yes Go to the next step No Securely connect the rear view monitor 12 z Disconne...

Страница 2087: ...4 pin P GND and audio unit terminal B 4 pin P GND Rear mount camera terminal C 4 pin V GND and audio unit terminal D 4 pin V GND Rear mount camera terminal D 4 pin CONPOSITE and audio unit terminal C...

Страница 2088: ...Map disc malfunction z Moisture inside of car navigation unit z Non designated disc is inserted NOTE z If dewdrops are formed inside of the car navigation unit the display screen shows the The disc in...

Страница 2089: ...N UNIT REMOVAL INSTALLATION 4 Vehicle position deviates from the route map POSSIBLE CAUSE z Jammed radio signals from after market equipment radar remote engine starter anti theft device etc z Open or...

Страница 2090: ...an assistant NOTE z If the engine is started after diagnostic functions activated the diagnostic function mode is reset Yes Go to the next step No Go to Step 6 5 z Drive the vehicle and turn the stee...

Страница 2091: ...replace the pins and or the connector 8 z Turn the ignition switch to ON position z Start the diagnostic function z Inspect the GPS antenna on diagnosis screen z Is the OK indicated NOTE z If the eng...

Страница 2092: ...door speaker connector terminal damage z Driver side front door speaker malfunction z Poor connection of the car navigation unit connector terminal damage z Open or short circuit in driver side front...

Страница 2093: ...the driver side front door speaker See FRONT DOOR SPEAKER INSPECTION z Is it normal Yes Go to the next step No Replace the driver side front door speaker See FRONT DOOR SPEAKER REMOVAL INSTALLATION 7...

Страница 2094: ...ar navigation unit terminal F 16 pin MUTE and audio amplifier terminal 3B 40 pin NAVI INT Car navigation unit terminal I 16 pin PRE SP OUT and audio amplifier terminal 3G 40 pin NAVI Car navigation un...

Страница 2095: ...e ON position z Does the display screen change to the night mode when the light switch is turned to the TNS position and the dimmer cancel switch is turned to OFF Yes The system is normal No Go to the...

Страница 2096: ...wiring harness side connector 24 pin terminal E TNS signal z Is voltage B when the light switch is turned to the TNS position Yes Replace the audio unit then go to the next step See AUDIO UNIT REMOVAL...

Страница 2097: ...g harness side connector is wrong z Repair or replace the pins and or the connector 4 z Turn the ignition switch to the LOCK position z Remove the audio unit z Inspect the connection of the audio unit...

Страница 2098: ...ra then inspect generating of malfunction symptom Even if it exchanges back camera when a fault phenomenon occurs z Replace the audio unit z Reinspect the malfunction symptom then repeat from Step 1 i...

Страница 2099: ...en z Is it display OK Yes Go to the next step No Go to Step 6 5 z The power supply of the audio unit is turned on z Press the VOICE button audio control switch z Does it muffle Yes Replace the car nav...

Страница 2100: ...minal A 6 pin MIC terminal B 24 pin MIC IN Terminal B 6 pin MIC terminal D 24 pin MIC IN Terminal C 6 pin MIC B terminal U 24 pin MIC B Terminal D 6 pin GND terminal F 24 pin MIC IN SHIELD Terminal E...

Страница 2101: ...Display Vehicle Status Signal Courtesy of MAZDA MOTORS CORP VEHICLE STATUS SIGNAL INSPECTION CHART 12 z Does the fault phenomenon improve Yes Troubleshooting is completed No Replace the car navigation...

Страница 2102: ...the GPS antenna z OK Connected z NCON Disconnected 7 Traffic System Indicates RDS TMC system availability on the vehicle z TMC Equipped z NONE Not equipped 1 Used for symptom troubleshooting Troubles...

Страница 2103: ...lue indicator Sound is input from the microphone correctly z Gray indicator Sound is input from the microphone incorrectly 3 Microphone level Indicates the input level of the microphone using a bar gr...

Страница 2104: ...18 4 kgf 40 5 lbf Parking brake pedal stroke when depressed at 180 N 18 4 kgf 40 5 lbf 1 3 notches PARKING BRAKE ADJUSTMENT 1 Turn the adjusting nut at the front of the parking cable 2 After adjustmen...

Страница 2105: ...Remove the front console box mat See FRONT CONSOLE BOX MAT REMOVAL INSTALLATION 4 Remove the indicator panel See INDICATOR PANEL REMOVAL INSTALLATION 5 Remove the front console box See FRONT CONSOLE B...

Страница 2106: ...guard LH See CHARCOAL CANISTER CANISTER VENT CV SOLENOID VALVE AIR FILTER COMPONENT REMOVAL INSTALLATION MZI 3 7 3 Perform the following procedure and remove the rear parking brake cable 1 Remove the...

Страница 2107: ...ew Of Parking Brake With Torque Specification 2008 Mazda CX 9 Grand Touring 2008 BRAKES Parking Brake System Mazda CX 9 Microsoft Sunday November 15 2009 9 48 01 AM Page 4 2005 Mitchell Repair Informa...

Страница 2108: ...ORP DISC PLATE REMOVAL NOTE 1 If any disc plate is difficult to remove perform the following steps to remove it 1 Insert a flathead screwdriver into the service hole and turn the adjuster in the direc...

Страница 2109: ...hicle front 2 Completely tighten the adjuster bolt and nut 3 Move the operation lever by hand and verify that it operates properly z If proper operation cannot be verified reinstall NOTE z When removi...

Страница 2110: ...2 Apply grease to the contact surface of the parking brake shoe and shoe stopper Fig 8 Measuring Parking Brake Lining Thickness Courtesy of MAZDA MOTORS CORP 3 After installing the opening of the park...

Страница 2111: ...stalling the disc plate and the screws Fig 10 Measuring Inner Diameter Of Disc Plate Courtesy of MAZDA MOTORS CORP 1 Insert a flathead screwdriver into the service hole and turn the adjuster in the di...

Страница 2112: ...of the vehicle as shown in the vehicle Fig 13 Installing Parking Brake Cable Courtesy of MAZDA MOTORS CORP ADJUSTING NUT INSTALLATION NOTE 1 Verify that the front parking brake cable is installed belo...

Страница 2113: ...REMOVAL INSTALLATION 7 Remove the side wall See SIDE WALL REMOVAL INSTALLATION 8 Remove the console panel See CONSOLE PANEL REMOVAL INSTALLATION 9 Remove the console cover See CONSOLE COVER REMOVAL IN...

Страница 2114: ...ove the parking brake plate back plate and wheel hub 1 Remove the rear ABS wheel speed sensor from the trailing link See REAR ABS WHEEL SPEED SENSOR REMOVAL INSTALLATION AWD 2 Remove the rear lateral...

Страница 2115: ...rake With Torque Specification Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BRAKES Parking Brake System Mazda CX 9 Microsoft Sunday November 15 2009 9 48 01 AM Page 12 2005 Mitchel...

Страница 2116: ...s difficult to remove perform the following steps to remove it 1 Insert a flathead screwdriver into the service hole and turn the adjuster in the direction of the arrow to compress the parking brake s...

Страница 2117: ...ion lever by hand and verify that it operates properly z If proper operation cannot be verified reinstall Fig 19 Identifying Operation Lever Pin Adjuster Bolt Nut Tappet Courtesy of MAZDA MOTORS CORP...

Страница 2118: ...ng Brake Lining Thickness Courtesy of MAZDA MOTORS CORP 3 After installing the opening of the parking brake shoe to the adjuster bolt and tappet push the brake shoe upward and attach it to the shoe st...

Страница 2119: ...n the direction of the arrow to expand the parking brake shoe until the disc plate cannot rotate Fig 22 Measuring Inner Diameter Of Disc Plate Courtesy of MAZDA MOTORS CORP Fig 23 Adjusting Disc Plate...

Страница 2120: ...e of the vehicle as shown in the vehicle Fig 25 Installing Parking Brake Cable Courtesy of MAZDA MOTORS CORP ADJUSTING NUT INSTALLATION NOTE 1 Verify that the front parking brake cable is installed be...

Страница 2121: ...able replace the parking brake switch See PARKING BRAKE REMOVAL INSTALLATION 2WD See PARKING BRAKE REMOVAL INSTALLATION AWD Fig 27 Connector Terminal Reference Courtesy of MAZDA MOTORS CORP Fig 28 Ide...

Страница 2122: ...cleared using the M MDS SYSTEM WIRING DIAGRAM POWER LIFTGATE PLG SYSTEM Fig 1 Power Liftgate PLG System Wiring Diagram Courtesy of MAZDA MOTORS CORP DTC INSPECTION POWER LIFTGATE PLG SYSTEM 2008 Mazda...

Страница 2123: ...fter completion of repairs clear all DTCs stored in the PLG control module See CLEARING DTC POWER LIFTGATE PLG SYSTEM DTC TABLE POWER LIFTGATE PLG SYSTEM DTC CHART CAUTION z Some of the PLG system DTC...

Страница 2124: ...t malfunction See DTC B2700 POWER LIFTGATE PLG SYSTEM B2701 PLG touch sensor LH circuit malfunction See DTC B2701 POWER LIFTGATE PLG SYSTEM B2702 PLG touch sensor RH circuit malfunction See DTC B2702...

Страница 2125: ...the DTC 5 Verify that no DTCs are displayed Fig 3 Identifying DLC 2 Location Courtesy of MAZDA MOTORS CORP PID DATA MONITOR INSPECTION POWER LIFTGATE PLG SYSTEM 1 Connect the M MDS to the DLC 2 2 Afte...

Страница 2126: ...ol In addition because the system does not display an output part malfunction as an abnormality in the monitored value it is necessary to inspect the output parts individually PID name definition Unit...

Страница 2127: ...at ON on z Other off 2A SW_CCL Liftgate latch switch Off On z Unlatch liftgate is open on z Latch liftgate is closed off 3F SW_MAIN PLG front switch Off On z PLG front switch on position on z Other of...

Страница 2128: ...ule supply voltage V Under any condition VB 2A 20 DTC B1311 Door lock link switch circuit unlock failure DETECTION CONDITION Open circuit in wiring harness between PLG control module and passenger sid...

Страница 2129: ...switch front door latch and lock actuator passenger side malfunction z PLG control module malfunction STEP INSPECTION ACTION 1 INSPECT DOOR LOCK LINK SWITCH z Disconnect the door lock link switch Pas...

Страница 2130: ...open circuit z Are the wiring harnesses normal Yes Go to the next step No Repair or replace the wiring harness Go to the next step 3 VERIFY CORRECTION COMPLETED z Reconnect the disconnected connector...

Страница 2131: ...Step 4 2 INSPECT FOR PCM DTCs z Connect the M MDS to the DLC 2 z Are any DTCs for the PCM displayed Yes Perform troubleshooting according to the corresponding DTC inspection Go to Step 4 No Go to the...

Страница 2132: ...TC z Operate the PLG system z Is DTC B1318 stored Yes Replace the PLG control module See POWER LIFTGATE PLG CONTROL MODULE REMOVAL INSTALLATION No DTC troubleshooting completed DTC B1342 PLG control m...

Страница 2133: ...n z PLG control module malfunction STEP INSPECTION ACTION 1 INSPECT PLG TOUCH SENSOR z Inspect the PLG touch sensor See POWER LIFTGATE PLG TOUCH SENSOR INSPECTION z Is the touch sensor normal Yes Go t...

Страница 2134: ...Reconnect the disconnected connector z Clear the DTC z Is DTC B241A stored after 5 min or more have elapsed Yes Replace the PLG control module See POWER LIFTGATE PLG CONTROL MODULE REMOVAL INSTALLATI...

Страница 2135: ...G HARNESS BETWEEN PLG CONTROL UNIT AND PLG DRIVE UNIT Replace the PLG drive unit 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES On Board Diagnostic Power Liftgate PLG System Mazda CX 9 Microsoft...

Страница 2136: ...ntrol module See POWER LIFTGATE PLG CONTROL MODULE REMOVAL INSTALLATION No DTC troubleshooting completed DTC B266B Rotation sensor A circuit malfunction DETECTION CONDITION Rotation sensor A signal do...

Страница 2137: ...G HARNESS BETWEEN PLG CONTROL UNIT AND PLG DRIVE UNIT Replace the PLG drive unit 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES On Board Diagnostic Power Liftgate PLG System Mazda CX 9 Microsoft...

Страница 2138: ...C B266B stored Yes Replace the PLG control module See POWER LIFTGATE PLG CONTROL MODULE REMOVAL INSTALLATION No DTC troubleshooting completed DTC B266C Rotation sensor B circuit malfunction DETECTION...

Страница 2139: ...G HARNESS BETWEEN PLG CONTROL UNIT AND PLG DRIVE UNIT Replace the PLG drive unit 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES On Board Diagnostic Power Liftgate PLG System Mazda CX 9 Microsoft...

Страница 2140: ...nected connector z Clear the DTC z Operate the PLG system z Is DTC B266C stored Yes Replace the PLG control module See POWER LIFTGATE PLG DRIVE UNIT REMOVAL INSTALLATION No DTC troubleshooting complet...

Страница 2141: ...INSPECT WIRING HARNESS BETWEEN PLG CONTROL UNIT AND PLG DRIVE UNIT 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES On Board Diagnostic Power Liftgate PLG System Mazda CX 9 Microsoft Sunday Novembe...

Страница 2142: ...Replace the PLG arm See POWER LIFTGATE PLG ARM REMOVAL INSTALLATION 3 INSPECT PLG SLIDER z Inspect the PLG slider for the following Is the PLG slider spinning z Is the PLG slider normal Yes Go to the...

Страница 2143: ...uit in wiring harness between PLG control module terminal 3H and liftgate latch and lock actuator terminal B z Short to GND in wiring harness between PLG control module terminal 3H and liftgate latch...

Страница 2144: ...nnector z Inspect the wiring harness between PLG control module terminal 3H and liftgate latch and lock actuator terminal B for an open circuit short circuit to ground system Yes Go to the next step N...

Страница 2145: ...DTC z Operate the PLG system Open operation z Is DTC B267A stored Yes Replace the PLG control module See POWER LIFTGATE PLG CONTROL MODULE REMOVAL INSTALLATION No DTC troubleshooting completed DTC B26...

Страница 2146: ...etween PLG control module terminal 3G and liftgate latch and lock actuator terminal D for a short circuit to ground system Yes Replace the liftgate latch and lock actuator See LIFTGATE LATCH AND LOCK...

Страница 2147: ...erating POSSIBLE CAUSE z Open circuit in wiring harness between PLG control module terminal 3E and liftgate latch and lock actuator terminal E z Short to power supply in wiring harness between PLG con...

Страница 2148: ...lock actuator connector z Inspect the wiring harness between PLG control module terminal 3E and liftgate latch and lock actuator terminal E for an open circuit Yes Go to the next step No Repair or rep...

Страница 2149: ...DULE REMOVAL INSTALLATION No DTC troubleshooting completed DTC B2699 PLG touch sensor LH circuit malfunction DETECTION CONDITION Open circuit is detected in the PLG touch sensor LH POSSIBLE CAUSE z Sh...

Страница 2150: ...ring harness between PLG control module terminal 3B and PLG touch sensor LH terminal B for an open circuit short circuit to power supply system z Is the wiring harness normal Yes Go to the next step N...

Страница 2151: ...n circuit is detected in the PLG touch sensor RH POSSIBLE CAUSE z Short to power supply circuit in wiring harness between PLG control module terminal 3A and PLG touch sensor RH terminal B z Open circu...

Страница 2152: ...p 4 3 INSPECT WIRING HARNESS BETWEEN PLG CONTROL MODULE AND PLG TOUCH SENSOR RH z Inspect the wiring harness between PLG control module terminal 2D and PLG touch sensor RH terminal A for an open circu...

Страница 2153: ...normal Yes Go to the next step No Replace the PLG touch sensor LH See POWER LIFTGATE PLG TOUCH SENSOR REMOVAL INSTALLATION Go to Step 3 2 INSPECT WIRING HARNESS BETWEEN PLG CONTROL MODULE AND PLG TOUC...

Страница 2154: ...LG touch sensor RH circuit malfunction DETECTION CONDITION A short circuit to ground in the PLG touch sensor RH continues for 5 min or more POSSIBLE CAUSE z Short to GND in wiring harness between PLG...

Страница 2155: ...d Yes Replace the PLG control module See POWER LIFTGATE PLG CONTROL MODULE REMOVAL INSTALLATION No DTC troubleshooting completed DTC B2821 Closure motor circuit malfunction DETECTION CONDITION Liftgat...

Страница 2156: ...N z Is the liftgate lock actuator normal Yes Go to the next step No Replace the liftgate latch and lock actuator See LIFTGATE LATCH AND LOCK ACTUATOR REMOVAL INSTALLATION Go to Step 5 2008 Mazda CX 9...

Страница 2157: ...HARNESS BETWEEN PLG CONTROL MODULE AND LIFTGATE LATCH SWITCH z Inspect the wiring harness between PLG control module terminal 3F and liftgate latch switch terminal B for a short circuit to ground syst...

Страница 2158: ...G control module terminal 1F and PLG motor terminal B PLG drive unit z PLG drive unit clutch malfunction z PLG motor malfunction z PLG control module malfunction 2008 Mazda CX 9 Grand Touring 2008 BOD...

Страница 2159: ...LETED z Reconnect the disconnected connector z Clear the DTC z Operate the PLG system z Is DTC B2936 stored Yes Replace the PLG control module See POWER LIFTGATE PLG CONTROL MODULE REMOVAL INSTALLATIO...

Страница 2160: ...HARNESS BETWEEN PLG CONTROL MODULE AND PLG DRIVE UNIT Replace the PLG drive unit 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES On Board Diagnostic Power Liftgate PLG System Mazda CX 9 Microsoft...

Страница 2161: ...eplace the PLG control module See POWER LIFTGATE PLG CONTROL MODULE REMOVAL INSTALLATION No DTC troubleshooting completed DTC B2939 Clutch circuit malfunction DETECTION CONDITION The current flowing t...

Страница 2162: ...NSPECT WIRING HARNESS BETWEEN PLG CONTROL MODULE AND PLG DRIVE UNIT 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES On Board Diagnostic Power Liftgate PLG System Mazda CX 9 Microsoft Sunday Novemb...

Страница 2163: ...to the next step No Repair or replace the wiring harness Go to the next step 2 VERIFY CORRECTION COMPLETED z Reconnect the disconnected connector z Clear the DTC z Operate the PLG system z Is DTC B293...

Страница 2164: ...le 8 Turn the steering wheel fully to the left and right several times 9 Verify that the fluid is not foamy and that the fluid level has not dropped z If the fluid level has dropped add fluid as neces...

Страница 2165: ...ge z If fluid leakage is found replace related pipe or hose FLUID PRESSURE INSPECTION 1 Assemble the SSTs as shown in the figure CAUTION z If the steering wheel is kept in the fully turned position fo...

Страница 2166: ...se the engine speed to 1 000 1 500 rpm and measure the fluid pressure generated by the oil pump z If the pressure is not within the specification repair or replace the oil pump component Oil pump flui...

Страница 2167: ...ECTION STEERING WHEEL PLAY INSPECTION 1 With the wheels in the straight ahead position gently turn the steering wheel to the left and right and verify that the play is within the specification z If th...

Страница 2168: ...d warm the power steering fluid to 50 60 C 122 140 F 5 Measure the steering wheel effort using a torque wrench z If not within the specification verify the following No air in steering system No fluid...

Страница 2169: ...t immobilizer system Steering lock unit programming See STEERING LOCK UNIT ID CODE REGISTRATION ADVANCED KEYLESS SYSTEM NOTE z To determine whether the steering effort is satisfactory or not perform t...

Страница 2170: ...EM COMPONENT REPLACEMENT KEY ADDITION AND CLEARING KEYLESS ENTRY SYSTEM Fig 8 Identifying Steering Wheel Column Components Torque Specifications Courtesy of MAZDA MOTORS CORP STEERING WHEEL REMOVAL NO...

Страница 2171: ...ng Groove In Heads Of Steering Lock Mounting Bolts Using Chisel And Hammer Courtesy of MAZDA MOTORS CORP KEY CYLINDER WITHOUT ADVANCED KEYLESS SYSTEM REMOVAL NOTE 1 Turn the key to the ACC position 2...

Страница 2172: ...the bolts until the heads break off Fig 11 Installing Steering Lock Mounting Bolts Courtesy of MAZDA MOTORS CORP STEERING SHAFT INSTALLATION NOTE 1 Lock the tilt lever 2 Tighten nut A 3 Tighten nut B...

Страница 2173: ...ecessary Steering shaft length 211 6 mm 8 331 in Fig 13 Identifying Steering Shaft Length Courtesy of MAZDA MOTORS CORP 2 Inspect the tilt operation 1 Verify that the adjusting lever moves smoothly fr...

Страница 2174: ...EMOVAL INSTALLATION 6 Remove in the order indicated in the table 7 Install in the reverse order of removal 8 After installation adjust the total toe in See FRONT WHEEL ALIGNMENT CAUTION z Performing t...

Страница 2175: ...9 136 0 N m 9 89 13 86 kgf m 71 5 100 3 ft lbf Fig 16 Identifying Mounting Bracket Bolts Tightening Order Courtesy of MAZDA MOTORS CORP BOLT INTERMEDIATE SHAFT INSTALLATION NOTE 1 Align the marks and...

Страница 2176: ...plates rag or similar material in a vise when securing the mounting bracket portion of the steering gear 2008 Mazda CX 9 Grand Touring 2008 STEERING Power Steering Mazda CX 9 Microsoft Sunday November...

Страница 2177: ...Disassembly Order Courtesy of MAZDA MOTORS CORP TIE ROD END DISASSEMBLY NOTE 2008 Mazda CX 9 Grand Touring 2008 STEERING Power Steering Mazda CX 9 Microsoft Sunday November 15 2009 10 20 34 AM Page 14...

Страница 2178: ...eering rack end against rotation with a wrench and remove the tie rod 3 Remove the lock washer Fig 19 Removing Tie Rod Courtesy of MAZDA MOTORS CORP HOLDER OIL SEAL HOLDER SIDE DISASSEMBLY NOTE 1 Remo...

Страница 2179: ...ORS CORP ADJUSTING COVER DISASSEMBLY NOTE 1 Install two nuts to the bolt across a flat 24 mm 0 94 in and tighten them using a wrench 2 Disassemble the adjusting cover with the bolt and nuts created in...

Страница 2180: ...AZDA MOTORS CORP MOUNTING RUBBER DISASSEMBLY NOTE 1 Press the mounting rubber out from the gear housing using the SSTs and a press Substitution SST z 49B032 317 Outer diameter 17 5 23 mm 0 7 0 9 in Le...

Страница 2181: ...mm 0 006 in max Near point B 0 20 mm 0 008 in max 3 If not within the specification replace the rack Fig 25 Measuring Runout Of Rack Courtesy of MAZDA MOTORS CORP TIE ROD END INSPECTION 1 Inspect the...

Страница 2182: ...TORS CORP TIE ROD INSPECTION 1 Inspect the tie rod for bending and damage Replace it if necessary 2 Inspect the ball joint for looseness Replace the tie rod if necessary 3 Swing the tie rod five times...

Страница 2183: ...the order indicated in the table CAUTION z Place copper plates rag or similar material in a vise when securing the mounting bracket portion of the steering gear 2008 Mazda CX 9 Grand Touring 2008 STEE...

Страница 2184: ...er Torque Specifications Courtesy of MAZDA MOTORS CORP MOUNTING RUBBER ASSEMBLY NOTE 2008 Mazda CX 9 Grand Touring 2008 STEERING Power Steering Mazda CX 9 Microsoft Sunday November 15 2009 10 20 35 AM...

Страница 2185: ...more z 49T028 301 Outer diameter 39 40 mm 1 54 1 57 in Inner diameter 36 38 mm 1 42 1 49 in Length 35 mm 1 4 in or more CAUTION z If the mounting rubber is placed in the wrong position or assembled i...

Страница 2186: ...CORP STEERING RACK OIL SEAL GEAR HOUSING SIDE INNER GUIDE ASSEMBLY NOTE 1 Apply multi purpose grease to the oil seal gear housing side and Inner guide 2 Install the plastic bag to the steering rack te...

Страница 2187: ...SEMBLY NOTE 1 Assemble the oil seal holder side to the holder using a press and the SST Fig 33 Assembling Oil Seal Holder Side To Holder Using Press And SST Courtesy of MAZDA MOTORS CORP HOLDER ASSEMB...

Страница 2188: ...BLY NOTE 1 Set the rack to the center position 2 Install two nuts to the bolt across a flat 24 mm 0 94 in and tighten them using a wrench 3 Assemble the adjusting cover with the bolt and nuts created...

Страница 2189: ...P 8 Hold the adjusting cover so as not to rotate and tighten the locknut Tightening torque 40 0 58 0 N m 4 08 5 91 kgf m 29 5 42 7 ft lbf Fig 38 Measuring Pinion Torque Using SST And Pull Scale Courte...

Страница 2190: ...emble the tie rod 3 Clamp the lock washer Fig 39 Installing Tie Rod Courtesy of MAZDA MOTORS CORP POWER STEERING OIL PUMP REMOVAL INSTALLATION 1 Remove the windshield wiper arm and blade See WINDSHIEL...

Страница 2191: ...MOTORS CORP POWER STEERING FLUID TANK REMOVAL NOTE 1 Remove the coolant reserve tank with the hose still connected and position the coolant reserve tank out of the way 2008 Mazda CX 9 Grand Touring 20...

Страница 2192: ...table 2 Assemble in the reverse order of disassembly NOTE z The following procedure is for replacement of the O ring and oil seal only Replace the pump component if other repairs are necessary 2008 M...

Страница 2193: ...orque Specifications Courtesy of MAZDA MOTORS CORP POWER STEERING OIL PUMP COMPONENT DISASSEMBLY NOTE 2008 Mazda CX 9 Grand Touring 2008 STEERING Power Steering Mazda CX 9 Microsoft Sunday November 15...

Страница 2194: ...f MAZDA MOTORS CORP OIL SEAL ASSEMBLY NOTE 1 Install the oil seal in the front pump body using the SST and plastic hammer CAUTION z Use the SST to prevent damage to the pump when securing it in a vise...

Страница 2195: ...Side Plate Install Position Courtesy of MAZDA MOTORS CORP ROTOR ASSEMBLY NOTE 1 Install to the front pump body so that area B of the groove is on the rear pump body side as shown in the figure Fig 47...

Страница 2196: ...ront Pump Body With Mark Facing Upward Courtesy of MAZDA MOTORS CORP REAR PUMP BODY ASSEMBLY NOTE 1 After installing the rear body manually turn the shaft to verify that it rotates smoothly 2008 Mazda...

Страница 2197: ...e reverse order of removal CAUTION z Determine and correct the cause of the burnt fuse before replacing it with the specified type if the fuse is replaced before doing this it may burn again 2008 Mazd...

Страница 2198: ...ion Switch Remove Install Components Courtesy of MAZDA MOTORS CORP 4 Install in the reverse order of removal IGNITION SWITCH INSPECTION 1 Verify that the continuity between the ignition switch termina...

Страница 2199: ...connect the negative battery cable 2 Remove the column cover See COLUMN COVER REMOVAL INSTALLATION 3 Disconnect the key reminder switch connector 4 Remove the key reminder switch 5 Install in the reve...

Страница 2200: ...ntifying Key Reminder Switch Terminals Courtesy of MAZDA MOTORS CORP STEERING LOCK UNIT INSPECTION 1 Measure the voltage at each terminal is as indicated in the Terminal Voltage Tables z If the voltag...

Страница 2201: ...e BODY CONTROL MODULE BCM INSPECTION z Related wiring harnesses 15 s or more after all doors closed B E Push switch signal Keyless control module Start knob pressed B z Keyless control module See KEYL...

Страница 2202: ...terminal is for communication good no good judgment by terminal voltage is not possible z Keyless control module See KEYLESS CONTROL MODULE INSPECTION ADVANCED KEYLESS SYSTEM z Related wiring harnesse...

Страница 2203: ...RELAY TYPE REFERENCE Terminal type Part name z Main relay No 1 z Fuel pump relay z Rear window defroster relay 2008 Mazda CX 9 Grand Touring 2008 ACCESSORIES BODY CAB Power Systems Mazda CX 9 Microso...

Страница 2204: ...z A C relay z TNS relay z Horn relay z Seat warmer relay RH z H L HI relay z Main relay No 2 z H L LOW relay z Seat warmer relay LH z Front fog light relay Type B z Front blower relay z Rear blower r...

Страница 2205: ...the table replace the relay Fig 13 Relay Terminals Continuity Chart Type B Courtesy of MAZDA MOTORS CORP Fig 14 Identifying Relay Terminals Type B Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand T...

Страница 2206: ...e is no excessive play 2 If there is any excessive play replace the propeller shaft See PROPELLER SHAFT REMOVAL INSTALLATION 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLE Propeller Shaft Mazda CX...

Страница 2207: ...eeds the standard specification replace the propeller shaft Standard propeller shaft runout on vehicle 0 8 mm 0 031 in Fig 3 Checking Propeller Shaft Runout Courtesy of MAZDA MOTORS CORP PROPELLER SHA...

Страница 2208: ...g a cable 4 Remove the presilencer insulator 5 Remove in the order indicated in the figure Fig 4 Identifying Presilencer Insulator And Presilencer Courtesy of MAZDA MOTORS CORP 6 Install in the revers...

Страница 2209: ...lace alignment marks on the companion flange front and constant velocity joint and on the companion flange rear and yoke CAUTION z Do not mark with a punch to prevent imbalance 2008 Mazda CX 9 Grand T...

Страница 2210: ...nstalling a new propeller shaft align the rear differential companion flange mark with the tag on the propeller shaft so that they are at the nearest position and assemble 3 Perform a road test and ve...

Страница 2211: ...A MOTORS CORP 2 Inspect the play and rotation of the joint by turning the universal joint in the directions shown by the arrows z If it is not within the specification replace the propeller shaft Prop...

Страница 2212: ...e wheel bearing axial excessive play z If it exceeds the maximum specification replace the wheel hub component Rear wheel bearing maximum play 0 05 mm 0 002 in 2008 Mazda CX 9 Grand Touring 2008 DRIVE...

Страница 2213: ...lowing procedures without first removing the ABS wheel speed sensor may possibly cause an open circuit in the wiring harness if it is pulled by mistake Before performing the following procedures disco...

Страница 2214: ...caliper component from the trailing link and suspend it out of the way using a cable Fig 4 Identifying Brake Caliper Courtesy of MAZDA MOTORS CORP WHEEL HUB BOLT REMOVAL NOTE 2008 Mazda CX 9 Grand To...

Страница 2215: ...ced CAUTION z Performing the following procedures without first removing the ABS wheel speed sensor may possibly cause an open circuit in the wiring harness if it is pulled by mistake Before performin...

Страница 2216: ...6 Install in the reverse order of removal 7 Inspect for rear wheel alignment and adjust it as necessary See REAR WHEEL ALIGNMENT AWD Fig 7 Exploded View Of Wheel Hub AWD Torque Specifications Courtes...

Страница 2217: ...1 Install a new locknut and stake it as shown CAUTION z Removing the rear trailing link and rear wheel hub component is dangerous The rear trailing link and rear wheel hub component could fall and cau...

Страница 2218: ...eel hub bolt using the SST as shown in the figure 5 Place a new wheel hub bolt in the wheel hub Fig 11 Removing Wheel Hub Bolt Courtesy of MAZDA MOTORS CORP 6 Install the wheel hub by placing a proper...

Страница 2219: ...htening Nut Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLE Rear Axle Mazda CX 9 Microsoft Sunday November 15 2009 9 54 22 AM Page 8 2005 Mitchell Repair Information Co...

Страница 2220: ...SUSPENSION LOCATION INDEX AWD 2008 Mazda CX 9 Grand Touring 2008 SUSPENSION Rear Suspension Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 SUSPENSION Rear Suspension Mazda CX 9 Microsoft Sunday Novembe...

Страница 2221: ...trim See TRUNK SIDE TRIM REMOVAL INSTALLATION 2 Support the rear lower arm using a garage jack 3 Remove in the order indicated in the table 4 Install in the reverse order of removal 2008 Mazda CX 9 Gr...

Страница 2222: ...CK ABSORBER REMOVAL INSTALLATION 2 Inspect for damage and oil leakage 3 Compress and extend the shock piston at least three times Verify that the operational force does not change and that there is no...

Страница 2223: ...TION AWD 2 Remove in the order indicated in the table 3 Install in the reverse order of removal WARNING z Whenever drilling into a shock absorber wear protective eye wear The gas in the shock absorber...

Страница 2224: ...ALIGNMENT 2WD See REAR WHEEL ALIGNMENT AWD Fig 7 Identifying Suspension Assembly Components Torque Specifications Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 SUSPENSION Rear Suspe...

Страница 2225: ...e jack 2 Loosen the rear lower arm outer side bolt 3 Lower the rear lower arm inner side slowly 4 Remove the rear coil spring Fig 9 Supporting Rear Lower Arm Inner Side Courtesy of MAZDA MOTORS CORP R...

Страница 2226: ...the unloaded condition with a separate garage jack 4 Install the lower arm inner side bolt Tightening torque z 120 163 N m 12 3 16 6 kgf m 89 120 ft lbf Fig 11 Supporting Rear Lower Arm Outer Side Cou...

Страница 2227: ...f MAZDA MOTORS CORP REAR UPPER ARM REMOVAL INSTALLATION 2WD CAUTION z Performing the following procedures without first removing the ABS wheel speed sensor may possibly cause an open circuit in the ha...

Страница 2228: ...lled to the vehicle due to the narrow operation space Therefore mark the position before removing the rear upper arm align the rear crossmember and rear upper arm markings when installing the rear upp...

Страница 2229: ...g Components Torque Specifications Courtesy of MAZDA MOTORS CORP REAR UPPER ARM REMOVAL NOTE 1 Remove the rear lateral link installation bolts 2008 Mazda CX 9 Grand Touring 2008 SUSPENSION Rear Suspen...

Страница 2230: ...ember approx 50 mm 2 0 in 6 Remove the rear upper arm inner side bolt Fig 17 Identifying Crossmember Bracket Bolt Courtesy of MAZDA MOTORS CORP REAR UPPER ARM INSTALLATION NOTE 1 Place the new rear up...

Страница 2231: ...N Mark Courtesy of MAZDA MOTORS CORP 4 Install the rear crossmember component Tightening torque Rear crossmember installation nut 93 131 N m 9 5 13 3 kgf m 68 6 96 6 ft lbf Crossmember bracket install...

Страница 2232: ...an appropriate place where the sensor will not be pulled by mistake while servicing the vehicle NOTE z The rear upper arm inner bolt cannot be tightened completely with the rear upper arm installed t...

Страница 2233: ...mber Courtesy of MAZDA MOTORS CORP 11 Inspect for rear wheel alignment and adjust it as necessary See REAR WHEEL ALIGNMENT AWD Fig 21 Supporting Jack Up Point For Front Crossmember Courtesy of MAZDA M...

Страница 2234: ...teral link installation bolts 2 Loosen the rear upper arm installation bolts 3 Support the rear crossmember and differential component using a mission jack Fig 24 Supporting Rear Crossmember And Diffe...

Страница 2235: ...and place an alignment mark on the new rear upper arm Fig 26 Identifying Alignment Mark On Rear Upper Arm Courtesy of MAZDA MOTORS CORP 2 Point the IN mark towards the inside of the vehicle align the...

Страница 2236: ...8 18 8 ft lbf Crossmember bracket installation nut 18 6 25 5 N m 1 90 26 0 kgf m 13 8 18 8 ft lbf REAR LATERAL LINK REMOVAL INSTALLATION 1 Mark the adjusting cam bolt and cam plate of the rear latera...

Страница 2237: ...wheel alignment and adjust it as necessary See REAR WHEEL ALIGNMENT 2WD See REAR WHEEL ALIGNMENT AWD REAR STABILIZER REMOVAL INSTALLATION 2WD 1 Remove in the order indicated in the table 2 Install in...

Страница 2238: ...so that the identification mark faces the right side of the vehicle Fig 30 Identifying Rear Stabilizer Identification Mark Courtesy of MAZDA MOTORS CORP REAR STABILIZER REMOVAL INSTALLATION AWD 2008 M...

Страница 2239: ...AL INSTALLATION AWD 5 Remove the rear coil spring See REAR COIL SPRING REMOVAL INSTALLATION 6 Remove in the order indicated in the table 7 Install in the reverse order of removal Fig 31 Identifying Pr...

Страница 2240: ...rt the rear differential using a jack Fig 33 Supporting Rear Differential Courtesy of MAZDA MOTORS CORP 2 Remove the rear differential mounting bracket front installation bolts 2008 Mazda CX 9 Grand T...

Страница 2241: ...o that the identification mark faces the right side of the vehicle Fig 35 Identifying Rear Stabilizer Identification Mark Courtesy of MAZDA MOTORS CORP REAR STABILIZER CONTROL LINK INSPECTION 1 Remove...

Страница 2242: ...AL INSTALLATION 3 Remove the rear coil spring See REAR COIL SPRING REMOVAL INSTALLATION 4 Remove the rear lower arm See REAR LOWER ARM REMOVAL INSTALLATION 5 Remove in the order indicated in the table...

Страница 2243: ...omponent and suspend it with a cable in a location out of the way REAR TRAILING LINK COMPONENT REMOVAL NOTE 1 Support the rear trailing link using a jack 2 Remove the rear trailing link 2008 Mazda CX...

Страница 2244: ...ing See REAR COIL SPRING REMOVAL INSTALLATION 4 Remove the rear lower arm See REAR LOWER ARM REMOVAL INSTALLATION 5 Remove in the order indicated in the table CAUTION z Performing the following proced...

Страница 2245: ...que Specifications AWD Courtesy of MAZDA MOTORS CORP CALIPER COMPONENT REMOVAL NOTE 1 Remove the caliper component and suspend it with a cable in a location out of the way REAR TRAILING LINK COMPONENT...

Страница 2246: ...NSTALLATION 2WD CAUTION z Removing the trailing link is dangerous The trailing link could fall and cause serious injury or death Verify that the jack securely supports the trailing link CAUTION z Perf...

Страница 2247: ...ehicle due to the narrow operation space Therefore mark the position before removing the rear upper arm align the rear crossmember and rear upper arm markings when installing the rear upper arm and ti...

Страница 2248: ...HEEL ALIGNMENT 2WD Fig 44 Marking Rear Upper Arm And Rear Crossmember Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 SUSPENSION Rear Suspension Mazda CX 9 Microsoft Sunday November 1...

Страница 2249: ...REMOVAL NOTE 1 Remove the rear brake caliper component and suspend it with a cable in a location out of the way REAR CROSSMEMBER COMPONENT REMOVAL NOTE 2008 Mazda CX 9 Grand Touring 2008 SUSPENSION R...

Страница 2250: ...ensor axle side and fix it to an appropriate place where the sensor will not be pulled by mistake while servicing the vehicle NOTE z The rear upper arm inner bolt cannot be tightened completely with t...

Страница 2251: ...r See REAR ABS WHEEL SPEED SENSOR REMOVAL INSTALLATION AWD 8 Remove the rear coil spring See REAR COIL SPRING REMOVAL INSTALLATION 9 Remove in the order indicated in the table 10 Install in the revers...

Страница 2252: ...MOTORS CORP 11 Inspect for rear wheel alignment and adjust it as necessary See REAR WHEEL ALIGNMENT AWD 2008 Mazda CX 9 Grand Touring 2008 SUSPENSION Rear Suspension Mazda CX 9 Microsoft Sunday Novemb...

Страница 2253: ...TE 1 Remove the rear brake caliper component and suspend it with a cable in a location out of the way REAR DIFFERENTIAL AND REAR CROSSMEMBER COMPONENT REMOVAL NOTE 2008 Mazda CX 9 Grand Touring 2008 S...

Страница 2254: ...MAZDA MOTORS CORP WARNING z Removing the crossmember is dangerous The crossmember component could fall and cause serious injury or death Verify that the mission jack securely supports the crossmember...

Страница 2255: ...IR BAG SYSTEM SERVICE WARNINGS See AIR BAG SYSTEM SERVICE CAUTIONS z Side air bag sensor No 1 is attached to the lower part of the B pillar When working around the B pillar disconnect the negative bat...

Страница 2256: ...pry out the pre tensioner seat belt connector s stopper plate 11 Disconnect the pre tensioner seat belt connector 12 Install in the reverse order of removal 13 Turn the ignition switch to the ON posi...

Страница 2257: ...EMOVAL INSTALLATION 5 Front seat belt upper anchor installation bolt See FRONT SEAT BELT REMOVAL INSTALLATION 6 B pillar upper trim See B PILLAR UPPER TRIM REMOVAL INSTALLATION 4 Remove the bolt 5 Rot...

Страница 2258: ...llation bolt See THIRD ROW SEAT BELT REMOVAL INSTALLATION 6 Rear scuff plate inner See REAR SCUFF PLATE REMOVAL INSTALLATION 7 Trunk side trim See TRUNK SIDE TRIM REMOVAL INSTALLATION 4 Remove the cov...

Страница 2259: ...r anchor installation bolt See FRONT SEAT BELT REMOVAL INSTALLATION 7 B pillar upper trim See B PILLAR UPPER TRIM REMOVAL INSTALLATION 8 Trunk box See TRUNK BOX REMOVAL INSTALLATION 9 Seat side box Se...

Страница 2260: ...DLE REMOVAL INSTALLATION 22 RES unit cover Vehicles with RES See RES UNIT REMOVAL INSTALLATION 23 Headliner See HEADLINER REMOVAL INSTALLATION 4 Remove the bolt 5 Remove the second row center seat bel...

Страница 2261: ...Remove the third row seat belt 8 Install in the reverse order of removal Fig 7 Identifying Third Row Seat Belt Bolt Torque Specifications Courtesy of MAZDA MOTORS CORP SEAT BELT INSPECTION BELT 1 Veri...

Страница 2262: ...ere is any malfunction replace the seat belt Fig 9 Identifying Retractor Angle Courtesy of MAZDA MOTORS CORP ALR 1 Pull the belt out fully to change the lock mode from ELR to ALR 2 Verify that retract...

Страница 2263: ...TION 1 Remove the front seat See FRONT SEAT REMOVAL INSTALLATION 2 Remove the side cover No 1 See FRONT SEAT DISASSEMBLY ASSEMBLY 3 Remove the bolt 4 Remove the front buckle 5 Install in the reverse o...

Страница 2264: ...on pad See SECOND ROW SEAT DISASSEMBLY ASSEMBLY 5 Remove the bolt B 6 Remove the second row buckle LH 7 Install in the reverse order of removal Fig 12 Identifying Second Row Center Buckle Bolt Torque...

Страница 2265: ...t backs forward 2 Remove the trunk box See TRUNK BOX REMOVAL INSTALLATION 3 Remove the bolt 4 Remove the third row buckle Fig 14 Identifying Third Row Buckle Bolt Courtesy of MAZDA MOTORS CORP INSTALL...

Страница 2266: ...ions Courtesy of MAZDA MOTORS CORP BUCKLE SWITCH INSPECTION 1 Inspect for continuity between the buckle switch terminals using a tester z If not as indicated in the table replace the front buckle Fig...

Страница 2267: ...e Switch Circuit Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 RESTRAINTS Seat Belt Mazda CX 9 Microsoft Sunday November 15 2009 10 19 40 AM Page 13 2005 Mitchell Repair Information...

Страница 2268: ...008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Seats Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Seats Mazda CX 9 Microsoft Sunday November 15 2009 10 40 01 AM Page 1 2005 Mitch...

Страница 2269: ...Courtesy of MAZDA MOTORS CORP 5 Remove in the order indicated in the table 6 Install in the reverse order of removal WARNING z Handling the front seat with a side air bag improperly can accidentally d...

Страница 2270: ...air bag See AIR BAG SYSTEM SERVICE WARNINGS See AIR BAG SYSTEM SERVICE CAUTIONS CAUTION z If any of the following work is performed perform the seat weight sensor calibration using the M MDS See SEAT...

Страница 2271: ...al Seat Torque Specifications Courtesy of MAZDA MOTORS CORP DRIVER SEAT POWER SEAT 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Seats Mazda CX 9 Microsoft Sunday November 15 2009 10 40 01 AM Pa...

Страница 2272: ...Seat Torque Specifications Courtesy of MAZDA MOTORS CORP PASSENGER SEAT MANUAL SEAT 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Seats Mazda CX 9 Microsoft Sunday November 15 2009 10 40 01 AM...

Страница 2273: ...al Seat Torque Specifications Courtesy of MAZDA MOTORS CORP PASSENGER SEAT POWER SEAT 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Seats Mazda CX 9 Microsoft Sunday November 15 2009 10 40 01 AM...

Страница 2274: ...DE COVER DISASSEMBLY NOTE 1 Pull the side cover outward and remove clip A 2 Pull the side cover rearward and up at an angle and remove tabs B and C 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES...

Страница 2275: ...Hook Courtesy of MAZDA MOTORS CORP 4 Insert a flathead screwdriver between hook C and the frame 5 Pull the flathead screwdriver in the direction of the arrow as shown in the figure 6 Remove the hook C...

Страница 2276: ...eat back trim 13 Remove the seat back pad Fig 12 Removing Hook Courtesy of MAZDA MOTORS CORP LUMBER SUPPORT LEVER DISASSEMBLY NOTE 1 Remove the pin from the lumber support lever installation part with...

Страница 2277: ...ghtening torque 4 Install the seat under bracket to the seat weight sensor and temporarily tighten the four nuts 5 Tighten nuts C both right and left at the same time to the specified tightening torqu...

Страница 2278: ...ide adjuster Fig 15 Front Tilt Motor Circuit Diagram Courtesy of MAZDA MOTORS CORP REAR TILT MOTOR INSPECTION 1 Disconnect the rear tilt motor connector 2 Apply battery positive voltage to the rear ti...

Страница 2279: ...spect the slide motor operation z If not as specified replace the slide adjuster MOTOR OPERATION 3 Connect the slide motor connector 4 Measure the slide motor terminal 1C waveform during motor operati...

Страница 2280: ...MOTOR OPERATION 3 Connect the recliner motor connector 4 Measure the recliner motor terminal C waveform during motor operation using the oscilloscope VOLTAGE SPECIFICATION z If not as specified replac...

Страница 2281: ...terminals z If not as specified replace the lumbar support switch Fig 19 Lumbar Support Switch Continuity Chart Courtesy of MAZDA MOTORS CORP Fig 20 Lumbar Support Switch Circuit Diagram Courtesy of...

Страница 2282: ...ATION Fig 21 Lumbar Support Motor Circuit Diagram Courtesy of MAZDA MOTORS CORP POWER SEAT SWITCH INSPECTION 1 Disconnect the power seat switch connector 2 Inspect for continuity between the power sea...

Страница 2283: ...t Diagram Vehicles With Position Memory Seat Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Seats Mazda CX 9 Microsoft Sunday November 15 2009 10 40 01 AM Page 16 20...

Страница 2284: ...Diagram Vehicles Without Position Memory Seat Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Seats Mazda CX 9 Microsoft Sunday November 15 2009 10 40 01 AM Page 17...

Страница 2285: ...ignition switch to the LOCK position 3 Disconnect the negative battery cable and wait 1 min or more 4 Remove the driver side front seat See FRONT SEAT REMOVAL INSTALLATION 5 Remove in the order indica...

Страница 2286: ...RMINAL VOLTAGE TABLE REFERENCE Fig 26 Identifying Position Memory Control Module Connector Terminal Courtesy of MAZDA MOTORS CORP VOLTAGE SPECIFICATION Terminal Signal name Connected to Measured condi...

Страница 2287: ...lated wiring harness 2A Slide switch input forward Power seat switch Press the slide switch to forward 1 0 or less z Power seat switch z Related wiring harness Other 5 0 2B Slide switch input backward...

Страница 2288: ...nder any condition 1 0 or less z Position memory switch z Related wiring harness 2K Set switch input Position memory switch Press the set switch 1 0 or less z Position memory switch z Related wiring h...

Страница 2289: ...ile rear tilt motor is moving to down B z Rear tilt motor z Related wiring harness Other 1 0 or less 3G Recliner motor output forward Recliner motor While recliner motor is moving to forward B z Recli...

Страница 2290: ...or z Related wiring harnesses Rear tilt motor stopped 1 0 or less 3N Rear tilt motor pulse Rear tilt motor Measure the waveform while driving motor operation using the oscilloscope High output 4 8 or...

Страница 2291: ...ee FRONT SEAT REMOVAL INSTALLATION 2 Remove the seat cushion trim See FRONT SEAT DISASSEMBLY ASSEMBLY 3 While inspecting for continuity between the connector terminals A and B use a dryer to warm the...

Страница 2292: ...3 C 109 F Fig 30 Identifying Thermostat Connector Courtesy of MAZDA MOTORS CORP 6 Using an ohmmeter verify that there is continuity between the seat warmer unit connector terminals when temperature dr...

Страница 2293: ...back trim See FRONT SEAT DISASSEMBLY ASSEMBLY 3 Verify that the continuity between terminals A and B is as indicated in the table z If not as indicated in the table replace the seat warmer unit Fig 3...

Страница 2294: ...Courtesy of MAZDA MOTORS CORP 2 Remove the bolts then remove the second row seat 3 Install in the reverse order of removal Fig 36 Identifying Second Row Seat Bolt With Cover Torque Specifications Cour...

Страница 2295: ...in the reverse order of disassembly Fig 37 Exploded View Of Second Row Seat LH Torque Specifications Courtesy of MAZDA MOTORS CORP RH 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Seats Mazda CX...

Страница 2296: ...ON 1 Disconnect the negative battery cable 2 Remove the second row seat See SECOND ROW SEAT REMOVAL INSTALLATION 3 Remove in the order indicated in the table 2008 Mazda CX 9 Grand Touring 2008 BODY AC...

Страница 2297: ...RD ROW SEAT BELT REMOVAL INSTALLATION 7 Trunk side trim See TRUNK SIDE TRIM REMOVAL INSTALLATION 5 Set the floor covering out of the way 6 Remove in the order indicated in the table Fig 40 Identifying...

Страница 2298: ...ROW SEAT DISASSEMBLY ASSEMBLY 1 Disassemble in the order indicated in the table 2 Assemble in the reverse order of disassembly 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Seats Mazda CX 9 Mic...

Страница 2299: ...Row Seat Torque Specifications Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Seats Mazda CX 9 Microsoft Sunday November 15 2009 10 40 01 AM Page 32 2005 Mitchell R...

Страница 2300: ...ey can cause severe burns or serious injury z When the battery cables are connected touching the vehicle body with starter terminal B will generate sparks This can cause personal injury fire and damag...

Страница 2301: ...e starter unit Inspect the related wiring harnesses the ignition switch and the transaxle range switch NO LOAD TEST 1 Verify that the battery is fully charged 2 Connect the starter battery and a teste...

Страница 2302: ...z If the starter motor pinion is not extended repair or replace the starter Fig 4 Checking Battery Positive Voltage Terminal S And Starter Body Courtesy of MAZDA MOTORS CORP NOTE z Depending on the ba...

Страница 2303: ...with the battery positive voltage connected to terminal S and the starter body grounded Fig 6 Pulling Drive Pinion With Battery Positive Voltage Connected To Terminal S And Starter Body Grounded Court...

Страница 2304: ...ter z If there is continuity replace the armature Fig 8 Checking Continuity Between Commutator And Core Courtesy of MAZDA MOTORS CORP 2 Verify that there is no continuity between the commutator and th...

Страница 2305: ...Measuring Runout With Dial Indicator Courtesy of MAZDA MOTORS CORP 4 Measure the commutator diameter z If not within the minimum specification replace the armature Starter commutator diameter Standard...

Страница 2306: ...or Standard 0 5 mm 0 02 in Minimum 0 2 mm 0 008 in Fig 12 Measuring Segment Groove Depth Of Commutator Courtesy of MAZDA MOTORS CORP Magnetic switch 1 Inspect for continuity between terminals S and M...

Страница 2307: ...S And Body With Tester Courtesy of MAZDA MOTORS CORP 3 Verify that there is no continuity between terminals M and B using a tester z If there is continuity replace the magnetic switch Fig 15 Checking...

Страница 2308: ...replace all of the brushes Starter brush length Standard 12 3 mm 0 48 in Minimum 5 5 mm 0 22 in Fig 17 Identifying Brush Length Courtesy of MAZDA MOTORS CORP 3 Measure the brush spring force using a...

Страница 2309: ...isassemble in the order indicated in the table 2 Assemble in the reverse order of disassembly Fig 19 Identifying Starter Components Torque Specifications Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9...

Страница 2310: ...torque 0 4 2 7 N m 4 1 27 5 kgf cm 3 6 23 8 in lbf Pull scale reading 3 4 25 5 N 0 35 2 60 kgf 0 8 5 7 lbf Tie rod swing torque 0 1 4 0 N m 1 1 40 kgf cm 0 89 35 in lbf Pull scale reading 1 0 40 0 N 0...

Страница 2311: ...remove it from the hook 3 Remove the deflector 4 Install in the reverse order of removal 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Sunroof Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 BODY...

Страница 2312: ...the glass panel Fig 3 Identifying Glass Panel With Screws 4 Peel the weatherstrip off the glass panel 5 Install in the reverse order of removal 6 Adjust the glass panel See GLASS PANEL ADJUSTMENT 2008...

Страница 2313: ...Tighten the installation screws Fig 5 Measuring Gap And Height Between Glass Panel Body 5 Insert a plastic card between the weatherstrip and the body of the vehicle Verify that the sunroof is shut ti...

Страница 2314: ...STALLATION 9 Seat side box See SEAT SIDE BOX REMOVAL INSTALLATION 10 Trunk end trim See TRUNK END TRIM REMOVAL INSTALLATION 11 Third row seat See THIRD ROW SEAT REMOVAL INSTALLATION 12 Third row seat...

Страница 2315: ...then remove the sunroof unit 9 Install in the reverse order of removal 10 Adjust the glass panel See GLASS PANEL ADJUSTMENT Fig 7 Identifying Sunroof Unit Nuts Bolts Torque Specifications SUNROOF UNIT...

Страница 2316: ...TE z If the guide or sunroof motor is removed the sunroof motor initial position setting has to be performed After installing the sunroof unit perform the initial position setting using the following...

Страница 2317: ...dentifying Applying Area Of Wide Line To Butyl Seal GUIDE DISASSEMBLY NOTE 1 Place an alignment mark on the guide pin and flame NOTE z Only the tilt up switch is available during the initialization mo...

Страница 2318: ...e the guide and decoration link as a single unit Fig 11 Identifying Guide GUIDE ASSEMBLY NOTE 1 Move the pin to the position shown in the figure 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Sun...

Страница 2319: ...ION 6 Front seat belt upper anchor installation bolt See FRONT SEAT BELT REMOVAL INSTALLATION 7 B pillar upper trim See B PILLAR UPPER TRIM REMOVAL INSTALLATION 8 Trunk box See TRUNK BOX REMOVAL INSTA...

Страница 2320: ...ee CONSOLE REMOVAL INSTALLATION 33 Front side trim See FRONT SIDE TRIM REMOVAL INSTALLATION 34 Glove compartment See GLOVE COMPARTMENT REMOVAL INSTALLATION 35 Hood release lever See HOOD LATCH AND REL...

Страница 2321: ...CLUSTER REMOVAL INSTALLATION 6 Meter hood See METER HOOD REMOVAL INSTALLATION 7 Center panel See CENTER PANEL REMOVAL INSTALLATION 8 Combination switch See COMBINATION SWITCH REMOVAL INSTALLATION 9 S...

Страница 2322: ...e D PILLAR TRIM REMOVAL INSTALLATION 31 Third row seat belt upper anchor installation bolt See THIRD ROW SEAT BELT REMOVAL INSTALLATION 32 C pillar trim See C PILLAR TRIM REMOVAL INSTALLATION 33 Secon...

Страница 2323: ...STALLATION 10 Trunk end trim See TRUNK END TRIM REMOVAL INSTALLATION 11 Third row seat See THIRD ROW SEAT REMOVAL INSTALLATION 12 Third row seat belt lower anchor installation bolt See THIRD ROW SEAT...

Страница 2324: ...e HEADLINER REMOVAL INSTALLATION 2 RES unit cover Vehicles with RES See RES UNIT REMOVAL INSTALLATION 3 Assist handle See ASSIST HANDLE REMOVAL INSTALLATION 4 Sunvisor See SUNVISOR REMOVAL INSTALLATIO...

Страница 2325: ...VAL INSTALLATION 20 Front seat belt lower anchor installation bolt See FRONT SEAT BELT REMOVAL INSTALLATION 21 Rear scuff plate inner See REAR SCUFF PLATE REMOVAL INSTALLATION 22 Front scuff plate inn...

Страница 2326: ...ee FRONT MAP LIGHT REMOVAL INSTALLATION 20 Sunvisor See SUNVISOR REMOVAL INSTALLATION 21 Assist handle See ASSIST HANDLE REMOVAL INSTALLATION 22 RES unit cover Vehicles with RES See RES UNIT REMOVAL I...

Страница 2327: ...ignal Connected to Test condition Voltage V Inspection item A Slide open Sunroof switch Sunroof is fully opening B z Sunroof switch z Related wiring harnesses Other 1 0 or less B Slide close tilt down...

Страница 2328: ...d Instrument cluster Pulse signal z Instrument cluster z Related wiring harnesses G GND GND Under any condition 1 0 or less Related wiring harnesses H Communication BCM Because this terminal is for co...

Страница 2329: ...t Fig 19 Checking Continuity Between Sunroof Switch Terminals 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Sunroof Mazda CX 9 Microsoft Sunday November 15 2009 10 38 25 AM Page 19 2005 Mitchell...

Страница 2330: ...esignated position 1 Difference between left and right must not exceed 1 30 Item Fuel gauge indication Empty 1 4 1 2 3 4 Full Maximum steering angle Tolerance 3 Inner 38 Outer 32 Total toe in Toleranc...

Страница 2331: ...0 33 Thrust angle Reference value Tolerance 0 48 0 1 Engine coolant and engine oil are at specified level Jack and tools are in designated position 1 Difference between left and right must not exceed...

Страница 2332: ...ee or more balance weights Wheel nut tightening torque N m kgf m ft bf 107 8 147 0 11 0 14 9 79 6 108 4 Item Specification Temporary spare tire Tire Size T155 90D 18 195 80R17 99M Air pressure kPa psi...

Страница 2333: ...ourtesy of MAZDA MOTORS CORP WITH KEYLESS ENTRY SYSTEM 2008 Mazda CX 9 Grand Touring 2008 SUSPENSION On Board Diagnostic Suspension Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 SUSPENSION On Board Di...

Страница 2334: ...epairs to ensure that no other faults occurred during service z The OBD test is divided into 3 tests Read clear diagnostic results PID monitor and active command mode Read clear diagnostic results z T...

Страница 2335: ...played perform troubleshooting according to the corresponding DTC inspection 4 After completion of repairs clear all DTCs stored in the instrument cluster See DTC TABLE INSTRUMENT CLUSTER CLEARING DTC...

Страница 2336: ...identified select the following items from the initialization screen of the M MDS z When using the IDS laptop PC 1 Select DataLogger 2 Select Modules 3 Select IC z When using the PDS Pocket PC 1 Selec...

Страница 2337: ...used for monitoring the calculated value of input output signals in the module Therefore if the monitored value of the output parts is not within the specification it is necessary to inspect the monit...

Страница 2338: ...tion in the output parts FREEZE FRAME PID DATA ACCESS PROCEDURE 1 Connect the M MDS to the DLC 2 2 After the vehicle is identified select the following items from the initialization screen of the M MD...

Страница 2339: ...DTC U2616 U2617 U2618 U2619 U2617 Wheel unit No 2 No response See DTC U2616 U2617 U2618 U2619 U2618 Wheel unit No 3 No response See DTC U2616 U2617 U2618 U2619 U2619 Wheel unit No 4 No response See D...

Страница 2340: ...frame PID data 2 C F Indicates the internal tire air temperature Freeze frame PID data 2 Adjust tire pressure FFD1_MLG Wheel unit mileage value freeze frame PID data 1 m mi ft Indicates the mileage Fr...

Страница 2341: ...he wheel unit 1 Data transmission from the wheel unit occurs when the vehicle speed is 25 km h 15 5 mph or more Due to this the current air pressure and temperature data can only be displayed after th...

Страница 2342: ...tification code matches which wheel and tire by comparing the PID monitor values with the air pressure values set in Step 1 8 Select the ID_LAST PID using the M MDS and take a note of four displayed i...

Страница 2343: ...RATION No Go to the next step 2 VERIFY TROUBLESHOOTING COMPLETED z Clear the DTC from the memory See TIRE PRESSURE MONITORING SYSTEM TPMS ONBOARD DIAGNOSIS z Drive the vehicle at a speed of 25 km h 15...

Страница 2344: ...DTC from the memory See TIRE PRESSURE MONITORING SYSTEM TPMS ONBOARD DIAGNOSIS z Drive the vehicle at a speed of 25 km h 15 5 mph or more for 10 min or more z Is the same DTC present Yes Go to Step 1...

Страница 2345: ...ontinuity between keyless CM terminal 3Q harness side and instrument cluster terminal 1N harness side z Is there continuity Yes Go to the next step No Repair or replace the wiring harness for an open...

Страница 2346: ...z Turn the ignition switch to the ON position and drive the vehicle at a speed of 25 km h 15 5 mph or more z Clear the DTC from the memory See TIRE PRESSURE MONITORING SYSTEM TPMS ONBOARD DIAGNOSIS z...

Страница 2347: ...AL FOR SHORT TO GROUND z Turn the ignition switch off z Disconnect keyless receiver and instrument cluster connectors z Inspect for continuity between keyless receiver terminal D harness side and grou...

Страница 2348: ...SE z Wheel unit identification code is not registered in the instrument cluster z No signal is received from the wheel unit z Wheel unit is not installed z Poor connection at connectors female termina...

Страница 2349: ...Go to the next step 6 VERIFY AFTER REPAIR PROCEDURE z Are there any other DTCs present Yes Go to the applicable DTC inspection See TIRE PRESSURE MONITORING SYSTEM TPMS ON BOARD DIAGNOSIS No DTC troub...

Страница 2350: ...ave occurred and the ID registration will not have been correctly performed Repeat the diagnostic procedure from Step 1 and perform and inspection 2008 Mazda CX 9 Grand Touring 2008 SUSPENSION On Boar...

Страница 2351: ...If there is a malfunction with the transfer unit replace the transfer as a single component TRANSFER OIL SEAL REPLACEMENT RIGHT SIDE 1 Remove the middle pipe See EXHAUST SYSTEM REMOVAL INSTALLATION M...

Страница 2352: ...CORP 6 Mark the SST at position 18 mm 0 71 in from the end Fig 4 Marking SST At Position Courtesy of MAZDA MOTORS CORP 7 Using the SST and a hammer tap new oil seal 2008 Mazda CX 9 Grand Touring 2008...

Страница 2353: ...z 49 B032 334 Outer diameter 38 42 mm 1 5 1 6 in Plate thickness 2 mm 0 08 in or more 10 Install the joint shaft See JOINT SHAFT REMOVAL INSTALLATION AWD 11 Install the front pipe See EXHAUST SYSTEM R...

Страница 2354: ...crewdriver Fig 7 Removing Oil Seal Courtesy of MAZDA MOTORS CORP 3 Install the new oil seal 4 Install the transfer See TRANSFER REMOVAL INSTALLATION 5 Inspect for leakage of transfer oil 2008 Mazda CX...

Страница 2355: ...ball joint right side See FRONT CROSSMEMBER REMOVAL INSTALLATION 6 Front drive shaft right side See FRONT DRIVE SHAFT REMOVAL INSTALLATION 7 Joint shaft See JOINT SHAFT REMOVAL INSTALLATION AWD 3 Dis...

Страница 2356: ...TRANSFER REMOVAL NOTE 1 Disconnect the front stabilizer control link and rotate the stabilizer to the front to secure a space from the side 2008 Mazda CX 9 Grand Touring 2008 DRIVELINE AXLE Transfer...

Страница 2357: ...rtesy of MAZDA MOTORS CORP 4 Push the engine forward so that the front side of the transfer faces downward then remove the transfer Fig 12 Identifying Front Side Of Transfer Faces Courtesy of MAZDA MO...

Страница 2358: ...esy of MAZDA MOTORS CORP 3 Install the No 1 engine mount bolt and nut Tightening torque 85 3 116 6 N m 8 70 11 88 kgf m 63 0 85 9 ft lbf Fig 14 Identifying No 1 Engine Mount Bolt And Nut Courtesy of M...

Страница 2359: ...ten bolt A B and G in the order of C A B Tightening torque Bolt A B C 42 62 N m 4 3 6 3 kgf m 31 45 ft lbf 4 Tighten bolt D Tightening torque Bolt D 42 62 N m 4 3 6 3 kgf m 31 45 ft lbf Fig 16 Identif...

Страница 2360: ...1 max Knock type 2 4 0 14 max 1 Total weight exceeds 160 g 5 65 oz 2 One balance weight 60 g 2 12 oz max If the total weight exceeds 100 g 3 53 oz on one side rebalance after moving the tire around on...

Страница 2361: ...on of balance weight value Indicated amount of unbalance 23 g 0 81 oz 23 g 0 81 oz x1 6 36 8 g 1 30 oz Selected balance weight value 35 g 1 24 oz Fig 1 Identifying Adhesive Type Balance Weight Outer C...

Страница 2362: ...1 14 oz 30 g 1 06 oz 32 5 g 1 15 oz 35 g 1 24 oz CAUTION z Use a genuine balance weight or equivalent steel z When attaching the weight balance press the balance weight with a force of 25 N 2 5 kgf 5...

Страница 2363: ...ature of the tire is high tire pressure will decrease when the internal temperature of the tire decreases to the same level as ambient temperature If the tire pressure is lower than the lower limit pr...

Страница 2364: ...light illuminates z Do not tilt or use excessive side force when checking air pressure or inflating the tire with air Which can provide enough leverage to easily bend or break the wheel unit z To pre...

Страница 2365: ...t flash and is not illuminated WHEEL UNIT REMOVAL INSTALLATION 1 Remove in the order indicated in the table 2 Install in the reverse order of removal 3 When replacing wheel unit s register the new whe...

Страница 2366: ...from one side of the wheel 4 Remove the wheel unit Fig 5 Identifying Wheel Unit Seal Washer Valve Cap Torque Specifications Courtesy of MAZDA MOTORS CORP CAUTION z Breaking the tire bead with the whee...

Страница 2367: ...ORS CORP 4 Set the tire changer so that it is 45 away point A from the valve hole NOTE z Maintain the wheel unit in contact with the rim then start manually to screw the valve nut for a few turns CAUT...

Страница 2368: ...unit or charging loss during air pressure adjustment use a type B tool with a round end as shown in the figure not a type A tool Fig 8 Identifying Air Pressure Adjustment Tool Type Courtesy of MAZDA...

Страница 2369: ...TE POWER WINDOW SYSTEMS EXTERIOR OPEN CLOSE FUNCTION 5 Door glass stops before fully opening closing See NO 5 DOOR GLASS STOPS BEFORE FULLY OPENING CLOSING POWER WINDOW SYSTEMS EXTERIOR OPEN CLOSE FUN...

Страница 2370: ...ck The start knob is not in the LOCK position z The auto open close function the exterior open close function does not operate if the power window initialization procedure has been reset 2008 Mazda CX...

Страница 2371: ...ndow main switch z Is the manual operation normal Yes Go to the next step No Inspect the following parts and repair or replace z Power window main switch See POWER WINDOW MAIN SWITCH INSPECTION z Powe...

Страница 2372: ...es Inspect the following parts and repair or replace z BCM See BODY CONTROL MODULE BCM INSPECTION z Keyless control module Vehicles with advanced keyless system See KEYLESS CONTROL MODULE INSPECTION A...

Страница 2373: ...eat the procedure from Step 1 3 Door glass does not operate using the request switch POSSIBLE CAUSE z Keyless control module malfunction z BCM malfunction z Open circuit in wiring harness between requ...

Страница 2374: ...not operate No Go to the next step 4 z The door lock unlock does not operate for reasons other than Steps 2 and 3 above Yes Inspect the following parts and repair or replace z Keyless control module...

Страница 2375: ...dow main switch and the power window subswitch passenger side If there is any malfunction repair or replace the applicable part No Perform the power window initialization procedure See POWER WINDOW IN...

Страница 2376: ...Step 1 above z Does the door glass stop before fully opening closing while in auto operation Yes Perform the power window initialization procedure See POWER WINDOW INITIALIZATION PROCEDURE No Go to t...

Страница 2377: ...ure from Step 1 6 Door glass reverses before it fully opens POSSIBLE CAUSE z Malfunction in power window motor z Malfunction in battery z Improper installation of door glass Step INSPECTION ACTION 1 z...

Страница 2378: ...or short circuit in wiring harness between power window main switch and power window subswitch passenger side z BCM malfunction STEP INSPECTION ACTION 1 z Inspect if malfunction is in operating by tra...

Страница 2379: ...OW SUBSWITCH INSPECTION z BCM See BODY CONTROL MODULE BCM INSPECTION z Wiring harness between power window subswitch passenger side and power window main switch No Reinspect for malfunction recurrence...

Страница 2380: ...DY ACCESSORIES Glass Windows Mirrors Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Glass Windows Mirrors Mazda CX 9 Microsoft Sunday November 15 2009 10 36 16 AM Page 1 2005 Mitchell...

Страница 2381: ...tion Courtesy of MAZDA MOTORS CORP FRONT DOOR GLASS REMOVAL INSTALLATION 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Glass Windows Mirrors Mazda CX 9 Microsoft Sunday November 15 2009 10 36 16...

Страница 2382: ...lass Position Courtesy of MAZDA MOTORS CORP 6 Remove the hole cover 7 Remove the bolts Fig 3 View Of Hole Cover Torque Specifications Courtesy of MAZDA MOTORS CORP 8 Lift the front door glass up and r...

Страница 2383: ...DOOR TRIM REMOVAL INSTALLATION 6 Remove the rear door speaker See REAR DOOR SPEAKER REMOVAL INSTALLATION 7 Remove the bolts Fig 5 Identifying Rear Door Glass Position Courtesy of MAZDA MOTORS CORP gla...

Страница 2384: ...0 Remove the bolt 11 Lift the rear door glass up and remove it in the direction of the arrow 12 Install in the reverse order of removal NOTE z When installing the rear door glass align the glass edge...

Страница 2385: ...NT DOOR SPEAKER REMOVAL INSTALLATION 4 Front door glass See FRONT DOOR GLASS REMOVAL INSTALLATION 5 Power window motor See POWER WINDOW MOTOR REMOVAL INSTALLATION 3 Remove the nuts Fig 8 View Of Door...

Страница 2386: ...P 5 Move the front power window regulator in the direction of the arrow and remove it 6 Install in the reverse order of removal REAR POWER WINDOW REGULATOR REMOVAL INSTALLATION CAUTION z Make sure the...

Страница 2387: ...nuts Fig 12 Identifying Rear Power Window Regulator Nuts Torque Specifications Courtesy of MAZDA MOTORS CORP 4 Insert a hand through the speaker installation hole rotate the drum housing in the direct...

Страница 2388: ...N z Rear door speaker See REAR DOOR SPEAKER REMOVAL INSTALLATION 4 Remove the bolts 5 Remove the power window motor from the power window regulator 6 Disconnect the power window motor connector 7 Inst...

Страница 2389: ...sing tabs and install the power window motor to the drum while supporting the drum housing Fig 15 Identifying Power Window Motor Components Torque Specifications Courtesy of MAZDA MOTORS CORP CAUTION...

Страница 2390: ...the power window motor operation z If the power window motor does not operate as indicated in the table replace it Fig 16 Power Window Motor Front Side Circuit Diagram Courtesy of MAZDA MOTORS CORP O...

Страница 2391: ...nstall in the reverse order of removal Fig 18 Identifying Power Window Main Switch Screw Courtesy of MAZDA MOTORS CORP POWER WINDOW MAIN SWITCH INSPECTION Fig 17 Power Window Motor Rear Side Circuit D...

Страница 2392: ...gnal name Connected to Measured condition Voltage V Continuity Inspection item s 1E IG 1 METER 10 A fuse Ignition switch is at ON position B z Inspect METER 10 A fuse z Related wiring harnesses Igniti...

Страница 2393: ...z P W 30 A fuse z Related wiring harnesses 2A Sensor ground Power window motor Under any condition 1 0 or less z Power window motor See POWER WINDOW MOTOR INSPECTION z Related wiring harnesses 2B Powe...

Страница 2394: ...main switch terminals z If not as specified replace the power window main switch Fig 20 Power Window Main Switch Rear Side Circuit Diagram Courtesy of MAZDA MOTORS CORP POWER WINDOW SUBSWITCH REMOVAL...

Страница 2395: ...E 1 Disconnect the negative battery cable 2 Remove the inner sail garnish See INNER SAIL GARNISH REMOVAL INSTALLATION 3 Remove the rear door trim See REAR DOOR TRIM REMOVAL INSTALLATION 4 Remove the s...

Страница 2396: ...red condition Voltage V Continuity Inspection item s A Communication Power window main switch Because this terminal is for communication good no good judgment by terminal voltage is not possible z Pow...

Страница 2397: ...30 A fuse Under any condition B z P W 30 A fuse z Related wiring harnesses J Pulse 1 Power window motor Door glass moving Alternates between 1 0 and 5 0 z Power window motor See POWER WINDOW MOTOR INS...

Страница 2398: ...connector disconnected Perform initial setting for the switch connected with the connector Prolonged open close operation of the power window main or sub switches causes the circuit breaker to activat...

Страница 2399: ...passenger sides does not operate automatically Each power window can be operated only in manual operation NOTE z By following the procedure below the two step down function is switched to non operativ...

Страница 2400: ...te or the door glass position has not changed the procedure was not performed properly Repeat the procedure from the beginning 2008 Mazda CX 9 Grand Touring 2008 BODY ACCESSORIES Glass Windows Mirrors...

Страница 2401: ...r trim See A PILLAR TRIM REMOVAL INSTALLATION 8 Assist handle See ASSIST HANDLE REMOVAL INSTALLATION 3 Set the headliner out of the way 4 Apply protective tape along the edge of the body 5 Remove the...

Страница 2402: ...t use the piano wire and follow the procedure under Reusing Windshield WARNING z Using the piano wire with bare hands can cause injury Always wear gloves when using the piano wire NOTE z Before removi...

Страница 2403: ...g 30 Identifying Pin Courtesy of MAZDA MOTORS CORP Fig 31 Identifying Sealant Applying Area Courtesy of MAZDA MOTORS CORP NOTE z Before removing the pin from the windshield glass place an alignment ma...

Страница 2404: ...d cause the sealant to crack preventing the proper installation of the glass Keep the door glass opened until the windshield installation is completed z On vehicles with the auto wiper system when the...

Страница 2405: ...7 Use glass primer on the glass then allow it to dry for approx 30 min CAUTION z To prevent weakening of the primer adhesion keep the bonding surface free of dirt moisture and grease Do not touch the...

Страница 2406: ...body primer on the body as shown in the figure then allow it to dry for approx 30 min Courtesy of MAZDA MOTORS CORP CAUTION z To prevent weakening of the primer adhesion keep the bonding surface free...

Страница 2407: ...st handle See ASSIST HANDLE REMOVAL INSTALLATION 2 A pillar trim See A PILLAR TRIM REMOVAL INSTALLATION 3 Map light See FRONT MAP LIGHT REMOVAL INSTALLATION 4 Sunvisor See SUNVISOR REMOVAL INSTALLATIO...

Страница 2408: ...er trim See LIFTGATE UPPER TRIM REMOVAL INSTALLATION 4 Remove the liftgate side trim See LIFTGATE SIDE TRIM REMOVAL INSTALLATION 5 Remove the liftgate lower trim See LIFTGATE LOWER TRIM REMOVAL INSTAL...

Страница 2409: ...no wire with bare hands can cause injury Always wear gloves when using the piano wire NOTE z Before removing the rear window glass from the body mark the position of the glass by affixing tape to the...

Страница 2410: ...razor CAUTION z If a door is opened or closed when all the window glass is closed the resulting change in air pressure could cause the sealant to crack preventing the proper installation of the glass...

Страница 2411: ...ea where the sealant has come off completely and allow it to dry for approx 30 min CAUTION z To prevent weakening of the primer adhesion keep the bonding surface free of dirt moisture and grease Do no...

Страница 2412: ...n press along the perimeter of the glass surface free of dirt moisture and grease Do not touch the surface with your hand CAUTION z To prevent weakening of the primer adhesion keep the bonding surface...

Страница 2413: ...INSTALLATION 20 Install the rear wiper arm and blade See REAR WIPER ARM AND BLADE REMOVAL INSTALLATION 21 Connect the negative battery cable 22 Allow the sealant to harden completely Sealant hardenin...

Страница 2414: ...illar trim See D PILLAR TRIM REMOVAL INSTALLATION 2 Set the headliner out of the way 3 Apply protective tape along the edge of the body and the quarter window glass Fig 48 Applying Protective Tape Of...

Страница 2415: ...end of the piano wire around a bar WARNING z Using the piano wire with bare hands can cause injury Always wear gloves when using the piano wire NOTE z Use a long sawing action to spread the work over...

Страница 2416: ...f a pin or spacer is damaged remove it Fig 51 Identifying Quarter Glass Piano Wire Sealant And Protective Tape Courtesy of MAZDA MOTORS CORP NOTE z Before removing the pins or spacers from the quarter...

Страница 2417: ...Fig 53 Identifying Quarter Window Glass And Pin Courtesy of MAZDA MOTORS CORP WARNING z Using a razor with bare hands can cause injury Always wear gloves when using a razor CAUTION z If a door is open...

Страница 2418: ...bonding surface along the perimeter of the body 9 Apply body primer on the body as shown in the figure then allow it to dry for approx 30 min CAUTION z To prevent weakening of the primer adhesion kee...

Страница 2419: ...arter window glass fastener and stud pin are locked and then install the quarter window glass 13 Install the following parts 1 D pillar trim See D PILLAR TRIM REMOVAL INSTALLATION 2 Third row seat bel...

Страница 2420: ...im See TRUNK END TRIM REMOVAL INSTALLATION 11 Seat side box See SEAT SIDE BOX REMOVAL INSTALLATION 12 Trunk box See TRUNK BOX REMOVAL INSTALLATION 14 Allow the sealant to harden completely Sealant har...

Страница 2421: ...ment Negative Lead To Ground Courtesy of MAZDA MOTORS CORP FILAMENT REPAIR 1 Clean the filament using isopropyl alcohol 2 Attach tape to both sides of the filament 3 Using a small brush or marking pen...

Страница 2422: ...3 Remove the front door trim See FRONT DOOR TRIM REMOVAL INSTALLATION 4 Disconnect the power outer mirror connector 5 Remove the bolts 6 Push the power outer mirror against the vehicle and detach the...

Страница 2423: ...e inside of the mirror glass holder 3 Pull the mirror glass holder and remove pins B 4 Disconnect the heated outer mirror connectors vehicles with heated outer mirrors 5 Disconnect the BSM indicator l...

Страница 2424: ...ht Connector Outer Mirror Glass Mirror Glass Holder Courtesy of MAZDA MOTORS CORP OUTER MIRROR GARNISH REMOVAL 1 Remove the outer mirror glass from the outer mirror See OUTER MIRROR GLASS REMOVAL 2 Pi...

Страница 2425: ...nd the component Fig 67 View Of Outer Mirror Garnish Courtesy of MAZDA MOTORS CORP POWER OUTER MIRROR INSPECTION 1 Apply battery positive voltage to the power outer mirror terminals and inspect the op...

Страница 2426: ...Continuity Chart Courtesy of MAZDA MOTORS CORP Fig 70 Power Outer Mirror Heater Circuit Diagram Courtesy of MAZDA MOTORS CORP 3 Verify that the continuity is as indicated in the table z If not as indi...

Страница 2427: ...LIGHT INSPECTION 1 Apply battery voltage to BSM indicator light terminal A and connect terminal B to ground 2 Verify that the BSM indicator light illuminates z If there is any malfunction replace the...

Страница 2428: ...f not as indicated in the table replace the power outer mirror switch Fig 74 Power Outer Mirror Switch Continuity Chart Courtesy of MAZDA MOTORS CORP NOTE z The power outer mirror switch is integrated...

Страница 2429: ...e end of the piano wire and while pulling the other end cut the sealant to remove the base WARNING z Using the piano wire with bare hands can cause injury Always wear gloves when using the piano wire...

Страница 2430: ...ting and press it onto the glass 7 Use is propyl alcohol to remove any excess repair sealant Hardening time of sealant TEMPERATURE SPECIFICATION WARNING z Using a razor with bare hands can cause injur...

Страница 2431: ...the screwdriver in the direction shown by the arrow to remove the covers Fig 79 View Of Mirror Cover Notch Courtesy of MAZDA MOTORS CORP 2 Remove the covers 3 Remove the rain sensor See RAIN SENSOR R...

Страница 2432: ...ands can cause injury Always wear gloves when using the tool z To prevent damage to the lens sensor do not use a screwdriver Fig 81 Identifying Rearview Mirror Removal Tool Courtesy of MAZDA MOTORS CO...

Страница 2433: ...ror the mirror may hit the top sealing possibly damaging it Therefore hold the mirror body securely by hand when removing the rear view mirror so that the mirror does not contact it Fig 83 Removing Re...

Страница 2434: ...all the rain sensor See RAIN SENSOR REMOVAL INSTALLATION CAUTION z When removing the rearview mirror the mirror may hit the top sealing possibly damaging it Therefore hold the mirror body securely by...

Страница 2435: ...ORP REARVIEW MIRROR INSTALLATION VEHICLES WITHOUT AUTO LIGHT WIPER SYSTEM 1 Install the rearview mirror onto the base Fig 87 View Of Rearview Mirror Base Vehicles Without Auto Light Wiper System Court...

Страница 2436: ...SSORIES BODY CAB Wiper Washer System Mazda CX 9 2008 Mazda CX 9 Grand Touring 2008 ACCESSORIES BODY CAB Wiper Washer System Mazda CX 9 Microsoft Sunday November 15 2009 10 35 19 AM Page 1 2005 Mitchel...

Страница 2437: ...tesy of MAZDA MOTORS CORP WINDSHIELD WIPER ARM AND BLADE REMOVAL INSTALLATION 2008 Mazda CX 9 Grand Touring 2008 ACCESSORIES BODY CAB Wiper Washer System Mazda CX 9 Microsoft Sunday November 15 2009 1...

Страница 2438: ...RM AND BLADE ADJUSTMENT WINDSHIELD WIPER ARM INSTALLATION NOTE 1 Clean the windshield wiper arm connector shafts using a wire brush before installing the windshield wiper arms Fig 3 Cleaning Windshiel...

Страница 2439: ...arm and blade See WINDSHIELD WIPER ARM AND BLADE REMOVAL INSTALLATION 3 Remove the cowl grille See COWL GRILLE REMOVAL INSTALLATION 4 Remove in the order indicated in the table NOTE z If the hollowed...

Страница 2440: ...f removal WINDSHIELD WIPER MOTOR DISASSEMBLY ASSEMBLY 1 Disassemble in the order indicated in the table 2 Assemble in the reverse order of disassembly 2008 Mazda CX 9 Grand Touring 2008 ACCESSORIES BO...

Страница 2441: ...embly Courtesy of MAZDA MOTORS CORP WINDSHIELD WIPER MOTOR ASSEMBLY NOTE 1 Connect the windshield wiper motor to the vehicle wiring harness connector operate the windshield wipers and then stop them a...

Страница 2442: ...to windshield wiper motor terminal A or B and ground to terminal D then verify that the windshield wipers operate as shown in the table z If the windshield wipers do not operate as indicated in the ta...

Страница 2443: ...terminal E 6 Verify that the wipers operate at low speed again then stop in the park position z If there is any malfunction replace the windshield wiper motor WASHER TANK REMOVAL INSTALLATION 1 Disco...

Страница 2444: ...WASHER MOTOR REMOVAL INSTALLATION 1 Disconnect the negative battery cable 2 Partially peel back the splash shield RH 3 Remove in the order indicated in the table 2008 Mazda CX 9 Grand Touring 2008 ACC...

Страница 2445: ...he windshield washer motor Fig 12 Identifying Windshield Washer Motor Terminals Courtesy of MAZDA MOTORS CORP WINDSHIELD WASHER NOZZLE REMOVAL INSTALLATION 1 Remove the windshield wiper arm and blade...

Страница 2446: ...m the windshield washer motor 3 Remove windshield washer hose A from clip A 4 Disconnect joint pipe A and remove windshield washer hose A 5 Detach clips B 6 Disconnect joint pipe A and B and remove wi...

Страница 2447: ...asher hose F from the windshield washer nozzle 16 Disconnect joint pipe D and remove windshield washer hose F 17 Install in the reverse order of removal Fig 15 Identifying Windshield Washer Hoses Hook...

Страница 2448: ...washer fluid level sensor terminals is as indicated in the table z If not as specified replace the washer fluid level sensor Fig 17 Washer Fluid Level Sensor Terminals Continuity Chart Courtesy of MA...

Страница 2449: ...y of MAZDA MOTORS CORP 5 Install in the reverse order of removal WINDSHIELD WIPER AND WASHER SWITCH INSPECTION VEHICLES WITHOUT AUTO WIPER SYSTEM 1 Verify that the continuity between the windshield wi...

Страница 2450: ...SYSTEM 1 Verify that the continuity between the windshield wiper and washer switch is as indicated in the table z Verify that the continuity between the windshield wiper and washer switch is as indica...

Страница 2451: ...MOTORS CORP Fig 23 Wiper And Washer Switch Circuit Diagram Vehicles With Auto Wiper System Courtesy of MAZDA MOTORS CORP 2008 Mazda CX 9 Grand Touring 2008 ACCESSORIES BODY CAB Wiper Washer System Ma...

Страница 2452: ...er and washer switch terminals is as indicated in the table z If not as indicated in the table replace the wiper and washer switch Fig 25 Rear Wiper And Washer Switch Terminals Continuity Chart Courte...

Страница 2453: ...Blade Components Torque Specifications Courtesy of MAZDA MOTORS CORP 2 Install in the reverse order of removal 3 Adjust the rear wiper arm and blade See REAR WIPER ARM AND BLADE ADJUSTMENT REAR WIPER...

Страница 2454: ...per at the auto stop position 2 Set the rear wiper arm onto the ceramic end line Fig 29 Identifying Rear Wiper Arm And Blade Adjusting Dimension Courtesy of MAZDA MOTORS CORP REAR WIPER MOTOR REMOVAL...

Страница 2455: ...OTORS CORP 4 Install in the reverse order of removal REAR WIPER MOTOR INSPECTION 1 Connect battery positive voltage to the rear wiper motor terminal A and ground the rear wiper motor terminal B 2 Veri...

Страница 2456: ...oval REAR WASHER MOTOR INSPECTION 1 Connect battery positive voltage to rear washer motor terminal A and terminal B to ground 2 Verify that the rear washer motor operates normally z If there is any ma...

Страница 2457: ...rse order of removal 6 Adjust the rear washer nozzle See REAR WASHER NOZZLE ADJUSTMENT Fig 34 Removing Rear Washer Nozzle Courtesy of MAZDA MOTORS CORP REAR WASHER NOZZLE ADJUSTMENT 1 Insert a needle...

Страница 2458: ...int pipe B and remove rear washer hose B 7 Remove the grommet 8 Remove the following parts 1 Decoration panel See DECORATION PANEL REMOVAL INSTALLATION 2 Front console box mat See FRONT CONSOLE BOX MA...

Страница 2459: ...OVAL INSTALLATION 16 Column cover See COLUMN COVER REMOVAL INSTALLATION 17 Driver side air bag module See DRIVER SIDE AIR BAG MODULE REMOVAL INSTALLATION 18 Steering wheel See STEERING WHEEL AND COLUM...

Страница 2460: ...BELT REMOVAL INSTALLATION 11 Trunk side trim See TRUNK SIDE TRIM REMOVAL INSTALLATION 12 Roof side trim See ROOF SIDE TRIM REMOVAL INSTALLATION 13 Second row seat belt upper anchor installation bolt...

Страница 2461: ...he negative battery cable 2 Remove the dashboard under cover Driver side See DASHBOARD UNDER COVER REMOVAL INSTALLATION Fig 37 Identifying Rear Washer Hose And Joint Pipe Courtesy of MAZDA MOTORS CORP...

Страница 2462: ...e order of removal NOTE z Auto wiper system are integrated with the auto light wiper control module CAUTION z When the ignition switch is turned to the ON position after replacing the rain sensor with...

Страница 2463: ...water or dirt on the windshield the rain sensor may not operate normally Before performing the rain sensor initialization again remove water and dirt from the windshield NOTE z When the ignition switc...

Страница 2464: ...cated on the screen Fig 40 Identifying Data Link Connector Courtesy of MAZDA MOTORS CORP CAUTION z If the operation is too fast the windshield wiper switch position cannot be detected and the initial...

Страница 2465: ...AMS article AIR CONDITIONING 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009...

Страница 2466: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 2 2005 Mitchell Repair Information Company LLC...

Страница 2467: ...Automatic A C Circuit Dual Fans 1 of 3 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 3 2005 Mitchell Repair Information Compan...

Страница 2468: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 4 2005 Mitchell Repair Information Company LLC...

Страница 2469: ...Automatic A C Circuit Dual Fans 2 of 3 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 5 2005 Mitchell Repair Information Compan...

Страница 2470: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 6 2005 Mitchell Repair Information Company LLC...

Страница 2471: ...Automatic A C Circuit Dual Fans 3 of 3 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 7 2005 Mitchell Repair Information Compan...

Страница 2472: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 8 2005 Mitchell Repair Information Company LLC...

Страница 2473: ...Automatic A C Circuit Single Fan 1 of 3 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 9 2005 Mitchell Repair Information Compan...

Страница 2474: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 10 2005 Mitchell Repair Information Company LLC...

Страница 2475: ...Automatic A C Circuit Single Fan 2 of 3 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 11 2005 Mitchell Repair Information Compa...

Страница 2476: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 12 2005 Mitchell Repair Information Company LLC...

Страница 2477: ...A C Circuit Single Fan 3 of 3 ANTI LOCK BRAKES 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 13 2005 Mitchell Repair Informati...

Страница 2478: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 14 2005 Mitchell Repair Information Company LLC...

Страница 2479: ...7 Anti lock Brakes Circuit ANTI THEFT 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 15 2005 Mitchell Repair Information Company...

Страница 2480: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 16 2005 Mitchell Repair Information Company LLC...

Страница 2481: ...Fig 8 Forced Entry Circuit 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 17 2005 Mitchell Repair Information Company LLC...

Страница 2482: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 18 2005 Mitchell Repair Information Company LLC...

Страница 2483: ...mmobilizer Circuit BODY CONTROL MODULES 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 19 2005 Mitchell Repair Information Compa...

Страница 2484: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 20 2005 Mitchell Repair Information Company LLC...

Страница 2485: ...Control Modules Circuit COMPUTER DATA LINES 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 21 2005 Mitchell Repair Information...

Страница 2486: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 22 2005 Mitchell Repair Information Company LLC...

Страница 2487: ...Computer Data Lines Circuit COOLING FAN 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 23 2005 Mitchell Repair Information Compa...

Страница 2488: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 24 2005 Mitchell Repair Information Company LLC...

Страница 2489: ...g 12 Cooling Fan Circuit Dual Fans 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 25 2005 Mitchell Repair Information Company LL...

Страница 2490: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 26 2005 Mitchell Repair Information Company LLC...

Страница 2491: ...ling Fan Circuit Single Fan CRUISE CONTROL 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 27 2005 Mitchell Repair Information Co...

Страница 2492: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 28 2005 Mitchell Repair Information Company LLC...

Страница 2493: ...14 Cruise Control Circuit DEFOGGERS 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 29 2005 Mitchell Repair Information Company...

Страница 2494: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 30 2005 Mitchell Repair Information Company LLC...

Страница 2495: ...efoggers Circuit ENGINE PERFORMANCE 3 5L 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 31 2005 Mitchell Repair Information Comp...

Страница 2496: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 32 2005 Mitchell Repair Information Company LLC...

Страница 2497: ...3 5L Engine Performance Circuit 1 of 4 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 33 2005 Mitchell Repair Information Compa...

Страница 2498: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 34 2005 Mitchell Repair Information Company LLC...

Страница 2499: ...3 5L Engine Performance Circuit 2 of 4 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 35 2005 Mitchell Repair Information Compa...

Страница 2500: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 36 2005 Mitchell Repair Information Company LLC...

Страница 2501: ...3 5L Engine Performance Circuit 3 of 4 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 37 2005 Mitchell Repair Information Compa...

Страница 2502: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 38 2005 Mitchell Repair Information Company LLC...

Страница 2503: ...gine Performance Circuit 4 of 4 EXTERIOR LIGHTS 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 30 AM Page 39 2005 Mitchell Repair Informati...

Страница 2504: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 40 2005 Mitchell Repair Information Company LLC...

Страница 2505: ...Fig 20 Backup Lamps Circuit 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 41 2005 Mitchell Repair Information Company LLC...

Страница 2506: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 42 2005 Mitchell Repair Information Company LLC...

Страница 2507: ...xterior Lamps Circuit GROUND DISTRIBUTION 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 43 2005 Mitchell Repair Information Com...

Страница 2508: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 44 2005 Mitchell Repair Information Company LLC...

Страница 2509: ...Ground Distribution Circuit HEADLIGHTS 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 45 2005 Mitchell Repair Information Compa...

Страница 2510: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 46 2005 Mitchell Repair Information Company LLC...

Страница 2511: ...3 Headlights Circuit W Auto Lights Off 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 47 2005 Mitchell Repair Information Compan...

Страница 2512: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 48 2005 Mitchell Repair Information Company LLC...

Страница 2513: ...adlights Circuit W O Auto Lights Off HORN 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 49 2005 Mitchell Repair Information Com...

Страница 2514: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 50 2005 Mitchell Repair Information Company LLC...

Страница 2515: ...25 Horn Circuit INSTRUMENT CLUSTER 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 51 2005 Mitchell Repair Information Company L...

Страница 2516: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 52 2005 Mitchell Repair Information Company LLC...

Страница 2517: ...26 Instrument Cluster Circuit 1 of 2 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 53 2005 Mitchell Repair Information Company...

Страница 2518: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 54 2005 Mitchell Repair Information Company LLC...

Страница 2519: ...27 Instrument Cluster Circuit 2 of 2 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 55 2005 Mitchell Repair Information Company...

Страница 2520: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 56 2005 Mitchell Repair Information Company LLC...

Страница 2521: ...i Information System Circuit INTERIOR LIGHTS 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 57 2005 Mitchell Repair Information...

Страница 2522: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 58 2005 Mitchell Repair Information Company LLC...

Страница 2523: ...Fig 29 Courtesy Lamps Circuit 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 59 2005 Mitchell Repair Information Company LLC...

Страница 2524: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 60 2005 Mitchell Repair Information Company LLC...

Страница 2525: ...trument Illumination Circuit MEMORY SYSTEMS 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 61 2005 Mitchell Repair Information C...

Страница 2526: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 62 2005 Mitchell Repair Information Company LLC...

Страница 2527: ...1 Driver s Memory Seat Circuit 1 of 2 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 63 2005 Mitchell Repair Information Company...

Страница 2528: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 64 2005 Mitchell Repair Information Company LLC...

Страница 2529: ...ver s Memory Seat Circuit 2 of 2 NAVIGATION 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 65 2005 Mitchell Repair Information C...

Страница 2530: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 66 2005 Mitchell Repair Information Company LLC...

Страница 2531: ...Navigation Circuit POWER DISTRIBUTION 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 67 2005 Mitchell Repair Information Compan...

Страница 2532: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 68 2005 Mitchell Repair Information Company LLC...

Страница 2533: ...34 Power Distribution Circuit 1 of 2 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 69 2005 Mitchell Repair Information Company...

Страница 2534: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 70 2005 Mitchell Repair Information Company LLC...

Страница 2535: ...Distribution Circuit 2 of 2 POWER DOOR LOCKS 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 71 2005 Mitchell Repair Information...

Страница 2536: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 72 2005 Mitchell Repair Information Company LLC...

Страница 2537: ...Fig 36 Door Lock Circuit 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 73 2005 Mitchell Repair Information Company LLC...

Страница 2538: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 74 2005 Mitchell Repair Information Company LLC...

Страница 2539: ...ig 37 Keyless Entry Circuit 1 of 2 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 75 2005 Mitchell Repair Information Company LL...

Страница 2540: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 76 2005 Mitchell Repair Information Company LLC...

Страница 2541: ...eyless Entry Circuit 2 of 2 POWER MIRRORS 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 77 2005 Mitchell Repair Information Com...

Страница 2542: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 78 2005 Mitchell Repair Information Company LLC...

Страница 2543: ...39 Power Mirrors Circuit POWER SEATS 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 79 2005 Mitchell Repair Information Company...

Страница 2544: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 80 2005 Mitchell Repair Information Company LLC...

Страница 2545: ...Fig 40 Driver Power Seat Circuit 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 81 2005 Mitchell Repair Information Company LLC...

Страница 2546: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 82 2005 Mitchell Repair Information Company LLC...

Страница 2547: ...Fig 41 Heated Seats Circuit 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 83 2005 Mitchell Repair Information Company LLC...

Страница 2548: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 84 2005 Mitchell Repair Information Company LLC...

Страница 2549: ...Fig 42 Lumbar Circuit 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 85 2005 Mitchell Repair Information Company LLC...

Страница 2550: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 86 2005 Mitchell Repair Information Company LLC...

Страница 2551: ...senger Power Seat Circuit POWER TOP SUNROOF 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 87 2005 Mitchell Repair Information C...

Страница 2552: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 88 2005 Mitchell Repair Information Company LLC...

Страница 2553: ...Power Top Sunroof Circuit POWER WINDOWS 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 89 2005 Mitchell Repair Information Compa...

Страница 2554: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 90 2005 Mitchell Repair Information Company LLC...

Страница 2555: ...ig 45 Power Windows Circuit 1 of 2 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 91 2005 Mitchell Repair Information Company LL...

Страница 2556: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 92 2005 Mitchell Repair Information Company LLC...

Страница 2557: ...46 Power Windows Circuit 2 of 2 RADIO 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 93 2005 Mitchell Repair Information Company...

Страница 2558: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 94 2005 Mitchell Repair Information Company LLC...

Страница 2559: ...Fig 47 Radio Circuit W Base Radio 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 95 2005 Mitchell Repair Information Company LLC...

Страница 2560: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 96 2005 Mitchell Repair Information Company LLC...

Страница 2561: ...ig 48 Radio Circuit W Bose 1 of 2 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 97 2005 Mitchell Repair Information Company LLC...

Страница 2562: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 98 2005 Mitchell Repair Information Company LLC...

Страница 2563: ...ig 49 Radio Circuit W Bose 2 of 2 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 99 2005 Mitchell Repair Information Company LLC...

Страница 2564: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 31 AM Page 100 2005 Mitchell Repair Information Company LLC...

Страница 2565: ...Seat Entertainment Circuit SHIFT INTERLOCK 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 101 2005 Mitchell Repair Information...

Страница 2566: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 102 2005 Mitchell Repair Information Company LLC...

Страница 2567: ...hift Interlock Circuit STARTING CHARGING 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 103 2005 Mitchell Repair Information Com...

Страница 2568: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 104 2005 Mitchell Repair Information Company LLC...

Страница 2569: ...Fig 52 Charging Circuit 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 105 2005 Mitchell Repair Information Company LLC...

Страница 2570: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 106 2005 Mitchell Repair Information Company LLC...

Страница 2571: ...tarting Circuit SUPPLEMENTAL RESTRAINTS 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 107 2005 Mitchell Repair Information Comp...

Страница 2572: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 108 2005 Mitchell Repair Information Company LLC...

Страница 2573: ...Supplemental Restraints Circuit 1 of 2 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 109 2005 Mitchell Repair Information Compa...

Страница 2574: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 110 2005 Mitchell Repair Information Company LLC...

Страница 2575: ...mental Restraints Circuit 2 of 2 TRANSMISSION 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 111 2005 Mitchell Repair Informatio...

Страница 2576: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 112 2005 Mitchell Repair Information Company LLC...

Страница 2577: ...Fig 56 4WD Circuit 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 113 2005 Mitchell Repair Information Company LLC...

Страница 2578: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 114 2005 Mitchell Repair Information Company LLC...

Страница 2579: ...A T Circuit TRUNK TAILGATE FUEL DOOR 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 115 2005 Mitchell Repair Information Compan...

Страница 2580: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 116 2005 Mitchell Repair Information Company LLC...

Страница 2581: ...Power Liftgate Circuit WARNING SYSTEMS 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 117 2005 Mitchell Repair Information Compa...

Страница 2582: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 118 2005 Mitchell Repair Information Company LLC...

Страница 2583: ...Warning Systems Circuit WIPER WASHER 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 119 2005 Mitchell Repair Information Compan...

Страница 2584: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 120 2005 Mitchell Repair Information Company LLC...

Страница 2585: ...nt Wiper Washer Circuit W Automatic Wiper 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 121 2005 Mitchell Repair Information Co...

Страница 2586: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 122 2005 Mitchell Repair Information Company LLC...

Страница 2587: ...t Wiper Washer Circuit W O Automatic Wiper 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 123 2005 Mitchell Repair Information C...

Страница 2588: ...2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 124 2005 Mitchell Repair Information Company LLC...

Страница 2589: ...Fig 62 Rear Wiper Washer Circuit 2007 Mazda CX 9 Grand Touring 2007 SYSTEM WIRING DIAGRAMS Mazda CX 9 Microsoft Sunday November 15 2009 9 34 32 AM Page 125 2005 Mitchell Repair Information Company LLC...

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