Honda 2004 Odyssey, Service Manual

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’02-04 Models
19-28
Conventional Brake Components
Rear Brake Caliper Overhaul
CALIPER
BRACKET
PIN
PIN BOOTS
INNER PAD
SHIM A
INNER PAD
SHIM B
CALIPER BRACKET
PINS
10 x 1.25 mm
55 N·m
(5.6 kgf·m, 41 lbf·ft)
PAD RETAINERS
WEAR INDICATOR
BRAKE PADS
OUTER PAD SHIM
PISTON BOOT
PISTON SEAL
8 x 1.0 mm
37 N·m (3.8 kgf·m, 27 lbf·ft)
CALIPER BODY
BLEED SCREW
9.0 N·m
(0.9 kgf·m, 7 lbf·ft)
SEALING
WASHERS
BANJO BOLT
34 N·m
(3.5 kgf·m,
25 lbf·ft)
BRAKE HOSE
PISTON
BOOT RING
: Honda caliper grease (P/N 08C30-B0234M)
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
• Avoid breathing dust particles.
• Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:
• Do not spill brake fluid on the vehicle; it may damage the paint. If brake fluid gets on the paint, wash it off
immediately with water.
• To prevent dripping brake fluid, cover disconnected hose joints with rags or shop towels.
• Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
• Before reassembling, check that all parts are free of dirt and other foreign particles.
• Replace parts with new ones as specified in the illustration.
• Make sure no dirt or other foreign matter gets into the brake fluid.
• Make sure no grease or oil gets on the brake discs or pads.
• When reusing pads, always reinstall them in their original positions to prevent loss of braking efficiency.
• Do not reuse drained brake fluid. Use only clean Honda DOT 3 Brake Fluid. Non-Honda brake fluid can cause
corrosion and shorten the life of the system.
• Do not mix different brands of brake fluid as they may not be compatible.
• Coat the piston, piston seal groove, and caliper bore with clean brake fluid.
• Replace all rubber parts with new ones whenever disassembled.
• After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
Replace.
Install inner pad
with its wear
indicator downward.
Replace.
Replace.
Replace.
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