Honda 2004 Odyssey, Service Manual

Page: 1409 / 2459

＊０３
１５
20-44
Glass
Windshield Replacement (cont’d)
A
B
C
E
D
F
2 mm
(0.08 in.)
13 mm
(0.51 in.)
8 mm
(0.31 in.)
2 mm
(0.08 in.)
2.0 mm
(0.08 in.)
Inside
Inside
C, D
F
A
B
E
A
B
A A
21. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive (A)
around the edge of the windshield (B) between the
upper rubber dam (C), side rubber dam (D), lower
rubber dam (E) and molding (F) as shown. Apply
the adhesive within 30 minutes after applying the
glass primer. Make a slightly thicker bead at each
corner.
22. Use suction cups (A) to hold the windshield over
the opening, align it with the alignment marks (B)
made in step 16, and set it down on the adhesive.
Lightly push on the windshield until its edges are
fully seated on the adhesive all the way around. Do
not open or close the doors until the adhesive is dry.
23. Scrape or wipe the excess adhesive off with a putty
knife or towel. To remove adhesive from a painted
surface or the windshield, wipe with a soft shop
towel dampened with alcohol.
24. Let the adhesive dry for at least 1 hour, then spray
water over the windshield and check for leaks.
Mark leaking areas, and let the windshield dry, then
seal with sealant:
• Let the vehicle stand for at least 4 hours after
windshield installation. If the vehicle has to be
used within the first 4 hours, it must be driven
slowly.
• Keep the windshield dry for the first hour after
installation.
25. Reinstall all remaining removed parts. Install the
rearview mirror after the adhesive has dried
thoroughly.
NOTE: Advise the customer not to do the following
things for 2 to 3 days:
• Slam the doors with all the windows rolled up.
• Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).
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