Honda 2004 Odyssey, Service Manual

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4-speed Automatic Transmission and A/T Differential - 1999-2001 Models (cont’d)
Item Measurement Qualification Standard or New Service Limit
2-10
Standards and Service Limits
Secondary shaft Diameter of needle bearing contact
area
At 1st gear 37.978 37.993 mm (1.4952 1.4958 in.) When worn or
damaged
At 2nd gear 33.986 33.999 mm (1.3380 1.3385 in.) When worn or
damaged
I.D. of 1st gear 44.000 44.016 mm (1.7323 1.7329 in.) When worn or
damaged
I.D. of 2nd gear 40.000 40.016 mm (1.5748 1.5754 in.) When worn or
damaged
End play of 1st gear 0.07 0.15 mm (0.003 0.006 in.)
End play of 2nd gear 0.04 0.12 mm (0.002 0.005 in.)
38 x 56.5 mm splined washer
thickness
No. 1 6.85 mm (0.270 in.) When worn or
damaged
No. 2 6.90 mm (0.272 in.) When worn or
damaged
No. 3 6.95 mm (0.274 in.) When worn or
damaged
No. 4 7.00 mm (0.276 in.) When worn or
damaged
No. 5 7.05 mm (0.278 in.) When worn or
damaged
No. 6 7.10 mm (0.280 in.) When worn or
damaged
37 x 55 mm thrust shim thickness No. 1 4.90 mm (0.193 in.) When worn or
damaged
No. 2 4.95 mm (0.195 in.) When worn or
damaged
No. 3 5.00 mm (0.197 in.) When worn or
damaged
No. 4 5.05 mm (0.199 in.) When worn or
damaged
No. 5 5.10 mm (0.201 in.) When worn or
damaged
No. 6 5.15 mm (0.203 in.) When worn or
damaged
No. 7 5.20 mm (0.205 in.) When worn or
damaged
Cotter thickness 1.99 2.02 mm (0.078 0.080 in.)
Sealing ring thickness 1.890 1.950 mm (0.074 0.077 in.) 1.800 mm (0.071 in.)
Width of sealing ring groove 2.025 2.060 mm (0.080 0.081 in.) 2.080 mm (0.082 in.)
Clutch feed pipe O.D. 7.97 7.98 mm (0.3138 0.3142 in.) 7.95 mm (0.3130 in.)
Clutch feed pipe bushing I.D. 8.000 8.015 mm (0.3150 0.3156 in.) 8.030 mm (0.3161 in.)
Reverse idler
gear
Diameter of needle bearing contact
area
At reverse idler
gear shaft
13.990 14.000 mm (0.5508 0.5512 in.) When worn or
damaged
End play 0.03 0.36 mm (0.001 0.014 in.)
I.D. 18.007 18.020 mm (0.7089 0.7094 in.) When worn or
damaged
Thrust washer thickness Transmission
housing side
0.97 1.03 mm (0.038 0.041 in.)
Reverse idler gear
shaft holder side
0.97 1.03 mm (0.038 0.041 in.)
I.D. of reverse idler gear shaft holder 14.006 14.024 mm (0.5514 0.5521 in.) When worn or
damaged
I.D. of transmission housing, reverse
idler gear shaft contact area
14.006 14.024 mm (0.5514 0.5521 in.)
03/07/29 09:04:33 61S0X050_020_0010