Honda 2004 Odyssey, Service Manual

Page: 1216 / 2459

＊０１
Ｓ０Ｘ４Ａ００Ｄ１４３０００１４７１１ＬＡＡＴ１０
19-15
Front Brake Caliper Overhaul
INNER PAD SHIM B
INNER PAD SHIM A
WEAR INDICATOR
OUTER PAD SHIM C
BRAKE PADS
OUTER PAD SHIM D
’99 Model:
’00-02 Models:
’02-04 Models have
one pair of the
pad shim.
PISTON
PISTON BOOT
PISTON SEAL
BRAKE HOSE
8 x 1.0 mm
26 N·m
(2.7 kgf·m,
20 lbf·ft)
BANJO BOLT
34 N·m
(3.5 kgf·m,
25 lbf·ft)
SEALING WASHERS
BLEED SCREW
9.8 N·m (1.0 kgf·m,
7.2 lbf·ft)
CALIPER BODY
FLANGE BOLTS
12 x 1.25 mm
108 N·m
(11.0 kgf·m,
79.6 lbf·ft)
PIN BOOT
CALIPER
BRACKET
PAD RETAINERS
CALIPER
BRACKET
BUSHING
PIN
SUB PIN
MAIN PIN
: Honda caliper grease (P/N 08C30-B0234M)
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
• Avoid breathing dust particles.
• Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:
• Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off
immediately with water.
• To prevent dripping brake fluid, cover disconnected hose joints with rags or shop towels.
• Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
• Before reassembling, check that all parts are free of dust and other foreign particles.
• Replace parts with new ones as specified in the illustration.
• Make sure no dirt or other foreign matter gets in the brake fluid.
• Make sure no grease or oil gets on the brake discs or pads.
• When reusing pads, always reinstall them in their original positions to prevent loss of braking efficiency.
• Do not reuse drained brake fluid. Use only clean Honda DOT 3 Brake Fluid. Non-Honda brake fluid can cause
corrosion and shorten the life of the system.
• Do not mix different brands of brake fluid as they may not be compatible.
• Coat the piston, piston seal groove, and caliper bore with clean brake fluid.
• Replace all rubber parts with new ones whenever disassembled.
• After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
Install inner pad with
its wear indicator upward.
Replace.
Replace.
Replace.
Replace.
03/07/29 09:53:55 61S0X050_190_0015