Omron F250-UME Software Manual Download Page 5

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TABLE OF CONTENTS

SECTION 1
Basic Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . 1-(1)

1-1

Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-(2)

1-2

Operational Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-(3)

1-3

Installing the Application Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-(4)

1-4

Displaying Images and Focussing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-(10)

1-5

Menu Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-(12)

1-6

Basic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-(28)

1-7

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-(62)

1-8

Saving Settings and Shutting Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-(64)

SECTION 2
Processing Items Setting Procedures . . . . . . . . . . . . . . . . . . 2-(1)

2-1

Inputting Camera Images. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-(1)

2-2

Switching Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-(1)

2-3

Changing Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3-(1)

2-4

Filtering Again. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-(1)

2-5

Binary Position Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5-(1)

2-6

EC Position Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6-(1)

2-7

Edge Position Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7-(1)

2-8

Model Position Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8-(1)

2-9

Circle Position Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9-(1)

2-10 Reset Scroll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10-(1)

2-11 Scroll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11-(1)

2-12 Detecting Binary Defects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12-(1)

2-13 Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13-(1)

2-14 Density Defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14-(1)

2-15 EC Defect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15-(1)

2-16 EC Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16-(1)

2-17 Edge Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17-(1)

2-18 Fine Matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18-(1)

2-19 EC Circle Count. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19-(1)

2-20 Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20-(1)

2-21 QUEST Character Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21-(1)

2-22 Rotation Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22-(1)

2-23 ECM Search. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23-(1)

2-24 Lot Number OCV 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24-(1)

2-25 Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25-(1)

2-26 Label Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26-(1)

Summary of Contents for F250-UME

Page 1: ...7 21 0 18 Front Matter Contents About this Manual Basic Operating Procedures Processing Items Setting Procedures Monitor Mode and Run Mode Other Functions System Settings Communicating with External D...

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Page 4: ...ent opera tion of the product 1 2 3 QGLFDWHV OLVWV RI RQH VRUW RU DQRWKHU VXFK DV SURFHGXUHV FKHFNOLVWV HWF Precaution Indicates information required to take full advantage of the functions and per fo...

Page 5: ...ring Again 2 4 1 2 5 Binary Position Compensation 2 5 1 2 6 EC Position Compensation 2 6 1 2 7 Edge Position Compensation 2 7 1 2 8 Model Position Compensation 2 8 1 2 9 Circle Position Compensation 2...

Page 6: ...2 43 Display String 2 43 1 2 44 Display Measurement 2 44 1 2 45 Display Judgement 2 45 1 2 46 Display Item 2 46 1 2 47 Display Time 2 47 1 2 48 Display Figure 2 48 1 2 49 Display Line Display Box Disp...

Page 7: ...rtup Conditions 5 33 5 8 Setting the Calendar Date and Time Date Time 5 34 5 9 Checking System Information 5 35 SECTION 6 Communicating with External Devices 6 1 6 1 Parallel Interface 6 1 1 6 2 Norma...

Page 8: ...bes how to set conditions related to the system environ ment Section 6 Communicating with External Devices describes the methods used to connect to and communicate with external devices Section 7 Appe...

Page 9: ...Operations 1 12 1 5 1 Input Devices 1 12 1 5 2 Screen Displays 1 13 1 5 3 Creating Flowcharts 1 14 1 5 4 Drawing a Region 1 24 1 5 5 Inputting Values 1 26 1 5 6 Inputting Characters 1 27 1 6 Basic Op...

Page 10: ...Control Results Output Results Display Parallel Interface Serial Interface Normal Serial Interface Host Link Serial Interface Menu Operations Camera image Switch camera Change filtering Filtering agai...

Page 11: ...eleting Settings Copy clear and change units and unit names by refer to KDQJLQJ WR 2WKHU 3URFHVVLQJ WHPV RQ SDJH Saving Settings 1 Save detection conditions Refer to 1 8 Saving Settings and Shutting D...

Page 12: ...the basic components are connected CHECK Always refer to the Setup Manual when connecting components or wiring the power supply or ground wires 2 Mount the F250 UME Application Software Card to Memor...

Page 13: ...ter a short time the Basic Screen for the Setup Menus will be displayed Precaution About the F250 UME Application Software If the F250 UME Application Software Card is mounted to a personal com puter...

Page 14: ...he selections ON OFF will be displayed 4 Select ON 5 Repeat this process to set to ON the processing items to be installed and set to OFF the items that are not to be installed 6 Select END The settin...

Page 15: ...RESET signal or turn OFF the power supply while the pro cessing message is being displayed If the RESET signal is input or the power is turned OFF data may be lost and the Controller may not start co...

Page 16: ...move the F250 UME before turning ON the power supply After a while the Camera Settings Screen will be displayed SeeAlso Refer to page SECTION 5 System Settings 7 Select the camera to be connected 8 If...

Page 17: ...lect Cancel from the confirmation message The program size and capacity will be displayed 2 Select OK The Main Screen for the Setup Menu will return 3 Select Select items and reselect the items so tha...

Page 18: ...ing the SHIFT ESC Keys The screen for changing the display image will be displayed 2 Move the cursor to Freeze Before Scroll 3 Press the ENT Key A list of options will be displayed 4 Select Through 5...

Page 19: ...luding Intelligent Lighting have lenses with a fixed focal point Adjust the Camera position based on the positioning dis tances in the Setup Manual to focus the Camera CHECK The light level for Intell...

Page 20: ...user to the previous menu display or operation TRIG Trigger Key Starts object measurement ENT Enter Key Executes a function or sets a value Note On the F160 KP also functions as a Cursor Key SHIFT Ke...

Page 21: ...E Used to saves data to flash memory in the Controller If new set tings have been made be sure to save the data before quitting 0 Scn 0 SET 0 Camera image 1 ENT Set SFT ESC Edit Scene Number There are...

Page 22: ...ng items set for the unit numbers CHECK Camera image is set for unit 0 as the default processing item The processing items are set in order from unit 0 Once a processing item is set for unit 1 unit 2...

Page 23: ...egister processing items for each unit just like creating a flowchart 0 1 2 3 0 Scn 0 SET ENT Set SFT ESC Edit 0 Camera image 1 EC pos comp 2 Fine matching 3 DO judge 4 Flowchart Image Read image from...

Page 24: ...ne matching 3 Reset scroll 4 EC pos comp 5 Fine matching 6 DO judge 7 Flowchart Image Start Read image from Camera Perform position displacement compensation for measurement object 1 Inspect for defec...

Page 25: ...ng Product Product 2 Product 1 0 2 1 3 4 6 5 0 Scn 0 SET ENT Set SFT ESC Edit 0 Camera image 1 Classification 2 Branch 3 Fine matching 4 End 5 Fine matching 6 End 7 Flowchart Image Start Read image fr...

Page 26: ...sition compensation processing items will be dis played 3 Select Binary pos comp Binary position compensation will be set for unit 1 and the next unit number unit 2 in this case will be displayed 0 Sc...

Page 27: ...s will be displayed 3 Use the same procedure as for registering new processing items to regis ter a different item 0 Scn 0 SET 0 Camera image 1 EC pos comp 2 Fine matching 3 ENT Set SFT ESC Edit 0 Cam...

Page 28: ...displayed 3 Use the same procedure as for registering new processing items to regis ter items for the inserted unit The selected processing item will be inserted 0 Scn 0 SET 0 Camera image 1 EC pos co...

Page 29: ...ayed 2 Select Copy A screen for selecting the source unit for the data to be copied will be dis played 3 Select the appropriate unit number 4 Select Execute The data will be copied 0 Scn 0 SET 0 Camer...

Page 30: ...to the unit to be deleted Press the SHIFT ESC Keys A list of options will be displayed 2 Select Delete The selected unit will be deleted and the subsequent unit numbers will be moved up one 0 Scn 0 SE...

Page 31: ...Comment A software keyboard will be displayed SeeAlso Refer to page 1 27 for information on inputting characters 3 Set an item name of up to 16 characters long 4 Move the cursor to END and press the...

Page 32: ...nd press the ESC Key to undo the setting Measurement region selection Drawing method Box Ellipse Circle Circumference Polygon The whole region moves The lower right coordinates move The figure is set...

Page 33: ...figures Line Arc Measurement region selection Drawing method The whole region moves The length changes The width changes The figure is set ENT ENT ESC ENT ESC The whole region moves The end point move...

Page 34: ...Up Key to increase the value Use the Down Key to decrease the value 5 Repeat these steps to change other values 6 Press the ENT Key The values will be set Judgement conditions End Area 2035 000 2000...

Page 35: ...Serial Interface Menu Operations A B C D E F G H I J K M N O P Q R S T U V W X Y Z a b c d e f g h i j k l m n o p q r s t u v w x y z 0 1 2 3 4 5 6 7 8 9 SPC SPC DEL DEL BS BS INS INS END END L These...

Page 36: ...ased on the use of the Fine Matching processing item for the measurement method 0 Scn0 RUN NG Detecting Label Defects Minor defect Edge defect Printing defect Pattern defects step1 step2 step3 step4 s...

Page 37: ...ove the cursor to MON and press the ENT Key 2 Select SET The initial screen for Set Mode will be displayed Camera Image is the default processing item for unit 0 3 Select 0 Camera image The initial sc...

Page 38: ...0 Refer to the explanations for each item for details In this section where the example of Fine Matching is used measurements will be performed on Image 0 1 6 1 1 Camera Settings Shutter Speed Change...

Page 39: ...ay not change even if the light level is changed Intelligent lighting uses pulse lighting synchronized with the shutter speed and the light level can be adjusted by changing the pulse width If the lig...

Page 40: ...he light level C Number of Sample Lighting Patterns There are 15 sample lighting patterns registered in advance Light level 7 Approx 450ms max Light level 4 Approx 260 ms max Flash Shutter Light level...

Page 41: ...aximum light level F150 LTC50 F160 LTC50 Pattern No LIght level Pattern No Light level Pattern No Light level Pattern No Light level Pattern No Light level 1 4 7 10 13 2 5 8 11 14 3 6 9 12 15 50000 07...

Page 42: ...Right Keys to select the segment to be adjusted and use the Up and Down Keys to adjust the light level 1 Select Camera settings The initial Camera Settings Screen will be displayed 2 Select Light cont...

Page 43: ...1 Inputting Camera Images for details on calibration CHECK To output measurement results in physical units set Coordinate mode Calibra tion to ON for each processing item If Calibration remains set to...

Page 44: ...easier to measure Image filtering is set by using 3 functions Filtering Order Filtering and BGS Levels The Controller has two image memories and Filtering BGS Levels and Filter ing Order can be set fo...

Page 45: ...d the resolution in the vertical direction is halved but the image input time is reduced allowing faster processing This section gives an outline only Refer to 2 1 Inputting Camera Images for details...

Page 46: ...istent By using this function the displacement between a reference position and the current position is obtained and this displacement is compensated for in measure ments Select the position compensat...

Page 47: ...the measurement region By making position displacement compensation settings Measurement is performed after the image is returned to the reference position Measurement is performed after the measureme...

Page 48: ...all defects in the pattern and writing on the measurement object to be detected with a high level of accuracy Use the following procedure to set Fine Matching for unit 1 1 Move the cursor to unit 1 an...

Page 49: ...nsation Measurement Measurement Support Branch Control Results Output Results Display 0 Scn 0 SET ENT Set SFT ESC Edit 0 Camera image 1 Input Image Position Compensation Measurement Measurement Suppor...

Page 50: ...rocessing time is reduced if either white or black is selected when the defect color is consistent The asterisk indicates the default setting Use the following as a guide for selection To detect patte...

Page 51: ...e boundary will be detected The processing time however will be longer because eroded and dilated models are matched to prevent inspection mistakes caused by measurement object displacement Only defec...

Page 52: ...of white pixels is detected as one label and one label that matches the set conditions will be evaluated to determine if it is a defect or not The asterisk indicates the default setting Binary The tot...

Page 53: ...X coordinate See note Sorts in descending order by center of gravity Y coordinate See note Sorts in ascending order by center of gravity Y coordinate See note Note When X and Y center of gravity are s...

Page 54: ...ed with this model and defects are detected where there are differences from the model CHECK The image stored to Image 0 is used as the measurement image for Fine Matching CHECK The model registration...

Page 55: ...or will appear 5 Draw the region to be registered as the model with the selected figure CHECK The range that can be registered as a model is 6 6 to 505 477 1 Fine matching Measurement conditions Label...

Page 56: ...will be displayed CHECK Figures drawn using OR mode are displayed with solid lines and figures drawn using NOT mode are displayed with dotted lines CHECK Set the model region so that no more than thre...

Page 57: ...conditions Model registration Add Figure0 Figure1 End Figure 1 Figure 0 Correct Clear End Judgement conditions Quantity Area 0 000 247808 000 Gravity X 0 000 511 000 Gravity Y 0 000 483 000 0 0 0 123...

Page 58: ...55 Pixels in areas with a difference greater than the differential judgement value are converted to 1 white and all other pixels are converted to 0 black Thus only the defects are converted to white p...

Page 59: ...e black CHECK There are two differential images one showing only black defects and the other showing only white defects The differential value can be set separately for each Example 1 Fine matching Me...

Page 60: ...and the screen in 1 will return 1 6 3 6 Changing Detailed Conditions as Required Change the detailed conditions if required when matching is not stable 1 Select Detailed conditions The Detailed Condi...

Page 61: ...ered model position This function can be set to OFF or ON If OFF is selected matching is per formed only at the registered position which reduces processing time The asterisk indicates the default set...

Page 62: ...ting Selection Defect inspection method Defect display position Simple Labeling Binary Detail Labeling Binary The cursor will be displayed at the center of the set label The cursor will be displayed a...

Page 63: ...1 will return Coordinate mode Output coordinate After scroll Calibration OFF End Before scroll Output made using the coordinate values before position displacement compensation After scroll Output mad...

Page 64: ...tered as models 1 Select Model reference The image that is registered as the model will be displayed 2 Press the ESC Key The screen in 1 will return 1 Fine matching Measurement conditions Labeling Mo...

Page 65: ...g item and obtain the image stored in the image buffer again 0 Camera image 1 Fine matching 2 Change Filtering 3 Binary defect 0 Scn 0 SET Fine matching uses Image 0 for measurement Camera setting Cam...

Page 66: ...be output Results of measurements executed in Monitor Mode will not be output to an external device Set the processing items for the desired results output as outlined in the fol lowing table Data to...

Page 67: ...nitor Mode and how to make actual measurements using Run Mode 1 6 5 1 Entering Monitor Mode Use the following procedure to check that measurements are being correctly performed with the set measuremen...

Page 68: ...Key on the Console or input the measurement command from an external device Measurement will be executed and the measurement results displayed on the screen 1 6 5 3 Changing Results Display Detailed...

Page 69: ...e detailed screen for unit 1 Fine Matching will be displayed 5 Press the SHIFT Right or Left Key to switch between measurement dis play and position display 0 Camera image Judge OK Image 0 freeze 0 Sc...

Page 70: ...n Mode 1 7 1 Entering Run Mode 1 Move the cursor to MON and press the ENT Key The mode selections will be displayed 2 Select RUN to enter Run Mode Run Mode will be entered OK 67ms 0 Scn 0 MON Image 0...

Page 71: ...scene currently displayed The measurement results will be output to external devices as well Press the TRIG Key on the Console or input the measurement command from an external device Measurement wil...

Page 72: ...Move the cursor to MON or RUN and press the ENT Key The mode selections will be displayed 3 Select SAVE A confirmation message will be displayed 4 Select Execute Precaution Do not turn OFF the power...

Page 73: ...ST Character Verification 2 21 1 2 22 Rotation Positioning 2 22 1 2 23 ECM Search 2 23 1 2 24 Lot Number OCV 1 2 24 1 2 25 Labeling 2 25 1 2 26 Label Data 2 26 1 2 27 Edge Pitch 2 27 1 2 28 Density Da...

Page 74: ...e 0 or Image 1 A Camera image must be read to perform measurements and Camera image is thus set for unit 0 by default Do not delete Camera image from unit 0 or change it to another processing item Cam...

Page 75: ...ying coordinate axis and Parameter input HELP Refer to 7HUPLQRORJ for information on calibration CHECK To output measurement results in physical units set Coordinate mode Calibra tion to ON for each p...

Page 76: ...on Screen will be displayed 3 Select Sampling 4 Select Model registration 0 Camera image Camera settings Select camera Filtering order Image0 Filtering Image0 BGS levels Image0 Filtering order Image1...

Page 77: ...e is converted to binary and the center of gravity is set as the reference position When Manual is selected the Reference Position Settings Screen will be displayed A display cursor will appear at the...

Page 78: ...s faster Up and Down Keys Switches between setting items The model will be registered and the screen in 2 will return 8 Select Sampling The first Sampling Screen will be displayed 9 Decide whether or...

Page 79: ...will be displayed 10 Change the region CHECK Draw the region so that there will not be 2 or more similar figures within the sampling region The region will be set and the Sampling Screen will return...

Page 80: ...played 13 Repeat steps 9 to 12 and perform sampling for at least two locations Adjust the sampling region so that only the target figure is enclosed Once sampling has been completed a confirmation mes...

Page 81: ...n 3 places 1 Select Camera settings The initial Camera Settings Screen will be displayed 2 Select Calibration 0 Camera image Camera settings Select camera Filtering order Image0 Filtering Image0 BGS l...

Page 82: ...the coordinates for the point to be specified and select End The coordinates for the 1st point will be set and the Specifying Point Screen for the 2nd point will be displayed 6 Repeat steps 4 and 5 an...

Page 83: ...amera Settings Screen will be displayed 2 Select Calibration The initial Calibration Screen will be displayed 3 Select Specifying coordinate axis Left handed sytem Right handed sytem X Y 0 0 Positive...

Page 84: ...ayed 6 Specify the angle for the axis and press the ENT Key Right and Down Keys Rotates the angle by 0 5 in the clockwise direction SHIFT Right and Down Keys Rotates the angle by 5 in the clockwise di...

Page 85: ...gradations at a time CHECK Example For a measurement object with actual length of 20 mm Align the origin with the upper left corner of the measurement object and align the 20 0 gradation line with the...

Page 86: ...tive direction Positive direction Origin upper left Origin lower left Origin center X X X Y Y Y Positive direction Positive direction Positive direction Origin upper left Origin lower left Origin cent...

Page 87: ...eed Cam2 Light control Cam2 Calibration Camera0 Sampling input Specifying point Specifying coordinate axis Parameter input Reference parameter Parameter input Origin Coordinate Magnification Upper lef...

Page 88: ...amera settings Select camera Filtering order Image0 Filtering Image0 BGS levels Image0 Filtering order Image1 Filtering Image1 BGS levels Image1 Frame Field Camera settings Shutter speed Cam0 Light co...

Page 89: ...that store two images called Image 0 and Image 1 for the Camera selected under Select Camera Both images are from the same Camera number but different filtering can be applied to each Whether Image 0...

Page 90: ...e confirming the results on the image 1 Select Filtering order The settings screen for filtering order will be displayed 2 Select the filtering order while monitoring the image 3 Press the ENT Key The...

Page 91: ...Removal of noise from measurement objects Erosion Black measurement objects with white noise Reduces white to elimi nate the white noise Removal of noise from measurement objects Median Measurement ob...

Page 92: ...t region If the Filtering Again processing item is set to filter the image again the range of inaccurate pixels will be increased further For example if filtering is per formed twice the valid range w...

Page 93: ...255 so that only images with densities between the lower and upper limits are measured Example Lower limit set to 100 and upper limit set to 220 Images with densities set to less than 100 are not meas...

Page 94: ...ases the lowest digit by one SHIFT Right Keys Increases the value 10 times faster Left Key Decreases the lowest digit by one SHIFT Left Keys Decreases the value 10 times faster Up and Down Keys Switch...

Page 95: ...ures using frame images Field Measures images in fields The processing time can be reduced but the accuracy of the measurement will be reduced because the measurement is performed on an image with low...

Page 96: ...tting Camera Images Section 2 1 The Frame Field Settings Screen will be displayed 2 Make the setting 3 Select End The setting will be registered and the screen in 1 will return Frame Field Frame Field...

Page 97: ...ition Displacement Compensation Scrolling for position displacement compensation will return to the original position 0 Camera image 1 EC pos comp 2 Fine matching 3 Switch camera 4 0 Scn 0 SET Unit 1...

Page 98: ...Image 0 and Image 1 New images are not read from the Camera for this processing item The filtering settings will be changed at the same time Camera setting Camera 0 Camera 1 Camera 2 Camera 3 Image bu...

Page 99: ...Select Select camera A list of Camera numbers will be displayed 3 Select the number of the Camera to be used 4 Press the ENT Key The setting will be registered and the screen in 1 will return 0 Camer...

Page 100: ...r while confirming the results on the image 1 Select Filtering order The settings screen for filtering order will be displayed 2 Select the filtering order while monitoring the image 3 Press the ENT K...

Page 101: ...oval of noise from measurement objects Erosion Black measurement objects with white noise Reduces white to elimi nate the white noise Removal of noise from measurement objects Median Measurement objec...

Page 102: ...measurement region If the Filtering Again processing item is set to filter the image again the range of inaccurate pixels will be increased further For example if filtering is per formed twice the val...

Page 103: ...t set to 100 and upper limit set to 220 Images with densities set to less than 100 are not measured and the den sity becomes 0 Only images with densities between 100 and 220 are measured and the image...

Page 104: ...n 2 2 SHIFT Left Keys Decreases the value 10 times faster Up and Down Keys Switches between setting items 3 Use the same method to change the lower value 4 Select OK The settings will be registered an...

Page 105: ...on Displacement Compensation Scrolling for position displacement compensation will return to the original position 0 Camera image 1 EC pos comp 2 Fine matching 3 Switch camera 4 0 Scn 0 SET Unit 1 pos...

Page 106: ...the filtering set tings for Image 0 and Image 1 New images are not read from the Camera Camera settings Camera 0 Camera 1 Camera 2 Camera 3 Image buffer for Camera 0 Image buffer for Camera 1 Image bu...

Page 107: ...n for changing filtering will be displayed 2 Select Filtering order The settings screen for filtering order will be displayed 3 Change the settings while monitoring the image 4 Press the ENT Key The s...

Page 108: ...cts Erosion Black measurement objects with white noise Reduces white to elimi nate the white noise Removal of noise from measure ment objects Median Measurement objects with slight surface irregu lari...

Page 109: ...edges of the screen when setting the measurement region If the Filtering Again processing item is set to filter the image again the range of inaccurate pixels will be increased further For example if...

Page 110: ...s with densities set to less than 100 are not measured and the den sity becomes 0 Only images with densities between 100 and 220 are measured and the images are graded between 0 and 255 1 Select BGS l...

Page 111: ...6 Changing Filtering Section 2 3 Up and Down Keys Switches between setting items 3 Use the same method to change the lower value 4 Select OK The settings will be registered and the screen in 1 will re...

Page 112: ...item is useful if stronger smoothing is required to eliminate noise or increase edge enhancement Camera settings Camera 0 Camera 1 Camera 2 Camera 3 Image buffer for Camera 0 Image buffer for Camera 1...

Page 113: ...mera 3 Image buffer for Camera 0 Image buffer for Camera 1 Image buffer for Camera 2 Image buffer for Camera 3 Camera selection Filtering 0 Filtering 1 Second filtering Image 0 Image 1 Set second filt...

Page 114: ...ction Screen will be displayed 3 Select the direction 4 Select End The settings will be registered and the screen in 1 will return 0 Camera image 1 EC pos comp 2 Fine matching 3 Change Filtering 4 Fil...

Page 115: ...the order while confirming the results on the image 1 Select Filtering order The settings screen for filtering order will be displayed 2 Select the filtering order while monitoring the image 3 Press...

Page 116: ...objects Erosion Black measurement objects with white noise Reduces white to elimi nate the white noise Removal of noise from measurement objects Median Measurement objects with slight surface irregu l...

Page 117: ...ssing item is set to filter the image again the range of inaccurate pixels will be doubled Do not include the outer edges of the screen when setting the measurement region For example Filter size of 5...

Page 118: ...mple Lower limit set to 100 and upper limit set to 220 Images with densities set to less than 100 are not measured and the den sity becomes 0 Only images with densities between 100 and 220 are measure...

Page 119: ...2 4 SHIFT Left Keys Decreases the value 10 times faster Up and Down Keys Switches between setting items 3 Use the same method to change the lower value 4 Select OK The settings will be registered and...

Page 120: ...gravity of the white area is used to perform position compensation Operational Flow Center of gravity 2 4 3 1 1 2 3 4 6 5 1 2 3 4 5 Select the measure ment image page 2 5 2 Set the position displacem...

Page 121: ...ion Screen will be displayed 2 Select Measurement image The selections will be displayed 3 Select which image will be used for measurement the image stored at Im age 0 or the image stored at Image 1 4...

Page 122: ...ade up of black and white pixels The size area and position center of gravity of the area occupied by the white pixels are measured Method Details Gravity and area Finds the center of gravity for the...

Page 123: ...od will be displayed 2 Select Gravity and area The selections will be displayed 3 Select Binary The settings screen for binary levels will be displayed 1 Binary pos comp Measurement image Position com...

Page 124: ...ill return CHECK It is also possible to set the binary level so that measurement is performed only for an intermediate density range STEP 2 Using the Fill Profile Function Setting Judgement Conditions...

Page 125: ...or OFF 3 Select End The setting will be registered and the screen in 1 will return Fill profile ON Input image Not recognized as start point because change from white to black Fill profile ON Input i...

Page 126: ...eated by combining up to 3 different figures Regions with difficult shapes can be drawn and sections not to be measured can be left out of the region by combining different figures 1 Select Region The...

Page 127: ...igures drawn using OR mode are displayed with solid lines and figures drawn using NOT mode are displayed with dotted lines Correcting or Clearing Figures 1 In the screen for step 5 above select the fi...

Page 128: ...ering function explained here is used only the reference values for the image currently displayed will be registered The area and center of gravity are registered for the reference values 1 Select Ref...

Page 129: ...ll decrease Once the skipping setting has been changed perform a measurement and confirm that measurement can be performed correctly Judgement conditions End Area range 0 to 9 999 999 999 Range of mov...

Page 130: ...ls to skip 3 Select End The setting will be registered and the screen in 1 will return Changing to Gravity and Axis Clearing Clear the settings first before changing to Gravity and axis 1 Select Clear...

Page 131: ...ated STEP 1 Setting the Binary Level Set the level for converting 256 gradation images into binary images Mea surements are performed for the white pixels Therefore make the settings so that the measu...

Page 132: ...Left Key Decreases the lowest digit by one SHIFT Left Keys Decreases the value 10 times faster Up and Down Keys Switches between setting items 5 Use the same method to change the lower value CHECK Set...

Page 133: ...tering function explained here is used only the reference values for the image currently displayed will be registered The area center of gravity and axis angle are registered for the reference values...

Page 134: ...changed perform a measurement and confirm that measurement can be performed correctly The settings method is the same as for Gravity and area SeeAlso Refer to page 2 5 10 Changing to Gravity and Area...

Page 135: ...Gravity and Axis Set to Region 0 For Precision Position Compensation Using Measurement Object Angles Example When Region 0 and Region 1 Set 1 Select Direction The screen for setting direction conditi...

Page 136: ...2 5 17 Binary Position Compensation Section 2 5 2 Set the conditions 3 Select End The settings will be registered and the screen in 1 will return...

Page 137: ...ess the following screen and change Display results to Details Use the Up or Down Key to change to the unit for which binary position com pensation is set and the following detailed screens will be di...

Page 138: ...2 5 19 Binary Position Compensation Section 2 5 Position Display Only the region will be displayed 1 Binary pos comp OK 45ms 0 Scn 0 RUN 0...

Page 139: ...lacement compensation to be performed even if the section used for position compensation is deformed or chipped HELP Refer to 7HUPLQRORJ for information on edge codes EC Mark used for position displac...

Page 140: ...ment conditions Set conditions for obtaining Set search region Register reference position As required For intersection points cross points page 2 6 14 As required Set search region Register circle si...

Page 141: ...creen for EC position compensation will be displayed 2 Select Measurement Image The selections will be displayed 3 Select which image will be used for measurement the image stored at Im age 0 or the i...

Page 142: ...Cannot Find Desired Mark Edge with Stability CHECK If the lower limit is too low low level noise may remain even if the image appears noise free on the screen If measurements are not stable use the fo...

Page 143: ...es CHECK This function is even more effective if smoothing is used SeeAlso Refer to QSXWWLQJ DPHUD PDJHV KDQJLQJ LOWHULQJ and LOWHU LQJ JDLQ where smoothing can be set to be executed twice 1 Select Ex...

Page 144: ...Left Key Decreases the lowest digit by one SHIFT Left Keys Decreases the value 10 times faster Up and Down Keys Switches between setting items 3 Select the mask size 4 Select OK The settings will be...

Page 145: ...at a certain angle Output the cross point only for an intersection of lines of a certain length Several angles are used to one set of coordinates Multiple cross points Up to 20 cross point coordinates...

Page 146: ...ings Screen will be displayed 4 Make the settings for each item 5 Select End The settings will be registered and the screen in 2 will return 1 EC pos comp Measurement image Extract edges Position comp...

Page 147: ...e search region Each time the image is filtered the range of inaccurate pixels will be increased further For example if filtering is performed twice the valid range will be reduced as follows Filter s...

Page 148: ...for registering the size of the circle Inputting Figures 1 Select Radius The registration selections will be displayed 2 Select Input figure Search region 251 365 Registration method Details Input fi...

Page 149: ...s will be displayed 4 Specify the radius 3 to 512 pixels Up Right Keys Larger Down Left Keys Smaller ENT Key Confirms the setting The screen for setting the latitude of the radius will be displayed 5...

Page 150: ...tem 4 Select End The settings will be registered and the screen in 1 will return STEP 4 Registering Reference Positions Register the reference position for position displacement compensation Place the...

Page 151: ...an OK judgement The setting range is 1 000 to 9 999 999 Any circles found of a different size can be judged as NG Example Only Circles Smaller than the Registered Size Displayed on Screen CHECK Positi...

Page 152: ...asterisk indicates the default setting Measurement conditions Search region Radius Reference registration Judgement conditions Clear Position0 Circle Judgement conditions End Radius 72 000 70 000 75 0...

Page 153: ...e default setting 3 Length of lines Use the following settings to set the length and thus find the coordinates of only the desired intersection even though many lines exist on the screen Specifying le...

Page 154: ...CK If both the specifying angle and the specifying length are set to OFF and there are multiple lines displayed on the screen the cross point of the longest line and the line that crosses it will be f...

Page 155: ...isplayed 4 Make the settings for each item 5 Select End The settings will be registered and the screen in 2 will return End Measurement conditions Target color Specifying angle Range of angle Limits o...

Page 156: ...y lines of a certain angle Up to four angles can be specified Line angle Set to ON Set angle for lines to be detected in square brackets on second line Setting item Selections Line angle 0 ON OFF 0 to...

Page 157: ...k Adjust the search region if there are areas that are not to be included in cross point searches CHECK When edges are extracted the pixels at the edges of the screen cannot be processed accurately Do...

Page 158: ...ve been set the screen in 1 will re turn STEP 4 Registering Reference Positions Register the reference position for position displacement compensation Place the measurement object in the correct posit...

Page 159: ...fault setting 248 152 Reference registration ENT Set Move Search region Reference position 4 3 1 2 5 Register the box size Register the reference position As required Set conditions for obtaining line...

Page 160: ...asurement conditions The Measurement Conditions Settings Screen will be displayed 4 Make the settings for each item 5 Select End The settings will be registered and the screen in 2 will return New reg...

Page 161: ...gles as a combination of the four sides of the box to be found angles 0 to 3 Example The following examples are for black boxes End 3 OFF 0 90 180 270 Line conditions Extract level Specifying angle Li...

Page 162: ...n box searches CHECK When edges are extracted the pixels at the edges of the screen cannot be processed accurately Do not include the outer edges of the screen when set ting the search region SeeAlso...

Page 163: ...the size of the box Inputting Figures 1 Select Box size The registration methods will be displayed Search region 251 365 Registration method Details Input figure The measurement object is displayed o...

Page 164: ...ible range using parameter input If the size of the box is entered using figure input those parameters will be reflected under Long size and Short size on the Input Parameter Screen CHECK Increase the...

Page 165: ...e Input Parameter Settings Screen will be displayed 3 Make the settings for each item 4 Select End The settings will be registered and the screen in 1 will return Measurement conditions Line condition...

Page 166: ...roller will search for the box in the displayed image that matches the conditions and a display cursor will appear at that position 2 Use the Up Down and Right Left Keys to move the cursor to change t...

Page 167: ...the cross point of lines that intersect at between 80 and 100 will be found To find the coordinates of the cross point of lines regardless of their angle set Specifying angle to OFF The settings for...

Page 168: ...descending order The asterisk indicates the default setting 5 Only one angle q will be output as the measurement results for the lines that are found Select the position for which the angle will be ob...

Page 169: ...rement Conditions Settings Screen will be displayed 4 Make the settings for each item 5 Select End The settings will be registered and the screen in 2 will return New registration Position0 Circle Cro...

Page 170: ...earch for the positioning mark Adjust the search region if there are areas that are not to be included in multi point searches CHECK When edges are extracted the pixels at the edges of the screen cann...

Page 171: ...for position displacement compensation Place the measurement object in the correct position before executing reference position registration 1 Select Reference registration The Controller will search...

Page 172: ...r to be cleared The selections will be displayed 2 Select Clear A confirmation message will be displayed 3 Select Execute The region will be cleared and the screen in 1 will return 1 EC pos comp Measu...

Page 173: ...to Cross Point For Precision Position Compensation Using Measurement Object Angles Example Settings Made for Both Region 0 and Region 1 1 Select Direction The Direction Settings Screen will be displa...

Page 174: ...2 6 36 EC Position Compensation Section 2 6 2 Set the conditions 3 Select End The settings will be registered and the screen in 1 will return...

Page 175: ...change Display results to Details Use the Up or Down Key to change to the unit for which EC position compen sation is set and the following detailed screens will be displayed Use the SHIFT Right or L...

Page 176: ...played a screen will be displayed so the line extraction status can be confirmed 1 EC pos comp 0 OK 45ms 0 Scn 0 RUN 1 EC pos comp Position0 Circle Judge PositionX PositionY Radius Value OK 213 124 26...

Page 177: ...measurement object is inclined The edge of the measurement region where the density changes is detected and the position corrected Operational Flow 2 4 3 1 1 2 3 4 5 Set the judgement conditions Chan...

Page 178: ...Screen will be displayed 2 Select Measurement image The selections will be displayed 3 Select which image will be used for measurement the image stored at Im age 0 or the image stored at Image 1 4 Pre...

Page 179: ...tial screen for edge position compensation will be displayed 2 Select Measurement conditions 1 2 3 4 5 Set the judgement conditions Changethe detailed settings As required Draw the region Re register...

Page 180: ...ion This position becomes the reference position so be sure to place the measurement object in the correct position before drawing the measurement region CHECK If the edge is not in the region measure...

Page 181: ...ayed image and the result is registered as the reference value If the re registering function explained here is used only the reference value for the image currently displayed will be registered Edge...

Page 182: ...esult CHECK Position X and Position Y will change depending on the settings under Mea surement Direction 1 Select Judgement conditions Judgement conditions End Position X 95 000 Range for X coordinate...

Page 183: ...measurement to check that measurement can still be performed correctly 1 Select Detailed conditions The Detailed Conditions Settings Screen will be displayed 2 Change the settings Refer to the inform...

Page 184: ...dge detection area is cal culated and if the difference between the two values is less than the noise level then the Controller determines that there is no edge Normally the default setting of 20 is s...

Page 185: ...Clearing Settings 1 Select Clear A confirmation message will be displayed 2 Select Execute The settings will be cleared and the initial screen for edge position com pensation will return Edge level 5...

Page 186: ...directions 1 Select Direction The Direction Settings Screen will be displayed 2 Set the conditions 3 Select End The settings will be registered and the screen in 1 will return Direction X Direction Y...

Page 187: ...g screen and change Display results to Details Use the Up or Down Key to change to the unit for which edge position com pensation is set and the following detailed screens will be displayed Use the SH...

Page 188: ...2 7 12 Edge Position Compensation Section 2 7 Position Display Only the region will be displayed 1 Edge pos comp 0 1 OK 45ms 0 Scn 0 RUN...

Page 189: ...cts with marks protruding portions or other characteris tic features Position compensation can be performed on measurement objects on an angle Operational Flow Model 2 5 1 3 4 1 2 3 4 Reference the mo...

Page 190: ...ECK Model Position Compensation uses the image stored at Image 0 as the mea surement image there is no menu for selecting the measurement image The result of the position displacement compensation scr...

Page 191: ...elect Measurement conditions 1 2 End Rotation range Skipping angle None 5 Setting item Selections Details Rotation range None 5 15 30 45 0 15 180 15 0 30 180 30 All angles Select the range for model r...

Page 192: ...Section 2 8 The Measurement Conditions Settings Screen will be displayed 3 Set the conditions 4 Select End The settings will be registered and the screen in 2 will return Measurement conditions End Ro...

Page 193: ...ference position so make sure the measurement object is in the correct position before registering the model CHECK The size of the model that can be registered depends on the search verifica tion sett...

Page 194: ...appear The model will be displayed in solid lines 2 Draw a box shaped search region The search region will be set and the screen in 1 will return 2 8 2 3 STEP 3 Setting Judgement Conditions Set the j...

Page 195: ...s value 0 to 100 Range of movement of the measurement object in the X direction 9 999 999 to 9 999 999 Range of movement of the measurement object in the Y direction 9 999 999 to 9 999 999 Angle range...

Page 196: ...els Models can be displayed on screen to check what kind of images are regis tered as models 1 Select Model reference Position compensation 0 Model registration Search region Judgement conditions Mode...

Page 197: ...will be displayed 2 Select Execute The region will be cleared and the initial model position compensation screen will return Model reference ESC END Position compensation 0 Model registration Search...

Page 198: ...Region 0 Is Set For Precision Position Compensation Using Measurement Object Angles Example When Region 0 and Region 1 Are Set 1 Select Direction The Direction Settings Screen will be displayed Direct...

Page 199: ...2 8 11 Model Position Compensation Section 2 8 2 Set the conditions 3 Select End The settings will be registered and the screen in 1 will return...

Page 200: ...arch model Using a rough search model the Controller searches for images with a correlation equal to or greater than the candidate level 2 Detailed Search Search Search The Controller uses a detailed...

Page 201: ...ion Section 2 8 The Detailed Conditions Settings Screen will be displayed 2 Set the conditions 3 Select End The settings will be registered and the screen in 1 will return Detailed conditions End Veri...

Page 202: ...sults to Details Use the Up or Down Key to change to the unit for which model position com pensation is set and the following detailed screens will be displayed Use the SHIFT Right or Left Keys to swi...

Page 203: ...2 8 15 Model Position Compensation Section 2 8 Position Display Only the region will be displayed 0 OK 45ms 0 Scn 0 RUN 1 Model pos comp...

Page 204: ...for circular mea surement objects workpieces Four points on the circumference of the circle are registered as the model the position displacement of the measurement object is found using this model a...

Page 205: ...region Set the detailed conditions Measure ment screens page 2 9 3 As required page 2 9 28 page 2 9 30 Reference the model page 2 9 31 Set the search region Set the judgement conditions Register the m...

Page 206: ...using defect algorithms which also enables position compensation in the rotation direction to be performed The circumference 360 will be the search region for defects Defect arc Detects a characteris...

Page 207: ...el 1 Select Position compensation A list of compensation modes will be displayed 2 Select Not rotate The initial screen for Not Rotate Mode will be displayed 3 Select Model registration 3 1 2 Set the...

Page 208: ...circle Left Key Decreases the size Right Key Increases the size 7 Press the ENT Key The screen for registering the size of the model will be displayed 8 Adjust the size of the model Right Key Increase...

Page 209: ...ered and the screen in 2 will return STEP 2 Setting Search Regions Set the search region for each model 1 Select Search region The Search Region Settings Screen for model 0 will be displayed 2 Draw a...

Page 210: ...orrelation of the measurement object to the model The judgement conditions will be shared by all 4 models Set the range between 0 and 100 with 100 for objects that perfectly match the model If the cor...

Page 211: ...odes 1 Select Clear A confirmation message will be displayed 2 Select Execute The settings will be cleared and the initial screen for circle position com pensation will be displayed End Judgement cond...

Page 212: ...1 Set judgement conditions Register models Set search region Set measurem ent conditions Model 3 Model 1 Model 4 Model 0 Model 2 Reference angle Rotation positioning model 1 2 End Rotation range Skip...

Page 213: ...rement Conditions Settings Screen will be displayed 4 Set the conditions 5 Select End The settings will be registered and the screen in 2 will return A 1 Circle pos comp Position compensation Detailed...

Page 214: ...ed 2 Specify the center position of the circle Up Down Left Right Keys Move the cursor 3 Press the ENT Key The screen for setting the radius will be displayed 4 Specify the size of the circle Left Key...

Page 215: ...cally When the size of model 0 is adjusted models 1 to 3 will also change to the same size 7 Press the ENT Key The registration frame for model 4 will be displayed 8 Enclose the rotation positioning m...

Page 216: ...ardless of the measurement result The settings method is the same as for Not Rotate Refer to page 2 9 7 Changing to Other Modes Clearing Settings The settings must be cleared before changing to anothe...

Page 217: ...isplayed 3 Select Measurement conditions Measurement conditions End Color of defect Both Defect color Black For defects that appear black compared to the background White For defects that appear white...

Page 218: ...ence and the region in which to search for the rotation positioning tag 1 Select Model registration The Model Registration Screen will be displayed 2 Specify the coordinates for the center of the circ...

Page 219: ...del will be displayed 6 Adjust the size of the model Right Key Increases the size horizontally Left Key Decreases the size horizontally Down Key Increases the size vertically Up Key Decreases the size...

Page 220: ...f Defect Arc has been selected a screen for specifying the start and end points of the arc will be displayed If Defect Circle has been selected move to 13 12 Specify the start and end points of the ar...

Page 221: ...mpensation Judgement Results and Scrolling OK Scroll will be performed NG Scroll will not be performed The overall judgement will be NG regardless of the measurement result The settings method is the...

Page 222: ...Angles Another circle is drawn in addition to the circle for external positioning A char acteristic feature on the circumference of the new circle can be used for posi tion compensation in the rotati...

Page 223: ...ct Compares the density with surrounding pixels and uses the point with the largest difference where the density decreases suddenly White defect Compares the density with surrounding pixels and uses t...

Page 224: ...5 Select End The settings will be registered and the screen in 2 will return STEP 2 Registering Models Register 4 points on the circumference and a circle for detecting the character istic feature Not...

Page 225: ...wn Left Right Keys Move the display cursor 3 Press the ENT Key The screen for specifying the radius will be displayed 4 Specify the size of the circle Left Key Decreases the size Right Key Increases t...

Page 226: ...y Decreases the size vertically When the size of model 0 is adjusted models 1 to 3 will also change to the same size 7 Press the ENT Key A screen for setting the circle for rotation positioning will b...

Page 227: ...or objects that perfectly match the model If the correlation is equal to or above the judgement condition set here the judgement result will be OK CHECK Position Compensation Judgement Results and Scr...

Page 228: ...points will be extracted This will increase pro cessing speed but decrease detection and rotation accuracy 0 4 to 2 0 1 0 The asterisk indicates the default setting CHECK If the skipping angle has bee...

Page 229: ...ons will be registered for compari son The smaller the setting the fewer points will be compared This will increase processing speed but decrease detection accuracy 1 to 99 20 The characteristic point...

Page 230: ...ect the number of circles for detecting the rotation positioning tag 1 or 2 1 The number of circles that can be drawn on the Model Registration Screen will be limited to the number set here If the num...

Page 231: ...the following two levels of search processing will be executed For rough searches set the reference level for searching for the model 0 to 99 60 1 Rough search Uses a rough search model to search for...

Page 232: ...tion Section 2 9 The Detailed Conditions Settings Screen will be displayed 2 Make the settings 3 Select End The settings will be registered and the screen in 1 will return Detailed conditions End Veri...

Page 233: ...ayed on screen to check what kind of images are regis tered as models 1 Select Model reference The images registered as models will be displayed 2 Press the ESC Key The screen in 1 will return 1 Circl...

Page 234: ...s Use the Up or Down Key to change to the unit for which circle position com pensation is set and the following detailed screens will be displayed Use the SHIFT Right or Left Keys to switch in order b...

Page 235: ...sition Compensation Section 2 9 Position Display Only the model frame will be displayed If search verification is set to ON a display cursor will indicate the candidates 1 2 0 3 OK 45ms 0 Scn 0 RUN 1...

Page 236: ...e To perform position displacement compensation separately on two measurement objects within the same field of vision CHECK The scroll is reset for all Camera image input processing items including Ca...

Page 237: ...e ment processing items when the required results cannot be achieved with position compensation processing items Example Position Compensation without Being Affected by Noise 1 0 2 Noise Measurement o...

Page 238: ...2 11 2 Scroll Section 2 11 Operational Flow 1 2 3 Set the reference Measurement screens Set judgement conditions page 2 11 3 page 2 11 6 page 2 11 7...

Page 239: ...y for difference between reference qand value of this expression Value of this expression is reference position for scrolling in Y direction Image scrolled in X direction for difference between refere...

Page 240: ...cursor inside the square brackets for the expression and press the ENT Key A list of expression items will be displayed 4 Select the items to be set in the expression SeeAlso Refer to DOFXODWLRQ 5 Onc...

Page 241: ...ress the Esc Key The expression will be saved and the screen in 1 will return Measure X Measurement 305 312 ENT Change U1 X A line will be displayed at the position that corresponds to the measured va...

Page 242: ...s will be displayed 2 Set the conditions Select End The settings will be registered and the screen in 1 will return Judgement conditions End Scroll X 1024 1024 Scroll Y 1024 1024 Scroll 180 00 180 00...

Page 243: ...for details on Monitor and Run modes CHECK Press the SHIFT ESC Keys on the Run Screen to access the following screen and change Display results to Details Use the Up or Down Key to change to the unit...

Page 244: ...is performed on the white pixels The size area position center of gravity and orientation angle of the mea surement object can be detected Example Detecting the Presence of Tablets The image is conve...

Page 245: ...rea var box page 2 12 23 Draw mea surement region Re register reference position Set judge ment con ditions Change pixel skipping Change binary level for each region Set mea surement conditions Draw m...

Page 246: ...ts will be displayed 2 Select Measurement image The selections will be displayed 3 Select which image will be used for measurement the image stored at Im age 0 or the image stored at Image 1 4 Press t...

Page 247: ...HECK The binary levels can be set for each measurement region 1 Select Binary defect The setting selections will be displayed 2 Select Binary Common The settings screen for binary levels will be displ...

Page 248: ...eases the value 10 times faster Up and Down Keys Switches between setting items 4 Use the same method to change the lower value CHECK Set the upper and lower limits to make the measurement object whit...

Page 249: ...white pixel area of the region forms a square the center of gravity is the intersection of the lines from diagonal corners CHECK If the number of white pixels is the same the measurement result will...

Page 250: ...the measurement region appropriately Once the edges have been found the image is converted to a binary image and the area and center of gravity of the measurement region are found 2 12 3 1 Gravity an...

Page 251: ...efect The setting selections will be displayed 2 Select Select region The region numbers will be displayed 3 Select the region number A list of measurement methods will be displayed 0 Camera image 1 B...

Page 252: ...levels track the brightness of the measurement image The default for all settings is OFF 1 Select Measurement conditions The Measurement Conditions Settings Screen will be displayed 2 Select ON or OFF...

Page 253: ...n the measurement region as white pixels Example When a White pixel Section Encroaches on the Measurement Region Measuring Open form Measurement Objects Measurement region Start point End point This a...

Page 254: ...sults are registered as the reference values area and center of gravity CHECK Regions can be created by combining up to 3 different figures Regions with difficult shapes can be drawn and sections not...

Page 255: ...or and the measurement region will be displayed CHECK Figures drawn using OR mode are displayed with solid lines and figures drawn using NOT mode are displayed with dotted lines Correcting or Clearing...

Page 256: ...d will be registered The area and center of gravity are registered for the reference values CHECK Reference positions can also be changed facilitating the following application Inspecting Positions fr...

Page 257: ...ve Reference position Measurement region Judgement conditions End Area range 0 to 9 999 999 999 Range of movement of the measurement object in the X direction 9 999 999 to 9 999 999 Range of movement...

Page 258: ...crease Once the skipping setting has been changed perform a measurement and confirm that measurement can be performed correctly Skipping X and Skipping Y Set how many pixels to skip in the measurement...

Page 259: ...gs for each region Set the level for converting 256 gradation images into binary images Mea surements are performed for the white pixels Therefore make the settings so that the measurement object is w...

Page 260: ...ed 4 Select Gravity and axis The initial Gravity and Axis Screen will be displayed 1 Binary defect Measurement image Binary Common Select region Coordinate mode Select region Region0 Region1 Region2 R...

Page 261: ...F 1 Select Measurement conditions The Measurement Conditions Settings Screen will be displayed 2 Select either ON or OFF 3 Select End The settings will be registered and the screen in 1 will return ST...

Page 262: ...e desired drawing mode OR NOT An arrow cursor will appear 5 Draw the region with the selected figure Region0 Gravity and axis Binary Measurement conditions Region Reference registration Judgement cond...

Page 263: ...mode are displayed with solid lines and figures drawn using NOT mode are displayed with dotted lines Correcting or Clearing Figures 1 In the screen for step 5 above select the figure to be changed or...

Page 264: ...for the reference values CHECK The reference values can be changed to enable the following function Inspecting Positions from a Specified Point Once the reference values area center of gravity and axi...

Page 265: ...ct in the Y direction 9 999 999 to 9 999 999 Rotation range of the measurement object 180 000 to 180 000 but only values between 90 000 and 90 000 will be output Measurement results for the displayed...

Page 266: ...of the measurement region will be measured 1 Select Detailed conditions The Detailed Conditions Settings Screen will be displayed 2 Set the number of pixels to skip 3 Select End The setting will be r...

Page 267: ...es Mea surements are performed for the white pixels Therefore make the settings so that the measurement object is white CHECK If Binary defect Binary Common are changed after the binary levels are cha...

Page 268: ...12 4 STEP 2 Setting Measurement Conditions Set measurement conditions to measure the exterior of a measurement object or to make the binary levels track the brightness of the measurement image The def...

Page 269: ...ne of the edges cannot be located the judgement result will be NG When one of the edges is selected the settings for the conditions for the selected edge will be displayed In this example the settings...

Page 270: ...Left edge The initial screen for the left edge will be displayed b Select Measurement conditions Left edge End Direction Color Light Dark Direction for edge detection Density change Light Dark Dark L...

Page 271: ...screen in 1 will return 2 Drawing the Edge Detection Region Draw a region that includes the edge a Select Region The Region Settings Screen will be displayed b Draw a box shaped region CHECK The only...

Page 272: ...with Variable Widths Only Draw the edge detection region so that the measurement region Y coordinates will remain the same for both the upper and lower edges The upper and lower edges will always have...

Page 273: ...esults are unsta ble Change and set the edge level noise level noise width and offset width as required Normally these four conditions can be left on the de fault settings After changing the settings...

Page 274: ...omes 100 3 The point where the edge level density change is detected becomes the edge Noise Level Set a noise level between 0 and 255 to assist the determination of edges The maximum density and minim...

Page 275: ...e adjustment width in pixel units for the detected edge position Set a value between 511 and 511 The default setting is 0 which means measurement will start from position where the edge is detected Le...

Page 276: ...values The area and center of gravity are registered for the reference values CHECK The reference values can be changed to enable the following function Inspecting Positions from a Specified Point Onc...

Page 277: ...ditions Left edge Upper edge Right edge Lower edge Reference registration Judgement conditions 251 184 Reference registration ENT Set Move Measurement object Reference position Judgement conditions En...

Page 278: ...of the measurement will decrease Once the skipping setting has been changed perform a measurement and confirm that measurement can be performed correctly Skipping X and Skipping Y Set how many pixels...

Page 279: ...Select the number of the region to be cleared A list of selections will be displayed 2 Select Clear Region0 Area var box Measurement conditions Left edge Upper edge Right edge Lower edge Reference re...

Page 280: ...2 12 37 Detecting Binary Defects Section 2 12 A confirmation message will be displayed 3 Select Execute The region will be cleared and the screen in 1 will return Region will be cleared Execute Cancel...

Page 281: ...ttings will be registered and the screen in 1 will return Coordinate mode Output coordinate After scroll Calibration OFF End Before scroll Output made using the coordinate values before position displ...

Page 282: ...Display results to Details Use the Up or Down Key to change to the unit for which binary defect detec tion is set and the following detailed screens will be displayed Use the SHIFT Right or Left Keys...

Page 283: ...region Press the SHIFT Right or Left Keys to display the set regions in order 1 Binary defect Pos X Pos Y 0 90 785 1 2 3 4 5 6 7 125 251 0 Scn 0 RUN NG 45ms NG regions highlighted Region number 1 Bin...

Page 284: ...s are registered as models beforehand The number of the model that is most similar to the input image is output If this data is retrieved by an external device the products can be classified at the ne...

Page 285: ...ement image there is no menu for selecting the measurement image 1 2 3 4 5 6 Register models page 2 13 3 Set search region Set judgement conditions Set detailed judgement Set coordinate mode Measureme...

Page 286: ...ot to be measured can be left out of the model region by combining different figures CHECK When multiple models are registered to the same index number the Controller automatically creates auxiliary m...

Page 287: ...NT Key In this example index 0 will be used 4 Select Registration The selections will be displayed 5 Select New 6 Select the desired figure 7 Select the desired drawing mode OR NOT An arrow cursor wil...

Page 288: ...ed The registered model is displayed as a thumbnail 12 To register the next model change the measurement object and press the SHIFT ESC Keys The Input Image Screen will be displayed 13 Press the TRIG...

Page 289: ...played with solid lines The selections Correct and Clear will be displayed 2 Select either Correct or Clear and press the ENT Key If Correct is selected the cursor will be displayed Correct the size a...

Page 290: ...models 1 Select the model to be checked from among the thumbnails and press the ENT Key A list of operations will be displayed 2 Select Reference The model will be displayed at the position where reg...

Page 291: ...uracy can be increased by limiting the search region 1 Select Search region An arrow cursor will appear 2 Draw a box shaped search region When the bottom right coordinates are specified the region wil...

Page 292: ...999 Range of movement of the measurement object in the Y direction 9 999 999 to 9 999 999 Measurement results for the displayed image Use these values as a reference for setting upper and lower limit...

Page 293: ...nditions Settings Screen will be displayed 2 Make the settings 3 Select End The settings will be registered and the screen in 1 will return Judgement conditions Correlation 79 60 100 Position X 180 00...

Page 294: ...med correctly 1 Select Classification A list of settings selections will be displayed 2 Select Detailed conditions The Detailed Conditions Settings Screen will be displayed 3 Change the settings 4 Sel...

Page 295: ...s the number of models when interpolation mode is set to ON Rough Search Searches all of the measurement region using a rough search model Detailed Search Measures again using the detailed search mode...

Page 296: ...image with the highest rough correlation within the measure ment region ON Performs a detailed search on all images at the can didate level or higher within the measurement region The measurements ar...

Page 297: ...een in 1 will return Coordinate mode Output coordinate After scroll Calibration OFF End Before scroll Output made using the coordinate values before position displacement compensation After scroll Out...

Page 298: ...he Up or Down Key to change to the unit for which classification is set and the following detailed screen will be displayed Judgement Result Image0 All Details End Image status Freeze Before scroll Di...

Page 299: ...brightness in the measurement region This processing item is suitable for external inspections for defects or dirt on unbuttoned measurement objects and defects or burrs on parts Example 1 Checking f...

Page 300: ...var box page 2 14 13 Defect deviation page 2 14 26 Re register reference values Set judgement conditions Change detection conditions Set measure ment condi tions Set mea surement region Register refe...

Page 301: ...deviation uses the image stored at Image 0 for measurement 1 Select Density defect The initial Density Defect Screen will be displayed 2 Select Measurement image The selections will be displayed 3 Se...

Page 302: ...lar measurement object Region Select region when inspecting the whole measurement object for defects or blemishes Up to 3 figures can be combined when drawing the measurement region box ellipse circle...

Page 303: ...re multiple regions Defect Deviation measurement can measure other regions on the same unit in parallel making the total processing time shorter when multiple regions are registered to the same unit a...

Page 304: ...a surement region Re register reference values Set judgement conditions Change detection conditions As required As required Setting item Selections Details Large defect inspec tions ON OFF Set to ON w...

Page 305: ...ent conditions The Measurement Conditions Settings Screen will be displayed 6 Make the settings 7 Select End The settings will be registered and the screen in 4 will return Select region Region0 Regio...

Page 306: ...sition becomes the reference position so be sure to place the measurement object in the correct position before drawing the measurement region 1 Select Inspected region The Inspected Region Settings S...

Page 307: ...ment conditions Example Inspecting Whether or Not the Measurement Object Is Always in the Same Position Display a measurement object in the correct position detect a mark and reg ister that position a...

Page 308: ...small defect was found 4 Use the Up Down Left Right Keys to move the cursor to change the ref erence position and Press the ENT Key The settings will be registered and the screen in 1 will return Regi...

Page 309: ...etecting defects The greater the element size and comparing pitch the shorter the processing time However the accuracy of the measurement will decrease Once the element size or comparing pitch setting...

Page 310: ...ents are called the defect values The defect values for all elements are calculated and if the largest defect value is equal to or greater than the judgement condition a defect will be detected for th...

Page 311: ...efect size is larger than the element size set a somewhat larger comparing pitch If the comparing pitch is too small comparisons will be made for elements on the edges of defects reducing the defect v...

Page 312: ...egion Register reference values Set judgement conditions Change detection conditions As required As required Measurement direction Application Box X line Y line Measurement region Select to detect the...

Page 313: ...A list of measurement methods will be displayed 4 Select Defect var box 0 Scn 0 SET ENT Set SFT ESC Edit 0 Camera image 1 Density defect 2 1 Density defect Measurement image Select region Coordinate m...

Page 314: ...he edges cannot be located the judgement result will be NG When one of the edges is selected the settings for the conditions for the selected edge will be displayed In this example the settings for th...

Page 315: ...ial setting screen for the left edge will be displayed b Select Measurement conditions Left edge End Direction Color Light Dark Direction for edge detection Density change Light Dark Dark Light Left e...

Page 316: ...en in a will return 2 Drawing the Edge Detection Region Draw a region that includes the edge a Select Region The Region Settings Screen will be displayed b Draw a box shaped region CHECK The only figu...

Page 317: ...ent objects with variable widths only Draw the edge detection region so that the measurement region Y co ordinates will remain the same for both the upper and lower edges The upper and lower edges wil...

Page 318: ...per and lower edges will always have these edge points Note Specify X line under Measurement conditions measurement direc tion To Measure Defects and Burrs in the Left Section of Measurement Re gions...

Page 319: ...een will be displayed b Move the cursor to the condition to be changed and change the set ting c Select End The settings will be registered and the screen in a will return Press the ESC Key to return...

Page 320: ...dges to be detected Within the edge detection region Max density min density noise level no edge NG measurement result Max density min density noise level Edge Used for measurement Example When noise...

Page 321: ...tion can also be performed using algorithms for detecting defects Register the reference values when performing position detection The following reference values must be registered The X and Y coordin...

Page 322: ...to an suitable point Position inspection can be per formed by calculating the difference between this reference position and the measurement position 1 Select Reference registration A display cursor w...

Page 323: ...t value Measure several samples and set the judgement conditions while referring to the measurement results 1 Select Judgement conditions 251 200 Reference registration ENT Set Move Reference position...

Page 324: ...check that they can be performed correctly SeeAlso Refer to Element Size and Comparing Pitch on page 2 14 12 1 Select Detailed conditions The Detailed Conditions Settings Screen will be displayed 2 S...

Page 325: ...the dis played image and the results are registered as the reference values X and Y coordinates of the position where the defect was found This position becomes the reference position so be sure to pl...

Page 326: ...be displayed 6 Select Box or Circle proximity In this example Circle proximity is selected The Inspected Region Settings Screen will be displayed New registration Region0 Defect Line Defect Circum De...

Page 327: ...as the reference values X and Y coordinates of the position where the defect was found If this function is used however the reference value alone can be re registered based on the currently displayed...

Page 328: ...er uses the density deviation of each element in the measurement region to determine if a defect exists Set a deviation value between 0 and 127 for an OK judgement If the density deviation of all elem...

Page 329: ...for each region 1 Select the number of the region to be cleared A list of selections will be displayed Region0 Defect Deviation Inspected region Reference registration Judgement conditions Clear Judge...

Page 330: ...4 32 Density Defects Section 2 14 2 Select Clear A confirmation message will be displayed 3 Select Execute The region will be cleared and the screen in 1 will return Region will be cleared Execute Can...

Page 331: ...settings will be registered and the screen in 2 will return Coordinate mode Output coordinate After scroll Calibration OFF End Before scroll Output made using the coordinate values before position di...

Page 332: ...to access the following screen and change Display results to Details Use the Up or Down Key to change to the unit for which density defect inspec tion is set and the following detailed screens will be...

Page 333: ...for each region are displayed in a list 1 Density defect Large Small Min Max Devi 0 255 1 2 3 4 5 6 7 7 52 254 100 0 Scn 0 RUN NG 45ms NG regions are highlighted Region number Large Large defect Small...

Page 334: ...rast on circle or line shaped measurement objects Rubber packing or other items that may have distorted shapes can be stably detected Example Detecting defects or burrs on O rings HELP Refer to 7HUPLQ...

Page 335: ...fied page 2 15 23 page 2 15 28 page 2 15 46 Clear the inspection region page 2 15 31 Set the measure ment condi tions Set the inspection region When defect detection is selected page 2 15 32 With labe...

Page 336: ...age 1 When Image 0 Is Selected as Measurement Image 1 Select EC defect The initial screen for EC defect inspection will be displayed 2 Select Measurement Image The selections will be displayed 3 Selec...

Page 337: ...2 15 4 EC Defect Section 2 15 4 Press the ENT Key The settings will be registered and the screen in 1 will return...

Page 338: ...of the mea surement object Refer to the following examples and adjust the upper and lower limits Example Cannot Find Edges Due to Low Contrast Example To Remove Noise Example Other Edges Clearly Extr...

Page 339: ...even more effective if smoothing is used SeeAlso Refer to QSXWWLQJ DPHUD PDJHV and LOWHULQJ JDLQ where smooth ing can be set to be executed twice Select 3 3 to detect small defects or burrs If 5 5 is...

Page 340: ...Keys Increases the value 10 times faster Left Key Decreases the lowest digit by one SHIFT Left Keys Decreases the value 10 times faster Up and Down Keys Switches between setting items 3 Select the mas...

Page 341: ...ginal image Defect Removal region 0 A circle of this size will be removed See KHFNLQJ WKH 5HPRYDO PDJH to check the results Set the figures to be removed Removal processing is set for an edge extracte...

Page 342: ...Lines with the most common edge code direction are removed from the edge extracted image Oriented line The line direction and the permissible range are set and only lines within the permissible range...

Page 343: ...e circle is found The center of the circle is calculated using the points of intersection from lines running at right angles to the left of the direction indicated by the edge code The center of the c...

Page 344: ...ted as edges on the circumference are removed STEP 1 Setting the Circle Color Set the color of the circle to be removed 1 Select Removal regions Edge code Vector from the center Figure That Was Remove...

Page 345: ...hange the circle search to ON execute if the position of the circle is not fixed Circles that fit the conditions can be searched for and removed from the removal region Set the circle search to OFF de...

Page 346: ...e extracted the pixels at the edges of the screen cannot be processed accurately Do not include the outer edges of the screen when set ting the removal region Each time the image is filtered the range...

Page 347: ...displayed 2 Select New 3 Select the desired figure 4 Select the desired drawing mode OR NOT An arrow cursor will appear 5 Draw the figure in the circle removal region Removal region0 Circle Circle col...

Page 348: ...een for step 5 above select the figure to be changed or cleared using the Up and Down Keys and press the ENT Key The figure for the figure number selected using the cursor will be displayed with solid...

Page 349: ...pecified here 1 Select Radius The Input Figure Screen will be displayed 2 Specify the center of the circle Up Down Left Right Keys Move the cursor ENT Key Confirms the setting The Radius Settings Scre...

Page 350: ...permissible radius range will be displayed 4 Set the permissible radius range Up Right Keys Increase the radius Down Left Keys Decrease the radius ENT Key Confirms the setting The settings will be re...

Page 351: ...The latitude of angle is set for the 90 angle between the edge code arrow and a vector from the center of the circle 0 to 99 default 20 If for example the latitude is set to 15 points at 75 to 105 wil...

Page 352: ...lso See QSXWWLQJ DPHUD PDJHV Camera Image Filter Again To perform smoothing twice 3 Select OK The settings will be registered and the screen in 1 will return 2 15 3 2 Removing Lines Lines are detected...

Page 353: ...des is removed from the image STEP 1 Setting Removal Region Lines that match the removal conditions will be removed from the range set here CHECK When edges are extracted the pixels at the edges of th...

Page 354: ...ine Extracting Conditions The level for line extracting can be changed There are 5 levels 1 to 5 The default setting is 3 Adjust the level as required New registration Removal R1 Circle Line Oriented...

Page 355: ...een will be displayed 2 Set the line extracting level so that the lines that are not required are re moved 3 Select End The extracting level will be registered and the screen in 1 will return Removal...

Page 356: ...for which EC defect inspection is set HELP Oriented Line Extracting Algorithm Using Edge Codes 1 An edge code image is created Points with edge codes within the permissible range are detected as edge...

Page 357: ...screen when setting the removal region SeeAlso Refer to page 2 15 13 under 5HPRYLQJ LUFOHV SeeAlso Refer to page 2 15 11 2 Select Oriented line The initial screen for oriented line processing will be...

Page 358: ...of the line The arrangement of black and white deter mines the edge code direction and angles are calculated as shown below Method Contents Input figure The measurement object is displayed and arrows...

Page 359: ...nter of the screen 3 Press the TRIG Key The arrow will point in the direction that indicates the edge code for the dis played image 4 Move the arrow to on top of the line to be removed Up Down Left Ri...

Page 360: ...ction shown in step 3 Press the TRIG Key to re turn the arrow to the correct direction if the arrow direction has become un clear HELP Arrow directions edge codes and angles See page 2 15 27 7 Press t...

Page 361: ...ee page 2 15 27 CHECK The latitude of angle is set on both sizes of the angle For example if the angle is set to 180 and the latitude is set to 15 lines at 165 to 195 will be removed 4 Select OK The s...

Page 362: ...confirmation message will be displayed 3 Select Execute The region will be cleared and the screen in 1 will return Removal regions Region0 Region1 Region2 Region3 Region4 Region5 Region6 Region7 Circ...

Page 363: ...or checking 1 Select Removal image The removal image will be displayed 2 Press the ESC Key The screen in 1 will return Removal region 0 Removes circle Original image edge extracted image Removal image...

Page 364: ...tected as defects Labeling Performs labeling on the removal image produced from the settings for removal regions 0 to 7 The number of defects and the size of each defect can be found Gravity and area...

Page 365: ...Circle removed Original image Removal image Inspection region Line defect Lines detected as only single lines are not detected as defects Measurement conditions Extracting level 3 Defect color Black D...

Page 366: ...er The measurement method selections will be displayed 3 Select Defect The initial Defect Screen will be displayed 4 Select Measurement conditions The Measurement Conditions Settings Screen will be di...

Page 367: ...spected region The Inspected Region Settings Screen will be displayed 2 Set the region The method for drawing the region is the same as for removal regions SeeAlso Refer to page 2 15 13 Once the regio...

Page 368: ...der Defect SeeAlso Refer to page 2 15 32 2 Select Labeling The initial Labeling Screen will be displayed 3 Select Binary The settings screen for binary levels will be displayed CHECK An edge extracted...

Page 369: ...nge the lower value CHECK Set the upper and lower limits to make the measurement object white 6 Select OK The settings will be registered and the screen in 2 will return Edge image Binary level Revers...

Page 370: ...ures all pixels outside the inspected region as white pixels Output conditions for measurement value OFF Outputs area and center of gravity coordinates before filling holes ON Outputs area and center...

Page 371: ...white pixels are processed If select ed the black pixels will be processed as white pixels Measurement conditions End Area 0 000 247808 000 Outside trimming Filling up holes Sort Label No 0 Defect dis...

Page 372: ...s Inspected region Judgement conditions Clear Inspected region New End Box Ellipse Circle Circumference Polygon O R N O T Judgement conditions End Number of labels 8 0 2500 Judge area 2035 000 0 000 2...

Page 373: ...he total white pixel area is found and evaluated for defects Inspected R0 Labeling Binary Measurement conditions Inspected region Judgement conditions Clear Judgement conditions End Number of labels 8...

Page 374: ...SeeAlso Refer to page 2 15 35 STEP 2 Setting Measurement Conditions Set the measurement conditions if using fill profile or defect display functions Fill Profile Turn ON the fill profile function to...

Page 375: ...ll appear at the defect position This is the default setting CHECK When there are defects at multiple positions the display cursor will appear at the center of gravity of the total white pixel area an...

Page 376: ...s 3 Select End The settings will be registered and the screen in 1 will return STEP 3 Setting Inspection Regions 1 Select Inspected region Defect displayed in NG color Inspected R0 Gravity and area Bi...

Page 377: ...rcle Circumference Polygon O R N O T Judgement conditions End Area range 0 to 9 999 999 999 Range of movement of the measurement object in the X direction 9 999 999 to 9 999 999 Range of movement of t...

Page 378: ...ease Once the skipping setting has been changed perform a measurement and confirm that measurement can be performed correctly Skipping X and Skipping Y Set how many pixels to skip in the inspected reg...

Page 379: ...elect the number of the region to be cleared The setting selections will be displayed 2 Select Clear A confirmation message will be displayed 3 Select Execute The region will be cleared and the screen...

Page 380: ...in 1 will return Coordinate mode Output coordinate After scroll Calibration OFF End Before scroll Output made using the coordinate values before position displacement compensation After scroll Output...

Page 381: ...efect inspec tion is set and the following detailed screens will be displayed Press the SHIFT Right or Left Keys to switch in order between the five screens Judgement Result Defect Area A list of the...

Page 382: ...ion will be displayed This screen will be displayed even if defect inspection has not been set Individual Region Display More detailed measurement results are displayed for each region Press the SHIFT...

Page 383: ...Labeling Judge Num label Area GravityX GravityY NG 1 105 123 98 351 212 356 1 EC defect Region0 Labeling 0 Scn 0 RUN NG 60ms 0 Scn 0 RUN NG 60ms Example Labeling Measurement values displayed Defect po...

Page 384: ...g is possible even if the measurement object is deformed or chipped This processing item can also be used with low contrast images Positioning Marks HELP Refer to 7HUPLQRORJ for information on edge co...

Page 385: ...surement conditions Setconditions for obtaining line Set search region Register box size Register reference position Set mea surement conditions Set conditions for obtaining line Set search region Re...

Page 386: ...ion The initial EC Positioning Screen will be displayed 2 Select Measurement Image The selections will be displayed 3 Select which image will be used for measurement the image stored at Im age 0 or th...

Page 387: ...But Cannot Find Desired Mark Edge with Stability CHECK If the lower limit is too low low level noise may remain even if the image appears noise free on the screen If measurements are not stable use t...

Page 388: ...uneven edges CHECK This function is even more effective if smoothing is used SeeAlso Refer to QSXWWLQJ DPHUD PDJHV KDQJLQJ LOWHULQJ and LOWHU LQJ JDLQ where smoothing can be set to be executed twice 1...

Page 389: ...t Key Decreases the lowest digit by one SHIFT Left Keys Decreases the value 10 times faster Up and Down Keys Switches between setting items 3 Select the mask size 4 Select OK The settings will be regi...

Page 390: ...e cross point only for intersections of lines of a certain length Several angles are used to one set of coordinates Multiple cross points Up to 20 cross point coordinates can be found The detection co...

Page 391: ...he initial Circle Screen will be displayed 4 Select Measurement conditions 1 EC position Measurement image Extract edges Select region Coordinate mode Select region Region0 Region1 Region2 Region3 Reg...

Page 392: ...ltered the range of inaccurate pixels will be increased further For example if filtering is performed twice the valid range will be reduced as follows Filter size of 5 5 2 pixels 3 6 pixels Filter siz...

Page 393: ...ll re turn STEP 3 Registering the Size of the Circle There are two methods for registering the size of the circle Measurement conditions Search region Radius Reference registration Judgement condition...

Page 394: ...the circle Up Down Left Right Keys Move the cursor ENT Key Confirms the setting The screen for setting the radius will be displayed 4 Specify the radius 3 to 512 pixels Up Right Keys Larger Down Left...

Page 395: ...gs will be registered and the screen in 1 will return Inputting Parameters Input the parameters in pixel units for the radius and latitude of the search cir cle 1 Select Radius The registration select...

Page 396: ...difference between the reference position and the mea surement position is obtained using a calculation Example 1 Inspections to Detect If the Measurement Object is in the Same Position Place the meas...

Page 397: ...cle of the registered size has been found Set in pixel units the radius of circles to receive an OK judgement The setting range is 1 000 to 9 999 999 Any circles found of a different size can be judge...

Page 398: ...indicates the default setting Measurement conditions Search region Radius Reference registration Judgement conditions Clear Region0 Circle Judgement conditions End Radius 72 000 70 000 75 000 Measure...

Page 399: ...he default setting 3 Length of lines Use the following settings to set the length and thus find the coordinates of only the desired intersection even though many lines exist on the screen Specifying l...

Page 400: ...side 2 CHECK If both specifying angle and specifying length are set to OFF and there are multiple lines displayed on the screen the cross point of the longest line and the line that crosses it will be...

Page 401: ...en will be displayed 4 Make the settings for each item 5 Select End The settings will be registered and the screen in 2 will return End Measurement conditions Target color Specifying angle Range of an...

Page 402: ...s on the second line To extract only lines at specific angles Up to four angles can be specified Line angle Set to ON Set the angle for the lines to be detected in the square brackets on the second li...

Page 403: ...ot to be included in cross point searches CHECK When edges are extracted the pixels at the edges of the screen cannot be processed accurately Do not include the outer edges of the screen when set ting...

Page 404: ...turn STEP 4 Registering Reference Positions Register reference positions here to detect position displacement Positions can be inspected if the difference between the reference position and the mea su...

Page 405: ...same procedure as outlined in steps 1 to 3 for Circle 248 152 Reference registration ENT Set Move Search region Reference position 4 3 1 2 5 Register the box size Register the reference position As re...

Page 406: ...gs Screen will be displayed 4 Make the settings for each item 5 Select End The settings will be registered and the screen in 2 will return New registration Region0 Circle Cross point Box Multi points...

Page 407: ...as a combination of the four sides of the box to be found angles 0 to 3 Example The following examples are for black boxes End 3 OFF 0 90 180 270 Line conditions Extract level Specifying angle Line an...

Page 408: ...earches CHECK When edges are extracted the pixels at the edges of the screen cannot be processed accurately Do not include the outer edges of the screen when set ting the search region SeeAlso Refer t...

Page 409: ...e size of the box Inputting Figures 1 Select Box size The registration methods will be displayed Search region 251 365 Registration method Details Input figure The measurement object is displayed on t...

Page 410: ...tting Parameters Set the size of the box and the permissible range using parameter input If the size of the box is entered using figure input those parameters will be reflected under Long size and Sho...

Page 411: ...each item 4 Select End The settings will be registered and the screen in 1 will return STEP 5 Registering Reference Positions Register reference positions here to detect position displacement Positio...

Page 412: ...or the positioning mark Measurement conditions Line conditions Search region Box size Reference registration Clear Position0 Box 248 152 ENT Set Move Reference registration Search region Reference pos...

Page 413: ...gle set to 90 and Limits of angle set to 10 The cross point of lines that intersect at 80 to 100 will be found To find the coordinates of the cross point of lines regardless of their angle set Specify...

Page 414: ...ending The asterisk indicates the default setting CHECK To output the coordinates for the second and subsequent points or to out put the center use Calculation or other processing items and set the fo...

Page 415: ...ed 4 Make the settings for each item 5 Select End Obtained midline between two sides Side 2 Side 1 Midline of the Corner Side 1 and Side 2 With the target color between the two sides the side in the c...

Page 416: ...istered and the screen in 1 will return STEP 3 Setting Search Region Set the region to search for the positioning mark Adjust the search region if there are areas not to be included in multi point sea...

Page 417: ...urn STEP 4 Registering Reference Positions Register reference positions here to detect position displacement Positions can be inspected if the difference between the reference position and the mea sur...

Page 418: ...ng Set Regions The clear operation is executed for each region 1 Select the region number to be cleared The selections will be displayed 2 Select Clear A confirmation message will be displayed 3 Selec...

Page 419: ...ered and the screen in 1 will return Coordinate mode Output coordinate After scroll Calibration OFF End Before scroll Output made using the coordinate values before position displacement compensation...

Page 420: ...owing screen and change Display results to Details Press the Up or Down Key to change to the unit for which EC positioning is set and the following detailed screens will be displayed Press the SHIFT R...

Page 421: ...for confirming the line extraction status will be displayed 1 EC position Region0 Circle Judge PositionX PositionY Radius Circ value OK 213 124 268 369 150 236 85 0 Scn 0 RUN OK 45ms Outline of targe...

Page 422: ...bject Use this processing item to find the edge coordinates or width of the measure ment object The edge is found using density changes in the measurement region The width can be found if multiple reg...

Page 423: ...ea surement region Set coordinates mode Measure ment screens page 2 17 4 page 2 17 3 page 2 17 12 page 2 17 13 As required As required Set edge detection conditions Draw mea surement region Re registe...

Page 424: ...l be displayed 2 Select Measurement Image The selections will be displayed 3 Select which image will be used for measurement the image stored at Im age 0 or the image stored at Image 1 4 Press the ENT...

Page 425: ...As required As required Set edge detection conditions Draw mea surement region Re register reference value Set judgement conditions Change detailed conditions Measurement conditions End Direction Colo...

Page 426: ...surement Conditions Settings Screen will be displayed 5 Select the edge detection conditions 6 Select End The settings will be registered and the screen in 3 will return Select region Region0 Region1...

Page 427: ...size and position that allows for movement of the range of the measurement object 1 Select Region The Region Settings Screen will be displayed 2 Draw a box shaped region CHECK The only figure that can...

Page 428: ...nt Once the reference value edge position has been obtained for the image cur rently displayed the reference position is changed to an suitable point Posi tion inspection can be performed by calculati...

Page 429: ...displayed 2 Change the settings 3 Select End The settings will be registered and the screen in 1 will return Judgement conditions End Position X 95 000 Range for X coordinates 9 999 999 to 9 999 999 M...

Page 430: ...en in 1 will return Edge Level Set a density change level between 0 and 100 that will indicate the edge Nor mally the default setting of 50 will be fine The edge is normally detected as follows 1 The...

Page 431: ...easurement Example When noise level is set to 30 Noise Width Set the noise width between 0 and 255 to evaluate noise If the density distribution from the position where the edge was first detected fal...

Page 432: ...l be displayed 2 Select Clear A confirmation message will be displayed 3 Select Execute The region will be cleared and the screen in 1 will return Select region Region0 Region1 Region2 Region3 Region4...

Page 433: ...tings will be registered and the screen in 1 will return Coordinate mode Output coordinate After scroll Calibration OFF End Before scroll Output made using the coordinate values before position displa...

Page 434: ...Key to change to the unit for which edge positioning is set and the following detailed screens will be displayed Use the SHIFT Right or Left Keys to switch in order between the two screens Judgement...

Page 435: ...s in the pattern and writing on the measurement object to be detected with a high level of accuracy Example Label Defect Inspection Refer to 6 7 21 DVLF 2SHUDWLQJ 3URFHGXUHV for details 0 Scn 0 RUN NG...

Page 436: ...and the pro cess is not affected even if the circles are deformed or there are internal defects Example Counting Number of Circles Circles are recognized and counted even if they are deformed or if th...

Page 437: ...ract edges Select circle color Set inspection region Register circle size Set judgement conditions Set detailed conditions Set coordinate mode Measurement screens page 2 19 3 page 2 19 4 page 2 19 6 p...

Page 438: ...displayed 2 Select Measurement Image The selections will be displayed 3 Select which image will be used for measurement the image stored at Im age 0 or the image stored at Image 1 4 Press the ENT Key...

Page 439: ...r Edges Clearly Extracted But Cannot Find Desired Mark Edge with Stability Mask Size The mask size function is used when searching for edges to judge edges using peripheral information Select how much...

Page 440: ...pper and lower limits Right Key Increases the lowest digit by one SHIFT Right Keys Increases the value 10 times faster Left Key Decreases the lowest digit by one SHIFT Left Keys Decreases the value 10...

Page 441: ...elect End The settings will be registered and the screen in 1 will return End Measurement conditions Circle color Black Select whether the circle color is white or black compared to the background Sel...

Page 442: ...ed once in edge extraction so filtering is actually per formed a total of three times CHECK Regions can be created by combining up to 3 different figures Regions with difficult shapes can be drawn and...

Page 443: ...red shape 8 After drawing is completed select End The measurement region will be registered and the screen in 1 will re turn CHECK Figures drawn in OR mode are displayed in solid lines Figures drawn i...

Page 444: ...re number selected using the cursor will be displayed with solid lines The selections Correct and Clear will be displayed 2 Select either Correct or Clear and press the ENT Key If Correct is selected...

Page 445: ...elect Input figure The screen for drawing figures will be displayed 3 Specify the center position of the circle Up Down Left Right Keys Move the cursor ENT Key Confirms the setting Registration method...

Page 446: ...ng the latitude of the radius will be displayed 5 Specify the latitude of the radius 1 to 64 pixels Up Right Keys Larger Down Left Keys Smaller ENT Key Confirms the setting The settings will be regist...

Page 447: ...e displayed 3 Make the settings for each item 4 Select End The settings will be registered and the screen in 1 will return 1 EC circle count Measurement image Extract edges Measurement conditions Insp...

Page 448: ...Select End The settings will be registered and the screen in 1 will return Judgement conditions End Quantity 6 6 6 No of circles for an OK judgement 0 to 64 Measurement result for displayed image Use...

Page 449: ...s Skipping Circular value Radius 1 000 512 000 ON 0 Select whether pixel skipping 1 pixel will be used when searching for circle candidates ON OFF Processing is faster if pixel skipping is ON and norm...

Page 450: ...2 19 15 EC Circle Count Section 2 19 2 Make the settings for each item 3 Select End The settings will be registered and the screen in 1 will return...

Page 451: ...scroll Output made using the coordinate values before position displacement compensation After scroll Output made using the coordinate values after position displacement compensation Refer to 7HUPLQRO...

Page 452: ...eys to switch in order between the three screens Judgement Result Circle Information Center Position and Radius Image0 All Details End Image status Freeze Before scroll Display image Image size Displa...

Page 453: ...Information Circular Value CHECK If the font size is set to small the circle information screens will be shown together 1 EC circle count Value 0 85 1 84 2 80 3 85 4 84 5 35 0 Scn 0 RUN NG 45ms Displa...

Page 454: ...to the special characteris tics of the measurement image model is found and the correlation degree of similarity and position are detected Up to 64 regions can be registered to 1 unit and search proce...

Page 455: ...3 3 4 1 2 4 5 Change measure ment condi tions Set mea surement region Change detailed conditions Set coordinate mode page 2 20 4 As required page 2 20 3 As required page 2 20 12 page 2 20 14 As requi...

Page 456: ...ault setting 1 Select Pattern The selects for pattern inspections will be displayed 2 Select Measurement conditions The Measurement Conditions Settings Screen will be displayed 3 Change the accuracy s...

Page 457: ...ircumscribing rectangle becomes the search coordinates CHECK Regions can be created by combining up to 3 different figures Regions with difficult shapes can be drawn and sections not to be measured ca...

Page 458: ...on Screen will be displayed 5 Select New 6 Select the desired figure 7 Select the desired drawing mode OR NOT An arrow cursor will appear Select region Region0 Region1 Region2 Region3 Region4 Region5...

Page 459: ...orrecting or Clearing Figures 1 In the screen for step 8 above select the figure to be changed or cleared using the Up and Down Keys and press the ENT Key The figure for the figure number selected usi...

Page 460: ...he model If multiple figures have been combined to create the model the search coordi nates will be limited to the circumscribing rectangle Changing the Point Output as the Measurement Value CHECK If...

Page 461: ...Conditions Set the judgement conditions for the correlation with the model and for the position X Y where the object was detected Region0 Model registration Search coordinate Search region Judgement c...

Page 462: ...and the screen in 1 will return Correlation Judgement 96 When OK condition for correlation is 60 Image 0 Image 3 Image 1 Image 2 OK 55 NG 50 NG 65 OK Movement range in X direction Movement range in Y...

Page 463: ...ns will be displayed 2 Select Model Reference The model will be displayed at the position where registered 3 Press the ESC Key to exit this screen The screen in 1 will return Select region Region0 Reg...

Page 464: ...elections will be displayed 2 Select Clear A confirmation message will be displayed 3 Select Execute The region will be cleared and the screen in 1 will return Select region Region0 Region1 Region2 Re...

Page 465: ...measurement can still be performed correctly 1 Select Pattern A list of settings selections will be displayed 2 Select Detailed conditions The Detailed Conditions Settings Screen will be displayed 3...

Page 466: ...Section with the highest correlation Rough search model Detailed search model Setting item Selection Setting range Details Search verifi cation OFF Performs a detailed search only on the image with th...

Page 467: ...l be registered and the screen in 1 will return Coordinate mode Output coordinate After scroll Calibration OFF End Before scroll Output made using the coordinate values before position displacement co...

Page 468: ...e unit for which pattern inspection is set and the following detailed screens will be displayed Use the SHIFT Right or Left Keys to switch in order between the two screens Measurement Region and Posit...

Page 469: ...splayed CHECK If the font size is set to small regions 0 to 31 will be shown together 1 Pattern Corr Pos X Pos Y 0 65 1 2 3 4 5 6 7 330 000 250 000 0 Scn 0 RUN NG 45ms NG regions are highlighted Regio...

Page 470: ...istered in the internal dictionary Example Recognition and Verification of Printed Characters The following character variations are handled by the QUEST OCV Performance Size Character width Blurring...

Page 471: ...2 21 4 page 2 21 15 page 2 21 20 As required page 2 21 22 page 2 21 30 page 2 21 32 page 2 21 33 Removing lighting variations Set binary levels Change extract method Set the numberof dilations Set the...

Page 472: ...selected here will be dilated or eroded and stored at the other image number Set Change Filtering as the next processing item to use this image for measurement for units after the unit for which QUES...

Page 473: ...de Only for auto extraction mode End Compensate image Color Rotation Inclination Binary Black OFF OFF Auto Character color Black Characters darker than background White Characters lighter than backgro...

Page 474: ...ed accurately if lighting variations cause the char acters to become illegible 1 Select Shading The Shading Levels Settings Screen will be displayed End Compensate image Color Rotation Inclination Bin...

Page 475: ...STEP 3 Setting Binary Levels The QUEST OCV processing item converts density images to binary images and performs extraction on the binary images The binary level set here is enabled only when the bina...

Page 476: ...It is also possible to set the binary level so that measurement is performed only for an intermediate density range STEP 4 Changing Extract Methods Change the extract method if the characters are not...

Page 477: ...be displayed 2 Change the settings 3 Select End The settings will be registered and the screen in 1 will return Extract conditions K B 6 5 7 6 2 0 1 1 1 0 7 Compensate image Shading Binary Extract met...

Page 478: ...tting item Don t read characters on left or right end Left edge Characters made of dotted or broken lines Characters touching each other Right edge Extract direction From right Extract direction From...

Page 479: ...gap search may not extract correctly if the gap between dots is greater than the gap between characters In such cases select dilation extraction The characters are dilated the dot gaps joined and the...

Page 480: ...The direction choices are from left or from right Character extraction is performed only until the set number of characters have been extracted If there are extra characters in the extracting region t...

Page 481: ...executing character extraction CHECK The noise removal settings are enabled only for regions for which automatic extraction is selected under Select region Region Mode 1 Select Noise conditions The N...

Page 482: ...oved If the edges overlap both vertically and horizontally the characters cannot be extracted correctly If the possibility exists of overlap in both directions adjust the position and size of the extr...

Page 483: ...act characters in an image after lines have been extracted a projected image must be created in the vertical direction Set the size to be removed as noise from this projected image Projected image in...

Page 484: ...required As required As required End Font Printer IJP font Laser font Stamp font IJP All All All Printer type IJP ink jet printer Laser laser printer or stamp Ink jet printer font sizes and manufactu...

Page 485: ...on If the character string to be verified contains any of these sym bols the correct position of the whole character string must be set The lowest position in the character string is 100 and the highe...

Page 486: ...tered and the screen in 1 will return End Symbol 0 30 30 70 70 100 10 tone Comma position 0 to 100 0 30 Dash position 0 to 100 30 70 Period position 0 to 100 70 100 Density deviation to evaluate aster...

Page 487: ...ings Screen will be displayed 2 Set the date conditions 3 Select End The settings will be registered and the screen in 1 will return Date End Term Year Term Month Term Day Auto update 0 suppress 0 Y 0...

Page 488: ...rformed cor rectly Set this value the guide for the aspect ratio to a higher value for slender fonts 1 Select Slender character The Slender Character Settings Screen will be displayed 2 Set the aspect...

Page 489: ...d increase execution speed Normal Matching performed against all dictionary models High speed No matching against dictionary models with vastly different shapes Quickest Matching only against dictiona...

Page 490: ...nt Conditions Settings Screen will be displayed 2 Make the settings 3 Select End The settings will be registered and the screen in 1 will return End Measurement conditions Matching similarity Speed Ba...

Page 491: ...ng End Mode Mode Auto extraction Type of 1st line Not specifying Type of 2nd line Not specifying 01 11 07 K B 6 5 7 6 2 KB 657 6 Dictionary setting Specifying Numerals are matched only with the numera...

Page 492: ...be registered and the screen in 2 will return STEP 2 Setting Inspection Regions When Automatic Extraction Mode Is Selected Draw one region for extracting characters K B 6 5 7 6 2 0 1 1 1 0 7 1 QUEST O...

Page 493: ...n region SeeAlso Refer to page 2 21 13 Only edges that overlap either vertically or horizontally can be removed If the edges overlap both vertically and horizontally the characters cannot be extracted...

Page 494: ...eft and lower right coordinates Up Down Left Right Keys Move the cursor ENT Key Confirms the settings When the bottom right coordinates have been set a confirmation message will appear 3 Select Yes 4...

Page 495: ...ve to add inspection regions 2 Select Correct or Delete The screen for selecting regions will be displayed 3 Select the number of the region to be edited Correct The screen for correcting the selected...

Page 496: ...Y mYYYY mHH mMM mDD vYY vYYYY vHH vMM vDD DEL BS OK YY YYYY HH MM DD 0 Characters in this group will be set as is Evaluated OK if detected _ Evaluated OK if not detected Recognized by degree of simila...

Page 497: ...2 to 4 to set the character string for the second line 5 Select End CHECK For fixed region extraction set all of the characters under 1st line even if the input runs over multiple lines The characters...

Page 498: ...Select Clear A confirmation message will be displayed 4 Select Execute The region will be cleared and the screen in 2 will return K B 6 5 7 6 2 0 1 1 1 0 7 1 QUEST OCV Measurement image Extract condi...

Page 499: ...The screen for selecting common or individual judgement will be displayed 2 Select Common judgement The Common Judgement Settings Screen will be displayed 3 Set the conditions 4 Select End The setting...

Page 500: ...creen will be displayed 3 Set the judgement conditions 4 Select End The settings will be registered and the screen in 1 will return Individual judgement 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 End Target char...

Page 501: ...ect Refer string The characters strings set for each region will be displayed 2 Press the ESC Key to close this screen The screen in 1 will return K B 6 5 7 6 2 0 1 1 1 0 7 1 QUEST OCV Measurement ima...

Page 502: ...s to Details Use the Up or Down Key to change to the unit for which QUEST character verification is set and the following detailed screens will be displayed Use the SHIFT Right or Left Keys to switch...

Page 503: ...r Strings A list of character strings set as the reference for verification will be displayed 1 QUEST OCV Region0 KB 65762 01 11 07 Region1 Region2 Region3 0 Scn 0 RUN OK 45ms Characters displayed in...

Page 504: ...K B 6 5 7 6 2 82 79 100 88 73 99 73 86 1 1 0 7 100 100 100 73 86 100 86 93 1 QUEST OCV Region0 String K B 6 5 82 79 100 88 73 99 73 86 1 1 0 7 93 83 100 73 86 100 86 93 1 QUEST OCV Region0 2nd candida...

Page 505: ...l regions 0 to 3 will be shown together 1 QUEST OCV Region0 Density deviation K B 6 5 63 52 67 1 1 0 7 68 69 0 Scn 0 RUN OK 45ms Density deviation Only sections with _ and characters will be displayed...

Page 506: ...tem detects the angle of inclination and the position of the measurement object Register a reference image pattern as the model The Controller detects the angle of inclination of the input image compa...

Page 507: ...urement image 1 2 3 3 4 1 2 4 5 Set mea surement conditions Set mea surement region Change detailed conditions Set coordinate mode Measure ment screens page 2 22 5 page 2 22 3 page 2 22 21 As required...

Page 508: ...et to ON the coordinate system is determined by the Calibration setting 1 2 End Rotation range Skipping angle Accuracy None 5 Normal Setting item Selections Details Rotation range None 2 5 8 10 15 30...

Page 509: ...asurement conditions The Measurement Conditions Settings Screen will be displayed 3 Change the settings 4 Select End The settings will be registered and the screen in 1 will return 0 Scn 0 SET ENT Set...

Page 510: ...7HUPLQRORJ for information on models CHECK Models can be created by combining up to 3 different figures Regions with dif ficult shapes can be drawn and sections not to be measured can be left out of...

Page 511: ...he region to be registered as the model with the selected figure The figure will be registered 9 If additional figures are to be drawn select Add Region0 A A Model registration Search coordinate Searc...

Page 512: ...ct is selected the cursor will be displayed Correct the size and po sition of the figure as desired If Clear is selected the selected figure will be cleared CHECK To re register models repeat from ste...

Page 513: ...ual Any position inside the model rectangle can be registered Gravity The image is converted to binary and the center of gravity of the white pixel area in the model rectangle is registered as the sea...

Page 514: ...The search coordinates will be registered and the screen in 1 will return Gravity The image will be converted to binary and the center of gravity of the white pixel area in the model rectangle will be...

Page 515: ...s faster Up and Down Keys Switches between setting items 4 Use the same method to change the lower value CHECK Set the upper and lower limits to make the measurement object white pix els 5 Select OK T...

Page 516: ...measurement conditions Region 2 Region 3 Line connecting edge points found for regions 0 and 1 Search coordinates cross point of lines Cross point not registered as reference position if outside the...

Page 517: ...n in b will return 2 Drawing Measurement Regions Draw 4 regions to include all edges a Select Region 0 Region0 Model registration Search coordinate Search region Judgement conditions Model reference C...

Page 518: ...regions will be displayed b Draw a box shaped region The region will be registered c Repeat steps a and b until the 4 regions are drawn d Once the 4 regions have been drawn select End The search coord...

Page 519: ...ion X Y where the object was detected and the angle A Region0 Model registration Search coordinate Search region Judgement conditions Model reference Clear Search region 80 66 A Model Judgement condit...

Page 520: ...dgement conditions Correlation Judgement 96 When OK condition for correlation is set between 60 and 100 Image 0 Image 3 Image 1 Image 2 OK 55 NG 50 NG 65 OK Movement range in X direction Movement rang...

Page 521: ...lay and confirm registered models 1 Select the region number for the model to be checked The operation selections will be displayed Judgement conditions End Correlation 79 60 100 PositionX 180 000 0 0...

Page 522: ...region 1 Select the number of the region to be cleared A list of selections will be displayed 2 Select Clear A confirmation message will be displayed 3 Select Execute The region will be cleared and th...

Page 523: ...tual measurement is per formed correctly 1 Select Rotate position A list of settings selections will be displayed 2 Select Detailed conditions The Detailed Conditions Settings Screen will be displayed...

Page 524: ...rch Search Section with the highest correlation Rough search model Detailed search model Setting item Selection Setting range Details Search verifi cation OFF Performs a detailed search only on the im...

Page 525: ...l be registered and the screen in 1 will return Coordinate mode Output coordinate After scroll Calibration OFF End Before scroll Output made using the coordinate values before position displacement co...

Page 526: ...to the unit for which rotation positioning is set and the following detailed screens will be displayed Use the SHIFT Right or Left Keys to switch in order between the three screens Judgement Result 0...

Page 527: ...will be shown together If the font size is set to normal these two screens will be displayed consecu tively Correlation A list of correlations for each region will be displayed 1 Rotate position Pos...

Page 528: ...cor relation similarity and position This processing item can perform stable searches even for low contrast images or images with a lot of noise Example Finding Positioning Marks on Liquid Crystal Su...

Page 529: ...tions Register model Change search coordinates Set search region Set judgement conditions Set detailed conditions Set coordinate mode Measure ment screens Register image Mask sections not required pag...

Page 530: ...ted as Measurement Image 1 Select ECM search The initial ECM Search Screen will be displayed 2 Select Measurement Image The selections will be displayed 3 Select which image will be used for measureme...

Page 531: ...2 23 4 ECM Search Section 2 23 4 Press the ENT Key The settings will be registered and the screen in 1 will return...

Page 532: ...ain the same as if 5 5 is selected even if 3 3 is selected 1 Select Extract edges 5 5 3 3 Example Select 3 3 Information from the surrounding 9 pixels is used to determine whether or not the center pi...

Page 533: ...ght Keys Increases the value 10 times faster Left Key Decreases the lowest digit by one SHIFT Left Keys Decreases the value 10 times faster Up and Down Keys Switches between setting items 3 Select the...

Page 534: ...easurement conditions Reverse Accuracy OFF Normal OFF Searches for the registered model The search is not performed if black and white are reversed ON Performs the search even if black and white are r...

Page 535: ...l be displayed 2 Select Registration The Registration Screen will be displayed 3 Draw a box that encloses the mark The image inside the box is registered 1 2 Register image Mask sections not required...

Page 536: ...registered model image does not get cleared when using this function so the image can be used repeatedly to try different model shapes to find the most suitable one CHECK The box drawn using Registra...

Page 537: ...ex tracted image is displayed on this screen 2 Select Add 3 Select the desired figure 4 Select the drawing mode OR or NOT CHECK Select NOT to use the mask function Select OR to draw a different figur...

Page 538: ...ng the Up and Down Keys and press the ENT Key The figure for the figure number selected using the cursor will be displayed with solid lines The selections Correct and Clear will be displayed 2 Select...

Page 539: ...odel shape the search coordinates will return to the default posi tion center of the model Manual Any position can be specified in pixel units for the search coordinates Registration method Details Ma...

Page 540: ...erted to binary and the center of gravity of the white pixel area in the model rectangle will be set as the search coordinates 1 Select Search coordinate 1 ECM search Measurement image Extract edges M...

Page 541: ...the same method to change the lower value CHECK Set the upper and lower limits so that the measurement object is displayed as white pixels 5 Select OK The settings will be registered and the screen in...

Page 542: ...on 2 Region 3 Line connecting edge points found for regions 0 and 1 Search coordinates cross point of lines Region 1 Line connecting edge points found for regions 2 and 3 Region 0 Edge Measurement con...

Page 543: ...eturn 2 Drawing Measurement Regions Draw 4 regions to include all edges a Select Region 0 1 ECM search Measurement image Extract edges Measurement conditions Model registration Search coordinate Searc...

Page 544: ...ns will be displayed b Draw a box shaped region The region will be registered c Repeat steps a and b until the 4 regions are drawn d Once the 4 regions have been drawn select End The search coordinate...

Page 545: ...med twice the valid range will be reduced as follows Filter size of 5 5 2 pixels 3 6 pixels Filter size of 3 3 1 pixel 3 3 pixels Filtering is also performed once in edge extraction so filtering is ac...

Page 546: ...2 23 19 ECM Search Section 2 23 CHECK The only figure that can be drawn is a box The search region will be set and the screen in 1 will return...

Page 547: ...00 483 000 Range for an OK judgement Correlation range 0 to 100 Range of movement of the measurement object in the X direction 9 999 999 to 9 999 999 Range of movement of the measurement object in the...

Page 548: ...ons Settings Screen will be displayed 2 Change the settings 3 Select End The settings will be registered and the screen in 1 will return End EC Correlation 79 70 100 Position X 180 000 0 000 511 000 P...

Page 549: ...pping and Search Skipping The Controller performs the following 2 stage processing internally 1 Rough Search Searches for the model in the search region Detailed searches are not performed if the high...

Page 550: ...ced by the amount set under Reduction Model where number of pixels set under Model skipping have been skipped Setting items Range Details Candidate level 0 to 100 60 Set the threshold for the correlat...

Page 551: ...rement screen when the edge codes of the model and the input image match The asterisk indicates the default setting When the model is a line drawing When the model is large 1 4 of the screen or more W...

Page 552: ...Output coordinate After scroll Calibration OFF End Before scroll Output made using the coordinate values before position displacement compensation After scroll Output made using the coordinate values...

Page 553: ...the following detailed screens will be displayed Use the SHIFT Right or Left Keys to switch in order between the two screens Measurement Values and Positions Matching Edges If Detailed conditions Matc...

Page 554: ...aracteristics of var ious fonts so that basic characters do not need to be registered Performance Example Lot number that are incremented by 1 daily Basic numbers for verification 1 OCT 2001 Automatic...

Page 555: ...d Set the number of dilations Set the noise removal conditions As required For dilated extraction Only for auto extract mode Only for auto extract mode Only for auto extract mode Select the font Set t...

Page 556: ...red and the screen in 1 will return CHECK If Shading is set under Extract conditions i e the shading level has been set to 1 or higher the image selected here will be dilated or eroded and stored at t...

Page 557: ...ected as Measurement Image and Shading Set 0 Scn 0 SET 0 Camera image 1 Lot No OCV1 2 Change filtering 3 Binary defect 4 Image dilated or eroded Image 0 Image 1 Dilated or eroded image stored Image 1...

Page 558: ...on Only for auto extraction Only for auto extraction Only for auto extraction End Compensate image Color Rotation Inclination Binary Black OFF OFF Auto Number color Black Numbers darker than backgroun...

Page 559: ...ng Variations Numbers cannot be extracted accurately if lighting variations cause the num bers to become illegible Adjustments can also be made for shaded images 1 Select Shading Compensate image Shad...

Page 560: ...in 1 will return STEP 3 Setting Binary Levels The Lot Number OCV1 processing item converts density images to binary images and performs number extraction on the binary images The binary level set here...

Page 561: ...d to change the lower value CHECK Set the upper and lower limits so that the numbers are displayed as white pixels 4 Select OK The settings will be registered and the screen in 1 will return CHECK It...

Page 562: ...y CHECK The extract method setting is enabled only for regions for which automatic extraction is selected under Measurement conditions Extract method 1 Select Extract method The Extract Method Setting...

Page 563: ...g item Don t read numbers on left or right end Left edge Numbers made of broken or dotted lines Numbers touching each other Right edge Extract direction From right Extract direction From left Dot gap...

Page 564: ...correctly if the gap between dots is greater than the gap between numbers In such cases select dilation extraction The numbers are dilated the dot gaps joined and then the num bers are extracted Set t...

Page 565: ...ion is performed only until the set number of digits have been extracted If there are extra numbers in the extracting region these numbers can be ignored excluded from the extraction process by starti...

Page 566: ...itions for ignoring noise when executing number extraction CHECK The noise removal settings are enabled only for regions for which automatic extraction is selected under Measurement conditions Extract...

Page 567: ...lap either vertically or horizontally can be removed If the edges overlap both vertically and horizontally the numbers cannot be extracted correctly If the possibility exists of overlap in both direct...

Page 568: ...been extracted a projected image must be created in the vertical direction Set the size to be removed as noise from this projected image Projected image in horizontal direction Lines under the noise h...

Page 569: ...tamp Ink jet printer font sizes and manufacturer All 5 dot Common 5 dot Hitachi 5 dot Marconi 5 dot Domino 5 dot Linx 5 dot Willet 5 dot Imaje 5 dot KGK see note 7 dot Common 7 dot Hitachi 7 dot Marco...

Page 570: ...Section 2 24 The Font Settings Screen will be displayed 2 Set the font conditions 3 Select End The settings will be registered and the screen in 1 will return End Font Printer IJP font Laser font Sta...

Page 571: ...will be calculated as the initial date plus the number of days that have elapsed since the initial date was set SeeAlso Refer to 6HWWLQJ WKH 5HIHUHQFH DWH Example Reference date 1 OCT 2001 Lot No defa...

Page 572: ...n will be displayed 2 Set the conditions 3 Select END The settings will be registered and the screen in 1 will return Measurement conditions End Lot No digit Lot No default Lot No max Lot No add value...

Page 573: ...lot number Lot num bers will be calculated as follows based on the built in calender Day Week Month Year Day The lot number will be incremented every day Example 1 OCT 2001 to 2 OCT 2001 Week The lot...

Page 574: ...rs are left aligned or right aligned when the lot number does not require all of the digits Right Left Output Set whether or not to output on serial communications the first candidate lot number Outpu...

Page 575: ...tes the default setting 1 Select Reference date The setting screen will be displayed 2 Set the reference date 3 Select End The settings will be registered and the screen in 1 will return End Reference...

Page 576: ...remove anything other than the target numbers that overlap either vertically or horizontally on the inspected region SeeAlso Refer to page 2 24 13 If the edges overlap both vertically and horizontall...

Page 577: ...s under Measurement conditions Lot No digits SeeAlso Refer to page 2 24 18 1 Select Inspected region A digit selection screen will be displayed Adjust size of inspected region Incorrect Correct Inspec...

Page 578: ...4 Draw inspected regions for the other digits in the same way as for the first 5 When regions have been drawn for all digits press the Esc Key from the digit selection screen The screen in 1 will ret...

Page 579: ...Number OCV 1 Section 2 24 An arrow cursor will be displayed at the upper left coordinates 2 Change the region When the lower right coordinates have been set the screen in 1 will re turn 271 225 Inspe...

Page 580: ...mber 0 to 100 60 OK if the similarity is equal to or greater than this value Difference between the similarity of the first and second candidates 0 to 100 10 OK if the difference is equal to or greate...

Page 581: ...being verified 1 Select Reference number The set lot number will be displayed 2 Press the ESC Key to end The screen in 1 will return 1 Lot No OCV1 Measurement image Extract conditions Font Measurement...

Page 582: ...set and the following detailed screens will be displayed Use the SHIFT Right or Left Keys to switch in order between the two screens Inspected Regions The judgement result for this unit the set lot nu...

Page 583: ...te similarity and density devia tion are displayed in list form 0 1 2 3 100 41 87 89 56 61 66 80 8 7 3 8 21 15 18 51 1 Lot No OCV1 1st Candidate Similarity 2st Candidate Similarity Density deviation N...

Page 584: ...mera are converted to binary images and the white pixels are measured Images are converted to binary images so that the labels are white and the areas and centers of gravity of the labels are calculat...

Page 585: ...measurement conditions Draw the measurement region Re register reference values Set judgement conditions Set coordinate mode As required Measurement screens Select measure ment image page 2 25 3 page...

Page 586: ...t Measurement image The selections will be displayed 3 Select which image will be used for measurement the image stored at Im age 0 or the image stored at Image 1 4 Press the ENT Key The settings will...

Page 587: ...Right Keys Increases the value in 10s Left Key Decreases the lowest digit by one SHIFT Left Keys Decreases the value in 10s Up and Down Keys Switches between setting items 3 Use the same method to cha...

Page 588: ...2 25 5 Labeling Section 2 25 CHECK It is also possible to set the binary level so that measurement is performed only for an intermediate density range...

Page 589: ...tside trimming OFF Filling up holes OFF Sort Area descending order Label No 0 The asterisk indicates the default setting Conditions for reassigning label numbers Area descending order Area ascending X...

Page 590: ...areas of white pixels are processed If select ed the black pixels will be processed as white pixels Measurement conditions End Area 0 000 247808 000 Outside trimming OFF Filling up holes OFF Sort Area...

Page 591: ...difficult shapes can be drawn and sections not to be measured can be left out of the region by combining different figures 1 Select Region The Region Settings Screen will be displayed 2 Select New 3 S...

Page 592: ...r and measurement region will be displayed CHECK Figures drawn using OR mode are displayed with solid lines and figures drawn using NOT mode are displayed with dotted lines CHECK Set the model region...

Page 593: ...the figure number selected using the cursor will be displayed with solid lines The selections Correct and Clear will be displayed 2 Select either Correct or Clear and press the ENT Key If Correct is...

Page 594: ...sitions from a Specified Point Once the reference values area and center of gravity have been obtained for the image currently displayed the reference position is changed to an suitable point Position...

Page 595: ...number 0 2 To change the position use the Up Down and Right Left Keys to move the cursor 3 Press the ENT Key to confirm the setting The setting will be registered and the screen in 1 will return Refer...

Page 596: ...9 999 999 to 9 999 999 Range of movement in Y direction for specified label number 9 999 999 to 9 999 999 Range for number of labels in measurement region 0 to 2 500 Measurement results for the displa...

Page 597: ...ordinate mode The asterisk indicates the default setting Output coordinate After scroll Calibration OFF End Before scroll Output made using the coordinate values before position displacement compensat...

Page 598: ...change Display results to Details Use the Up or Down Key to change to the unit for which labeling is set and the following detailed screens will be displayed End Image 0 Freeze Image status Freeze Bef...

Page 599: ...e referenced processing item must be one of the following all of which perform label pro cessing Labeling Fine matching EC Defect Example Getting the Position for Each Group 1 0 2 3 4 Label 0 Label 1...

Page 600: ...a Section 2 26 Operational Flow 1 2 3 5 4 Select reference unit number Select label number Set judgement conditions Set coordinate mode Measurement screens page 2 26 3 page 2 26 4 page 2 26 6 page 2 2...

Page 601: ...1 Select Label data The initial display for Label Data will be displayed 2 Select Label unit A screen to select the unit number will be displayed 3 Select the unit number of the labeling processing it...

Page 602: ...ng process according to the sort conditions 1 Select Label No The initial screen for Label No will be displayed 2 Set the label number 0 2 2 0 1 1 0 2 1 Labeling results Sorting Example Label numbers...

Page 603: ...item will also be displayed for the region number Set the number of the inspection region for which label ing has been set 3 Select End The settings will be registered and the screen in 1 will return...

Page 604: ...47808 000 Gravity X 26 000 0 000 511 000 Gravity Y 157 000 0 000 483 000 Ranges for an OK judgement Area range for specified label number 0 to 9 999 999 999 X direction movement range for specified la...

Page 605: ...ered and the screen in 1 will return Coordinate mode Output coordinate After scroll Calibration OFF End Before scroll Output made using the coordinate values before position displacement compensation...

Page 606: ...wing screen and change Display results to Details Use the Up or Down Key to change to the unit for which label data is set and the following detailed screens will be displayed Image0 All Details End I...

Page 607: ...sity variations This can be done for example to obtain the number of pins the widths between pins or the pin pitch on ICs or connectors The number of pins can be obtained along with the pitch and widt...

Page 608: ...dge detection conditions Change detailed conditions Draw the measurement region Set judgement conditions Set coordinate mode As required Measurement screens Select measure ment image page 2 27 3 page...

Page 609: ...2 Select Measurement image The selections will be displayed 3 Select which image will be used for measurement the image stored at Im age 0 or the image stored at Image 1 4 Press the ENT Key The settin...

Page 610: ...ttings will be registered and the screen in 1 will return Color to be counted White or black Normal Use when the pin width and pitch are 2 pixels or more Fine Use to stably detect the number of pins f...

Page 611: ...Settings Screen will be displayed 2 Draw a box shaped measurement region CHECK The only figure that can be drawn is a box When the bottom right coordinates have been set the screen in 1 will re turn...

Page 612: ...0 to 255 Range for average pitch 0 to 9999 999 Range for average width 0 to 9999 999 Ranges for an OK judgement Average pitch 9 322 0 000 9999 999 Average width 3 234 0 000 9999 999 Measurement result...

Page 613: ...n the minimum value it will be considered to be noise Threshold value for finding an edge 0 to 100 If the measured number of objects is less than the actual number of objects set the edge level or the...

Page 614: ...dinate mode The Coordinate Mode Settings Screen will be displayed 2 Make the settings for each item 3 Select End The settings will be registered and the screen in 1 will return Coordinate mode The ast...

Page 615: ...e Run Screen to access the following screen and change Display results to Details Use the Up or Down Key to change to the unit for which edge pitch is set and the following detailed screens will be di...

Page 616: ...s on inspection of dark images can be reduced e g when illumination deteriorates Example Inspecting for the Presence of Electronic Components Two measurement regions are set One in the area where the...

Page 617: ...2 Density Data Section 2 28 Operational Flow 1 2 3 4 Draw the measurement region Set the judgement conditions Measurement screens Select mea surement image page 2 28 3 page 2 28 4 page 2 28 6 page 2...

Page 618: ...Density Data will be displayed 2 Select Measurement image The selections will be displayed 3 Select which image will be used for measurement the image stored at Im age 0 or the image stored at Image 1...

Page 619: ...ct Region The Region Settings Screen will be displayed 2 Select New 3 Select the shape of the desired figure 4 Select the desired drawing mode OR NOT An arrow cursor will appear 5 Draw a figure in the...

Page 620: ...d lines Correcting or Clearing Figures 1 In the screen for step 5 above select the figure to be changed or cleared using the Up and Down Keys and press the ENT Key The figure for the figure number sel...

Page 621: ...tered and the screen in 1 will return Judgement coordinate End Average density range 0 000 to 255 000 Density deviation range 0 000 to 127 000 Measurement results for the displayed image Use these val...

Page 622: ...on the Run Screen to access the following screen and change Display results to Details Use the Up or Down Key to change to the unit for which density data is set and the following detailed screens wil...

Page 623: ...for calculating the difference between the two edge positions is set and this expression is used to find the width If combined with conditional branching the inspection conditions can be changed based...

Page 624: ...ment can be set to not be displayed also by using the display settings function SeeAlso Refer to 6FUHHQ LVSOD DQG 0RQLWRU 1 Select Calculation The list of set expressions will be displayed 2 Select Co...

Page 625: ...n the overall result SeeAlso Refer to page 2 29 2 1 Select Calculation The list of calculation settings will be displayed Calculation0 ENT Change Measurement Upper Lower 578908 965 600000 000 550000 0...

Page 626: ...will be based on the selection of unit The units set to the scene currently displayed will be displayed 5 Select the unit to be set A submenu will be displayed The submenu will depend on the unit that...

Page 627: ...limits for judgement 10 Press the ESC Key Calculation0 ENT Select Unit Const ABS MOD MAX MIN SQRT DEL SIN COS ANGL ATAN DIST BS AND OR NOT OK 0 1 2 3 4 Camera image Binary pos comp Edge position Edge...

Page 628: ...t changed If relative information is set for an expression that information too will be cop ied 1 Use the Up and Down Keys to select the number to which the copy is to be made from the calculation set...

Page 629: ...f this item is selected the unit numbers and processing item names will be displayed Select the unit number and then select the measurement item to be used in the calculation from the submenu that is...

Page 630: ...lculates the square root If the argument is negative the calcu lation result will be 0 and the judgement will be NG SQRT argument SIN Calculates the sine The result will be given between 1 and 1 The a...

Page 631: ...te of second point Example Set the following to calculate the distance between the center of gravity for region 0 and center of gravity for region 1 DIST R0 X R0 Y R1 X R1 Y The following calculation...

Page 632: ...data page 2 26 1 Edge pitch page 2 27 1 Density data page 2 28 1 Measurement support items Calculation page 2 29 22 Elapsed time page 2 29 22 Get Unit data page 2 29 22 Set Unit data page 2 29 22 Tre...

Page 633: ...coordinate for measurement result Axis angle R TH Axis angle for measurement result Area R AR Area for measurement result Reversed area R RA Difference between area of measure ment region and area for...

Page 634: ...s for measured circle for circles Line length R L1 Length of measured edge 1 for cross points and multiple cross points Line length R L2 Length of measured edge 2 for cross points and multiple cross p...

Page 635: ...easured edge position Edge position R Y Y coordinate for measured edge position Reference position R SX X coordinate for reference position Reference position R SY Y coordinate for reference position...

Page 636: ...r region Judgement result Correlation R CR Model correlation value Search position R X X coordinate for position where model found Search position R Y Y coordinate for position where model found Measu...

Page 637: ...ent result Gravity R Y Y coordinate of center gravity for mea surement result Axis angle R TH Axis angle for measurement result Area R AR Area for measurement result Reversed area R RA Difference betw...

Page 638: ...surement result Large defect position R BX X coordinate of largest defect measured Large defect position R BY Y coordinate of largest defect measured Small defect position R LX X coordinate of smalles...

Page 639: ...egion Judgement result Defect width R SW Defect width for measurement result Defect length R SL Defect length for measurement result Gravity position R X X coordinate of center of gravity for measure...

Page 640: ...2 Length of measured edge 2 for cross points and multiple cross points Apex R PX1 X coordinate of measured upper left corner for boxes Apex R PY1 Y coordinate of measured upper left corner for boxes A...

Page 641: ...t Area AR Area for measurement result Gravity X X coordinate of center of gravity for measurement result Gravity Y Y coordinate of center of gravity for measurement result Measurement item Details Jud...

Page 642: ...larity 1 R VF40 Similarity for 1st candidate for character 20 line 2 Candidate 2 R CS40 Character code for 2nd candidate for charac ter 20 line 2 Similarity 2 R VS40 Similarity for 2nd candidate for c...

Page 643: ...placement X DX Difference between measured and reference X coordinate Displacement Y DY Difference between measured and reference Y coordinate Difference area DA Difference between measured area and r...

Page 644: ...r expression set to calculation 1 Judgement 2 J02 Judgement result for expression set to calculation 2 Judgement 3 J03 Judgement result for expression set to calculation 3 Judgement 4 J04 Judgement re...

Page 645: ...ssion set to output number 0 Data 1 D01 Result of expression set to output number 1 Data 2 D02 Result of expression set to output number 2 Data 3 D03 Result of expression set to output number 3 Data 4...

Page 646: ...ult of set expression Measurement item Details 1st point X X1 Result of expression set to 1st point X 1st point Y Y1 Result of expression set to 1st point Y 2nd point X X2 Result of expression set to...

Page 647: ...Scene Settings Example 1 Finding the reference position distance and measurement result distance using pattern inspection and outputting the difference U0 JG U1 JG 0 000 0 000 0 000 Calculation0 ENT...

Page 648: ...tead of the results of the latest calculation Calculation0 DIST U1 R00SX U1 R00SY U2 R00SX U2 R00SY Calculation2 U3 D01 U3 D00 158 121 180 000 130 000 ENT Change Calculation1 DIST U1 R00X U1 R00Y U2 R...

Page 649: ...25 Calculation1 158 121 180 000 130 000 Calculation0 U3 D01 120 25 Measurement Upper Lower DIST U1 R00X U1 R00Y U2 R00X U2 R00Y Calculation1 158 121 180 000 130 000 Measurement Upper Lower 158 121 18...

Page 650: ...after other units and then using the Calcula tion processing item to find the time Example 1 Finding the Processing Time for A Particular Unit Example 2 Stopping Measurement if Processing Time Exceeds...

Page 651: ...y The screen for selecting the unit and data numbers will be displayed Item Details Unit Select the number of the unit for which the processing item data is to be obtained Data Select the number of th...

Page 652: ...2 31 2 Get Unit Data Section 2 31 3 Make the unit and data number settings 4 Select End The settings will be registered and the screen in 1 will return...

Page 653: ...The settings will be registered and the screen in 1 will return 0 Scn 0 SET 0 Camera image 1 Binary defect 2 Wait 3 Camera image 4 EC defect 5 Example Measurement at one place Camera moved Measurement...

Page 654: ...on that result 0 Scn 0 SET 0 Camera image 1 Edge position 2 Set unit data 3 Set unit data 4 Set unit data 5 Set unit data 6 Classification 7 A A Region 1 Region 3 Region 2 Region 0 Upper left X coord...

Page 655: ...TDATA SeeAlso Refer to 1RUPDO 6HULDO QWHUIDFH Normal 1 Select Set unit data The initial Set Unit Data Screen will be displayed 2 Select Data no The screen for setting unit and data numbers will be dis...

Page 656: ...be displayed 3 Select the desired items and write the expression SeeAlso Refer to DOFXODWLRQ 4 Once the expression has been set select OK The expression will be saved and the second screen in 1 will r...

Page 657: ...of non conforming articles and to find the cause of NG results when they occur 400 000 350 000 450 000 Warning Measurement results over time are shown on a graph The latest 1 000 measurement results a...

Page 658: ...ayed page 2 34 5 Set warning range and judgement conditions Save measurement data Perform measurement Change graph display range Change detailed conditions Reference NG results page 2 34 3 page 2 34 8...

Page 659: ...ll be displayed 2 Select Measurement The Measurement Settings Screen will be displayed Measurement ENT Change Measurement 379 000 U1 X Expression Select the value to be displayed on the Trend Monitor...

Page 660: ...the unit number before the Trend Monitor The trend graph will not be displayed if later unit numbers are selected 5 Once the expression has been set select OK The expression will be saved and the scre...

Page 661: ...an expression is set to output the Trend Monitor measurement result warn ing using DO Judgement Output or other results output processing items an external device can be notified that a warning was g...

Page 662: ...wer judgement limits and the warning range CHECK Actual measurements can be executed and the measurement values dis played on a graph to be used as a guide when setting lines here SeeAlso Refer to pag...

Page 663: ...ange to a vertical movement cursor 4 Use the Up and Down Keys to move the line and press the ENT Key to set the position The setting will be registered Repeat steps 3 and 4 to change other lines on th...

Page 664: ...results to Details 4 Select End 2 Trend monitor Disp 200 450 000 400 000 500 000 Meas 226 000 Judge NG Warning 0 Scn 0 RUN NG 45ms Measurement values are displayed on the graph The latest measurement...

Page 665: ...ll be displayed on a graph CHECK Measurement Screens Press the Shift Right Left Keys to display following three graphs in or der 1 200 Measurement Results Display 2 1 000 Measurement Results Display 0...

Page 666: ...10 Trend Monitor Section 2 34 3 Statistics Statistic Maximum Minimum Average Deviation Measure count NG count Warning count 3 Trend monitor 0 Scn 0 RUN NG 45ms 409 250 86 000 140 564 68 208 1251 808...

Page 667: ...ged Example NG Measurement Results Not Shown with Default Display Range Example Measurement Results are Cluttered and That Section Needs to Be Enlarged 1 Select Display range Display range Move 400 00...

Page 668: ...he Number of Displayed Measurement Results The number of measurement results displayed horizontally on the graph can be changed to either 200 or 1 000 The display number can be changed any time the gr...

Page 669: ...er of displayed measurement results changes Each time the SHIFT Left Right Keys are pressed the display switches between 200 and 1 000 measurement results 400 000 350 000 450 000 Display range Move Di...

Page 670: ...pecify the number of times the measurement must fall in the warning range before a warning is generated 1 to 999 1 See note 2 Select whether or not to display the average for the number of measurement...

Page 671: ...onditions 3 Select End The settings will be registered and the screen in 1 will return 3 Trend monitor Measurement Judgement conditions Display range Detailed conditions NG display Save data End Detai...

Page 672: ...results are returned Set System Measurement control Save image to NG only Set all units other than Trend Monitor unit to OK Press the SHIFT Up Down Keys on the Measurement Screen to display the desir...

Page 673: ...HECK To Change the Graph Display Range Press the SHIFT ESC Keys to move to the screen for changing the display range SeeAlso Refer to page 2 34 11 To Change the Number of Displayed Results per Screen...

Page 674: ...000 Time 13 25 35 400 000 350 000 450 000 Statistic Maximum Minimum Average Deviation Measure count NG count Warning count 3 Trend monitor 0 Scn 0 RUN NG 45ms 409 250 86 000 140 564 68 208 1251 808 6...

Page 675: ...The software keyboard will be displayed 5 Set a file name of up to 8 characters CHECK Periods cannot be used in file names 6 Move the cursor to END and press the ENT Key The screen in 2 will return 7...

Page 676: ...sed for example when two or more products are being processed on the same production line and a different inspection is required for each Example Inspecting Printing on Confectionery Packaging 8 5 NO...

Page 677: ...expressions that will serve as the basis for conditional branching Refer to DOFXODWLRQ Specify the evaluation method for expressions A and B A B default A B A B A B A B Set the unit number for when t...

Page 678: ...will be displayed 2 Select Exp A The Expression A Settings Screen will be displayed 3 Move the cursor to the square brackets for expression A and press the ENT Key 0 Scn 0 SET ENT Set SFT ESC Edit 0...

Page 679: ...or a list of submenus 6 Select an item from the submenu Exp A ENT Select Unit Const ABS MOD MAX MIN SQRT DEL SIN COS ANGL ATAN DIST BS AND OR NOT OK Exp A ENT Select Unit Const ABS MOD MAX MIN SQRT DE...

Page 680: ...sion 8 Once the expression has been set select OK Expression A will be registered 9 Repeat steps 2 to 8 to set expression B Move to the next operation setting conditions Exp A U1 IN ENT Select Unit Co...

Page 681: ...ined by expres sions A and B 1 Select Conditions The conditions selections will be displayed 2 Select the evaluation method 3 Select End The evaluation method will be registered and the screen in 1 wi...

Page 682: ...ers CHECK Set a unit number after the Branch unit number If an earlier unit number is set the processing may continue in a loop The settings will be registered 3 Set the No End processing destination...

Page 683: ...Different Product Inspections for Confectionery Based on Time Select the branch destination unit Set a unit for each DI input data 1 Select DI branch 1 0 2 4 3 5 7 6 10 9 8 DI branch Edge position Pat...

Page 684: ...will be registered 4 Set the branch destination units for other DI input numbers in the same way DI 00000 End processing DI 00001 End processing DI 00010 End processing DI 00011 End processing DI 0010...

Page 685: ...that the branch has ended SeeAlso Refer to QG CHECK The status of the DI signal is referenced and it is referenced when the DI Branch processing item is processed 0 Scn 0 SET 0 Camera image 1 DI branc...

Page 686: ...m is used to end the processing after branching No other conditions need to be set when this processing item is added to the flowchart 8 5 7 4 6 3 2 0 Scn 0 SET 2 Branch 3 Edge position 4 DO judge 5 E...

Page 687: ...ation results can be output Data is output only when measurement is performed in Run Mode Data will not be output if measurement is executed in Monitor Mode The overall judge ment for the set processi...

Page 688: ...ll be displayed for negative values Select either or 8 Field separator Select the separator between data fields Select none comma tab space or CR LF Record separator Select the separator between data...

Page 689: ...t file name Output drive Select the number of the drive to which the Memory Card is mounted Output file Set the name of the file that will store the measurement results Data will not be output if no f...

Page 690: ...e output file will be saved in the OUTFILE directory in the root directory The screen in 2 will return 7 Select End The settings will be saved and the screen in 1 will return A B C D E F G H I J K M N...

Page 691: ...ll be displayed 2 Select the output number to which the expression will be set Data0 ENT Change Measurement 578908 965 U2 R00X U2 R01X Output number Data 0 to data 7 Expression Measurement result for...

Page 692: ...displayed 4 Select the desired items and set the expression SeeAlso Refer to DOFXODWLRQ 5 Once the expression has been set select OK The settings will be registered and the screen in 2 will return 6 P...

Page 693: ...ve information is set for an expression that information too will be cop ied 1 Use the Up and Down Keys in the screen in 6 to select the output num ber for the copy destination then press the SHIFT ES...

Page 694: ...sion to be cleared then press the SHIFT ESC Keys The selections will be displayed 2 Select Clear A confirmation message will be displayed 3 Select Execute The expression will be cleared and the screen...

Page 695: ...values and calculation results can be output Data is output only when measurement is performed in Run Mode Data will not be output if measurement is executed in Monitor Mode The overall judge ment fo...

Page 696: ...d The settings will be registered and the screen in 1 will return Format Details Binary Data is output in 32 bit 2 s complement binary format BCD Sign and 7 digit integer output using 4 bits per digit...

Page 697: ...hich the expression will be set Data0 ENT Change Measurement 578908 965 U2 R00X U2 R01X Output number Data 0 to data 7 Expression Measurement result for set expression Only the integer portion is outp...

Page 698: ...layed 4 Select the desired items and set the expression SeeAlso Refer to DOFXODWLRQ 5 Once the expression has been set select OK The settings will be registered and the screen in 2 will return 6 Press...

Page 699: ...elative information is set for an expression that information too will be cop ied 1 Use the Up and Down Keys in the screen in 6 to select the output num ber for the copy destination then press the SHI...

Page 700: ...sion to be cleared then press the SHIFT ESC Keys The selections will be displayed 2 Select Clear A confirmation message will be displayed 3 Select Execute The expression will be cleared and the screen...

Page 701: ...ing items and scenes and judgement results for calculation results can be output Data is output only when measurement is performed in Run Mode Data will not be output if measurement is executed in Mon...

Page 702: ...ement can be set to not be displayed also by using the display settings SeeAlso Refer to 6FUHHQ LVSOD DQG 0RQLWRU 1 Select DO judge The list of set expressions will be displayed 2 Select Conditions Th...

Page 703: ...U2 R00X U2 R01X Measurement 578908 965 Upper 600000 000 Lower 550000 000 Output number Judge 0 to 31 Expression Measurement result for set expression Use as reference for judgement conditions Judgeme...

Page 704: ...s and set the expression SeeAlso Refer to DOFXODWLRQ 5 Once the expression has been set select OK The expression will be set 6 Set the upper and lower judgement limits 7 Press the ESC Key Judge0 ENT C...

Page 705: ...f relative information is set for an expression that information too will be cop ied 1 Use the Up and Down Keys in the screen in 7 to select the output num ber for the copy destination then press the...

Page 706: ...ression to be cleared then press the SHIFT ESC Keys The selections will be displayed 2 Select Clear A confirmation message will be displayed 3 Select Execute The expression will be cleared and the scr...

Page 707: ...and calculations results can be output Data is output only when measurement is performed in Run Mode Data will not be output if measurement is executed in Monitor Mode The overall judge ment for the...

Page 708: ...ns will be displayed 2 Select the output number to which the expression will be set Data0 ENT Change Measurement 578908 965 U2 R00X U2 R01X Output number Data 0 to data 7 Expression Measurement result...

Page 709: ...e displayed 4 Select the desired items and set the expression SeeAlso Refer to DOFXODWLRQ 5 Once the expression has been set select OK The settings will be saved and the screen in 2 will return 6 Pres...

Page 710: ...If relative information is set for an expression that information too will be cop ied 1 Use the Up and Down Keys in the screen in 6 to select the output num ber for the copy destination then press the...

Page 711: ...expression to be cleared then press the SHIFT ESC Keys The selections will be displayed 2 Select Clear A confirmation message will be displayed 3 Select Execute The expression will be cleared and the...

Page 712: ...nt values and calculation results can be output Data is output only when measurement is performed in Run Mode Data will not be output if measurement is executed in Monitor Mode The overall judge ment...

Page 713: ...hen 0 is selected the decimal places are rounded off Select a value between 0 and 3 Minus Select what sign will be displayed for negative values Select either or 8 Field separator Select the separator...

Page 714: ...ch item 4 Select End The settings will be registered and the screen in 1 will return 0 Scn 0 SET ENT Set SFT ESC Edit 0 Camera image 1 Binary pos comp 2 Edge position 3 Edge position 4 Normal data 5 4...

Page 715: ...will be displayed 2 Select the output number to which the expression will be set Data0 ENT Change Measurement 578908 965 U2 R00X U2 R01X Output number Data 0 to data 7 Expression Measurement result fo...

Page 716: ...displayed 4 Select the desired items and set the expression SeeAlso Refer to DOFXODWLRQ 5 Once the expression has been set select OK The settings will be saved and the screen in 2 will return 6 Press...

Page 717: ...ative information is set for an expression that information too will be cop ied 1 Use the Up and Down Keys in the screen in 6 to select the output num ber for the copy destination then press the SHIFT...

Page 718: ...sion to be cleared then press the SHIFT ESC Keys The selections will be displayed 2 Select Clear A confirmation message will be displayed 3 Select Execute The expression will be cleared and the screen...

Page 719: ...CHECK Even when the display image is set to be displayed as a reduced image the characters will always be displayed in the specified position Operational Flow STEP 1 Setting Display Characters Up to 2...

Page 720: ...e default setting CHECK The font colors can be changed Refer to 6 7 21 6 VWHP 6HWWLQJV When Color is set to Normal and the characters have been displayed on the screen once they will continue to be di...

Page 721: ...Conditions Settings Screen will be displayed 2 Make the settings for each item 3 Select End The settings will be registered and the screen in 1 will return 4 Display string String Conditions Position...

Page 722: ...ust be taken because characters in any part of the display region that protrudes past the right edge of the screen will not be displayed 1 Select Position The cursor for setting position and the displ...

Page 723: ...alculations using measurement values can be displayed CHECK The data set here will be enabled when None or Positions are selected under System Display Display settings Display results CHECK Even when...

Page 724: ...ing items will be displayed 4 Select the items to be set and set the expressions SeeAlso Refer to DOFXODWLRQ 5 Once the expression has been set select OK The expression will be set and the screen in 2...

Page 725: ...has been executed as one of the branching control processing items 1 Select Conditions The Conditions Settings Screen will be displayed 2 Make the settings for each item 3 Select End The settings will...

Page 726: ...must be taken because characters in any part of the display region that protrudes past the right edge of the screen will not be displayed 1 Select Position The cursor for setting position and the dis...

Page 727: ...sults OK NG CHECK The data set here will be enabled when None or Positions is selected under System Display Display settings Display results CHECK Even when the display image is set to be displayed as...

Page 728: ...the expression SeeAlso Refer to DOFXODWLRQ 5 Once the expression has been set select OK The expression will be set and the screen in 2 will return 6 Set the conditions for OK and NG judgements 4 Displ...

Page 729: ...haracter will be set 3 Repeat step 2 and set all characters to be displayed 4 Once all characters have been selected select END The settings will be registered and the screen in 1 will return STEP 3 S...

Page 730: ...lay region shown on the screen is the same as the actual size when the judgement is displayed Use this as a reference for deciding positions Care must be taken because characters in any part of the di...

Page 731: ...tting position and the display region will be displayed 2 Use the Up Down and Right Left Keys to move the display region 3 Press the ENT Key to set the position The settings will be registered and the...

Page 732: ...mment will also be displayed CHECK The data set here will be enabled when None or Positions is selected under System Display Display settings Display results CHECK Even when the display image is set t...

Page 733: ...indicates the default setting CHECK The font colors can be changed Refer to 6 7 21 6 VWHP 6HWWLQJV When Color is set to Normal and the characters have been displayed on the screen once they will cont...

Page 734: ...his as a reference for deciding positions Care must be taken because characters in any part of the display region that protrudes past the right edge of the screen will not be displayed 1 Select Positi...

Page 735: ...be enabled when None or Positions is selected under System Display Display settings Display results CHECK Even when the display image is set to be displayed as a reduced image the characters will alwa...

Page 736: ...ings Screen will be displayed 3 Select the display contents 4 Select End The settings will be registered and the screen in 1 will return 0 Scn 0 SET ENT Set SFT ESC Edit 0 Camera image 1 Binary pos co...

Page 737: ...er or not Display time has been executed as one of the branching control processing items 1 Select Conditions The Conditions Settings Screen will be displayed 2 Make the settings for each item 3 Selec...

Page 738: ...t be taken because characters in any part of the display region that protrudes past the right edge of the screen will not be displayed 1 Select Position The cursor for setting position and the display...

Page 739: ...the display image is set to be displayed as a reduced image the reduced figure is displayed in the corresponding position CHECK The figure will be displayed if it is registered to the unit regardless...

Page 740: ...ns Settings Screen will be displayed 3 Make the settings for each item 4 Select End The settings will be registered and the screen in 1 will return 0 Scn 0 SET ENT Set SFT ESC Edit 0 Camera image 1 Bi...

Page 741: ...nation will use Box as an example The Draw Screen will be displayed When Line has been selected line options of Solid line and Dash line will be displayed Choose one of these options 3 Draw the figure...

Page 742: ...n 1 Select Draw figure The Correct and Clear selections will be displayed 2 Select Correct The Draw Figure Screen will be displayed 3 Draw the figure to be displayed The setting will be registered and...

Page 743: ...s Select Clear to delete drawn figures 1 Select Draw figure The Correct and Clear selections will be displayed 2 Select Clear The figure will be cleared and the screen in 1 will return 4 Display figur...

Page 744: ...None or Positions is selected under System Display Display settings Display results CHECK Even when the display image is set to be displayed as a reduced image the reduced figure is displayed in the c...

Page 745: ...display conditions will be displayed 3 Make the settings for each item 4 Select End The settings will be registered and the screen in 1 will return 0 Scn 0 SET ENT Set SFT ESC Edit 0 Camera image 1 B...

Page 746: ...he 1st Point X Settings Screen will be displayed Display Coordinate specification method Box result Circle result Line result Cursor result Upper left coordinate 1st point X 1st point Y Lower right co...

Page 747: ...n SeeAlso Refer to DOFXODWLRQ 4 Once the expression has been set select OK The expression will be registered and the screen in 1 will return 5 Press the ESC Key The settings will be registered and the...

Page 748: ...2 49 5 Display Line Display Box Display Circle and Display Cursor Section 2 49...

Page 749: ...with the set measurement conditions using Monitor Mode and how to make actual measurements using Run Mode 3 1 Testing Measurements 3 2 3 1 1 Entering Monitor Mode 3 2 3 1 2 Test Measurement 3 3 3 1 3...

Page 750: ...re at the default settings If they are not adapt the procedure accordingly Refer to 6 7 21 6 VWHP 6HWWLQJV Entering Monitor Mode from Set Mode 1 Display the Set Mode Screen 2 Press the ESC Key to leav...

Page 751: ...urement results displayed on the screen CHECK When the image size is set to All and image input processing items such as Camera image and Switch camera are set to 2 or more units use the Up and Down K...

Page 752: ...21 6 VWHP 6HWWLQJV for details 1 Press the SHIFT ESC Keys The display will change to the Measurement Screen settings 2 Move the cursor to Display results and press the ENT Key Change the settings as...

Page 753: ...from MON and RUN screens In the following explanation it is assumed that the key allocations are at the default settings If they are not adapt the procedure accordingly Refer to 6 7 21 6 VWHP 6HWWLQJ...

Page 754: ...urement time than a freeze display Frame 16 7 ms max Field 8 3 ms max Measurement will be executed and the measurement results will be displayed on the screen CHECK The key operations are the same as...

Page 755: ...p to a Personal Computer 4 10 4 2 2 Backing Up to Memory Cards 4 16 4 2 3 Backing Up to Flash Memory 4 20 4 2 4 Backing Up Flash Memory Data to a Memory Card 4 21 4 3 Clearing Measurement Values 4 24...

Page 756: ...r delete unnecessary regions or mod els CHECK Up to 1 024 scenes can be stored if a 128 Mbyte Memory Card is inserted into Memory Card slot 1 Up to 32 scenes make up a scene group and up to 32 scene g...

Page 757: ...d up to 1 024 scenes can be set The command for changing scenes or scene groups can be input from an external device via a parallel or serial interface 1 Display the Basic Screen for Monitor Mode or R...

Page 758: ...de or Run Mode 3 Move the cursor to Scn and press the ENT Key The Scn 0 to Scn 7 options will be displayed 4 Press the SHIFT ENT Keys The Scene Group 0 to Scene Group 7 options will be displayed Use t...

Page 759: ...o 8VLQJ 6FHQH URXS XQFWLRQ 1 Move the cursor to Scn and press the ENT Key 2 Move the cursor to the scene number where the copy is to be placed 3 Press the SHIFT ESC Keys The Copy Clear Comment Menu wi...

Page 760: ...H URXS XQFWLRQ for information on initializing whole scene groups 1 Move the cursor to Scn and press the ENT Key 2 Move the cursor to the number of the scene to be cleared 3 Press the SHIFT ESC Keys T...

Page 761: ...he Copy Clear Comment Menu will be displayed 4 Select Comment A software keyboard will be displayed 5 Set up to 8 characters 6 Move the cursor to END and press the ENT Key The scene name will be chang...

Page 762: ...ss the SHIFT ENT Keys The Scene Group 0 to Scene Group 7 options will be displayed 5 Move the cursor to the desired scene group number 6 Press the SHIFT ENT Keys The Copy Clear Comment Menu will be di...

Page 763: ...backing up images saved when Field was selected for the Frame Field mode save those images while displaying field images Precaution Do not turn OFF the power or input a RESET signal while a message is...

Page 764: ...e XMODEM and ZMODEM transfer protocols are available Use the protocol that matches the personal computer settings 3 Start the Hyper Terminal program on the computer and make the following communicatio...

Page 765: ...will be displayed 6 Select TOOL The data selections will be displayed 7 Select the data to be saved The destination selections for load and save will be displayed 8 Select Save Serial Image 0 freeze...

Page 766: ...Memory 0 Memory 1 Memory 2 Memory 3 Memory 4 Memory 5 Memory 6 Memory 7 Image data No 0 to 35 0 to 31 Scn Group 0 Scn Group 1 Scn Group 2 Scn Group 3 Scn Group 4 Scn Group 5 Scn Group 6 Scn Group 7 Sc...

Page 767: ...a will be transferred from the Controller to the computer When the transfer has been completed the screen in 7 will return Loading Data from the Computer 1 Follow steps 1 to 3 in the above procedure t...

Page 768: ...be displayed 8 Select TOOL The data selections will be displayed 9 Select the data to be loaded The destination selections for load and save will be displayed 10 Select Load Serial Image 0 freeze ms...

Page 769: ...transferred from the computer to the Controller When loading has been completed the screen in 9 will return Scn 0 Scn 1 Scn 2 Scn 3 Scn 4 Scn 5 Scn 6 Scn 7 Scene No 0 to 31 Memory 0 Memory 1 Memory 2...

Page 770: ...wer supply to the Memory Card before removing the Memory Card Refer to 7XUQLQJ 2 WKH 3RZHU 6XSSO WR WKH 0HPRU DUG Saving from the Controller to the Memory Card 1 Insert the Memory Card 2 Display the B...

Page 771: ...ct the file by pressing the ENT Key and then go to step 12 To specify a new file name perform steps 8 to 11 8 Press the SHIFT ESC Keys TOOL System data Scn Group data Scene data System Scn Group Image...

Page 772: ...ading from the Memory Card to the Controller 1 Follow steps 1 to 5 for Saving from the Controller to the Memory Card and move to the screen for selecting load destinations SeeAlso Refer to page 4 9 Pr...

Page 773: ...displayed 5 Select Execute When the loading has been completed the screen in 1 will return Scn 0 Scn 1 Scn 2 Scn 3 Scn 4 Scn 5 Scn 6 Scn 7 Scene No 0 to 31 Memory 0 Memory 1 Memory 2 Memory 3 Memory...

Page 774: ...power is turned OFF with out saving all of the setting changes will be lost 1 Display the Basic Screen for Monitor Mode or Run Mode 2 Move the cursor to MON or RUN and press the ENT Key The mode selec...

Page 775: ...g used It is recommended that data is backed up in case data is lost or the Controller malfunctions 1 Display the Basic Screen for Monitor Mode or Run Mode 2 Move the cursor to MON or RUN and press th...

Page 776: ...iles are the flash memory backup data Do not change the file names Loading Data The load operation is performed using the Setup Menu The Memory Card used to install the F250 UME Application Software i...

Page 777: ...The display will return to the main setup menu 8 Turn OFF the Controller power supply 9 Remove the F250 UME from Memory Card slot 0 10 Turn ON the Controller power supply CHECK If the power supply is...

Page 778: ...Mode 2 Move the cursor to MON or RUN and press the ENT Key The mode selections will be displayed 3 Select TOOL The tool selections will be displayed 4 Select Clear measurement A confirmation message w...

Page 779: ...if the light distribution is uneven Line brightness Graph line The graph lines displayed at the left of the screen indicate density distribution for vertical lines Graph line The graph lines displayed...

Page 780: ...d press the ENT Key The mode selections will be displayed 3 Select TOOL The tool selections will be displayed 4 Select Line brightness Observe the bumps in the graph line to determine how much differe...

Page 781: ...isplayed 5 Move the solid line to the desired position for observing density distribution Use the Up Down Keys to move the horizontal line Use the Right Left Keys to move the vertical line 6 Press the...

Page 782: ...rial interface can be checked 1 Display the Basic Screen for Monitor Mode or Run Mode 2 Move the cursor to MON or RUN and press the ENT Key The mode selections will be displayed 3 Select TOOL The tool...

Page 783: ...I O monitor SO TEST STRING S I RECEIVE TEST SO RECEIVE TEST Display Meaning SO Output to external device Press the TRIG Key once to send a test character string TEST STRING from the Controller to the...

Page 784: ...4 30 Checking I O Status with External Devices Section 4 5 5 Select END and the screen in 1 will return 6 Move the cursor to End and press the ENT Key The Serial I O Monitor Screen will return...

Page 785: ...N or RUN and press the ENT Key The mode selections will be displayed 3 Select TOOL The tool selections will be displayed Down Key Scrolls through the menu 4 Select I O monitor The interface selections...

Page 786: ...GATE DO 31 16 0000000000000000 DO 15 0 0000000000000000 OFF OFF OFF OFF OFF OFF OFF Display Meaning STEP Displays the input status for each signal from the external device to the Controller DSA DI RU...

Page 787: ...Refer to 7XUQLQJ 2 WKH 3RZHU 6XSSO WR WKH 0HPRU DUG 4 6 1 Creating Directories Directories can be created in the Memory Card and files can be stored in those directories It is easier to find files if...

Page 788: ...to 8 characters CHECK Periods cannot be used in directory names 10 Move the cursor to END and press the ENT Key A confirmation message will be displayed Copy file File operation Drive status ENT Sele...

Page 789: ...e the cursor to the directory and press the ENT Key to display a list of files in that directory C1 00 11 01 00 11 01 DIC_1 00 11 01 SYSDAT1 SYD 00 11 01 SYSDAT2 SYD 00 11 01 SYSDAT3 SYD 00 11 01 SEAL...

Page 790: ...ed CHECK To overwrite existing files select the file by pressing the ENT Key and then go to step 8 To specify a new file name perform steps 4 to 8 4 Press the SHIFT ESC Keys The edit menu will be disp...

Page 791: ...he ENT Key A confirmation message will be displayed 8 Select Execute The file will be copied and the screen in 2 will return ENT Select New file System data SYSDA SYD A B C D E F G H I J K L M N O P Q...

Page 792: ...and press the SHIFT ENT Keys SeeAlso Refer to KDQJLQJ ULYHV for information on changing drives The edit menu will be displayed 3 Select Property The properties of the selected file will be displayed 4...

Page 793: ...Set the file name with up to 8 characters CHECK Periods cannot be used in file names 5 Move the cursor to END and press the ENT Key A confirmation message will be displayed 6 Select Execute The file...

Page 794: ...in Memory Card slot 1 under the file names shown below Do not change these file names If these file names are changed mea surement setups will no longer be able to be changed by switching scene group...

Page 795: ...ormation on changing drives CHECK A directory can be deleted only when there are no files in that directory The edit menu will be displayed 3 Select Delete A confirmation message will be displayed 4 S...

Page 796: ...played 2 Select Switch Drive CHECK The Switch Drive option will not be displayed if only one Memory Card is mounted in either slot 0 or slot 1 Switch to the other drive System data save C1 00 11 01 SY...

Page 797: ...Copy file File operation Drive status Menu SeeAlso Refer to UHDWLQJ LUHFWRULHV 2 Select Drive status The Drive Status Screen will be displayed 3 If a Memory Card is inserted Inserted will be displaye...

Page 798: ...4 44 Memory Card Operations Section 4 6...

Page 799: ...5 13 5 3 5 Creating Original Colors 5 15 5 4 Customizing Operations 5 17 5 4 1 Changing Console Key Allocations 5 17 5 4 2 Capturing and Saving Images 5 21 5 4 3 Shortening Scene Group Switching Time...

Page 800: ...for Monitor Mode or Run Mode 2 Move the cursor to MON and press the ENT Key The mode selections will be displayed 3 Select SYS The System Settings Screen will be displayed ms Image 0 freeze 0 Scn 0 MO...

Page 801: ...g select the model Menu item Models Details Camera F150 S1A F160 S1 Others Select the model of the connected Camera Intelligent Lighting 0 Intelligent Lighting 1 Intelligent Lighting 2 Intelligent Lig...

Page 802: ...300 Cameras are listed in the Setup Manual SeeAlso Refer to the Setup Manual Precaution When changing the Camera model save settings data in flash memory Set the measurement conditions after starting...

Page 803: ...Enter System Mode and select Display SeeAlso Refer to QWHULQJ 6 VWHP 0RGH The selections menu will be displayed 2 Select Character size The Character Size Selection Screen will be displayed 3 Change...

Page 804: ...lors Menu will be displayed 2 Select Display settings 1 Fine matching Judge NG Quantity 1 Area 12 Gravity X 290 000 Gravity Y 280 000 0 Scn 0 MON NG 67ms Image 0 freeze Scene Mode Select whether or no...

Page 805: ...will be increased by the amount of time from when the measurement command is input until the image input starts This delay is included in the measurement time shown on the Monitor and Run Mode screens...

Page 806: ...displacement amount The latest measurement results are always displayed for overall judgement and measurement time Be careful because the display image and the overall judgement will not match when th...

Page 807: ...be displayed CHECK If the image size is set to All and the Camera image or Switch camera settings in the image input related processing items are set to 2 or more use the Up and Down Keys to switch be...

Page 808: ...een SHIFT Right Left Keys Scroll through the unit numbers CHECK If the image size is set to All and the Camera image or Switch camera settings in the image input related processing items are set to 2...

Page 809: ...anged while in Run Mode or Monitor Mode However measurement will not be performed while in the screen to change the settings even if the measurement command is input 1 Fine matching Judge NG Quantity...

Page 810: ...ter System mode and select Display SeeAlso Refer to QWHULQJ 6 VWHP 0RGH The Display Settings Monitor Designate Colors Make Colors Menu will be displayed 2 Select Monitor The Monitor Settings Screen wi...

Page 811: ...color set under Background OK and NG Colors The judgement display all measurement values and the measurement region will be displayed in the color set under OK color or NG color depending on the meas...

Page 812: ...ect Designate colors The Designate Colors Screen will be displayed 3 Make the settings for each item 4 Select End The settings will be registered and the screen in 1 will return Character size Display...

Page 813: ...Menu will be displayed 2 Select Make colors The menu for selecting color numbers will be displayed 3 Select a color number to set for the new color The Make Color Screen will be displayed 4 Make the...

Page 814: ...3 Left and Right Keys Increases or reduces the color at the cursor posi tion by one SHIFT Left Right Keys Increases or reduces the color at the cursor posi tion by ten 5 Select End The settings will...

Page 815: ...tch nonstop Note 3 Proc data transfer Note 3 Switch Proc monitor Note 3 Allocatable functions None Measurement display Judgement conditions Next sub display Previous sub display Previous image Next im...

Page 816: ...Displays the SYS Measurement control screen Monitor Displays the SYS Display Monitor screen Designate colors Displays the SYS Display Designate colors screen Thumbnail See note 2 The saved measurement...

Page 817: ...rns to the previous screen CHECK Measurement cannot be performed during thumbnail display 1 Enter System mode and select Operation settings SeeAlso Refer to QWHULQJ 6 VWHP 0RGH The menu will be displa...

Page 818: ...5 20 Customizing Operations Section 5 4 3 Make the settings for each item 4 Select End The settings will be registered and the screen in 1 will return...

Page 819: ...lay capture function to either ON or OFF 4 Select the destination output Memory Card drive 5 Select End The settings will be registered and the screen in 1 will return Execution Keys The following key...

Page 820: ...00 OK 67ms Image 0 freeze 0 Scn 0 MON Captured display LIVE BMP Density images with 256 gradations will be saved in bitmap format These images can be loaded to the Controller and re measured Binary im...

Page 821: ...en scene groups are changed data from the flash memory or the Memory Card is loaded So if the changed settings data is not saved the data will be replaced by the loaded data Refer to 6 7 21 2WKHU XQFW...

Page 822: ...2 Select Password The Password Settings Screen will be displayed 3 Set Necessary or Unnecessary 4 Select End If Necessary has been selected the Input Password Settings Screen will be displayed 5 Set...

Page 823: ...yed If the entered password is incorrect an error message will be displayed CHECK Forgotten Passwords The password can be checked by inputting a password confirmation com mand from the serial interfac...

Page 824: ...settings Camera settings Communication Display Operation settings Measurement control Startup mode Date Time System information Set key operation Display capture Save at Scn Group switch Password Non...

Page 825: ...be cleared when the power is turned OFF Images to be kept must be backed up to a personal computer or Memory Card SeeAlso Refer to 6 7 21 2WKHU XQFWLRQV 1 Enter System mode and select Measurement con...

Page 826: ...h Last NG Image 0 Image 1 Details If the image input processing items Camera image or Switch camera are set to 2 or more units a number will be displayed to show the position of the item in the list T...

Page 827: ...Up Down Keys to switch between images When the image input processing items Camera image or Switch camera are set to 2 or more units use the Up and Down Keys to switch between images Last 35 Mem Last...

Page 828: ...ons will be displayed 3 Select TOOL The data selections will be displayed 4 Select Clear image A confirmation message will be displayed 5 Select Execute The stored images will be cleared and the scree...

Page 829: ...used as a guide as to whether or not the workpiece can be moved If Camera image is set to multiple units the BUSY signal turns OFF when the first Camera image input has been completed When this selec...

Page 830: ...urement Control Settings Screen will be displayed 2 Change the STEP in measure and BUSY range settings 3 Select End The settings are registered and the System Mode Screen will return Selection Details...

Page 831: ...Startup Mode Settings Screen will be displayed 2 Change the settings 3 Select End The settings will be saved and the System Mode Screen will return Item Details Startup scene group Selections 0 to 31...

Page 832: ...Date Time SeeAlso Refer to QWHULQJ 6 VWHP 0RGH The Date Time Settings Screen will be displayed 2 Check if the date and time is correct Adjust if necessary 3 If the settings do not require adjustment...

Page 833: ...he memory capacity will be displayed Press the Down Key to scroll down and display the rest of the information The battery status will be displayed at the bottom of the list 3 Select OK to exit this s...

Page 834: ...em version 1 Enter System mode and select System information SeeAlso Refer to QWHULQJ 6 VWHP 0RGH The Memory Capacity Version Menu will be displayed 2 Select Version The version information will be di...

Page 835: ...6 1 3 Timing Charts 6 1 8 6 2 Normal Serial Interface 6 2 1 6 2 1 Setting Communications Specifications 6 2 2 6 2 2 Input Format Normal 6 2 11 6 2 3 Output Format Normal 6 2 105 6 3 Host Link Serial...

Page 836: ...l Interface This section explains the I O format and the required communications settings when using the Controller s parallel interface to communicate with external devices Controller Command input P...

Page 837: ...cifications in the Controller and the external device 1 Move the cursor to MON or RUN and press the ENT Key 2 Select SYS The System settings menu will be displayed 3 Select Communications ms 0 Scn 0 M...

Page 838: ...dgement is OK or NG The default setting is ON for an NG judgement Output control None The Controller outputs the measurement results without synchronizing with the external device This is the default...

Page 839: ...output Set the length of time that the GATE signal remains ON Set a value between 1 0 and 1 000 ms so that the external device can read the measurement result The default setting is 5 0 ms Timeout Eff...

Page 840: ...Model for Unit 50 Command Input command DI Operation Execute Com mand Information 7 6 5 4 3 2 1 0 Continuous measure ment 1 0 0 Measurements continue while the command is being input Switch scene 1 0...

Page 841: ...ut command was not received correctly Note Model re registration is executed for the currently displayed Camera image Therefore change to the Camera image for the unit to be re registered before execu...

Page 842: ...ecautions when these signals are read by externals devices Signal Output function OR Outputs the overall judgement result DO0 to DO31 DO Judgement Output The judgement results for expressions 0 to 31...

Page 843: ...ut Signal Function RUN ON while the Controller is in Run Mode BUSY Indicates that the Controller is performing an operation such as measuring or switching scenes Do not input the next command while th...

Page 844: ...n Do judge and DO data There is a parameter in the communications settings window that allows the user to select whether the ON signal is output when the judgement result is OK or NG Refer to 6HWWLQJ...

Page 845: ...measurement trigger Refer to the tables on the preced ing pages Input Signals CHECK The ERR signal will turn ON if the input command was not received correctly BUSY OR DO GATE RUN OFF ON OFF ON OFF ON...

Page 846: ...ed if the DSA signal does not turn ON within the set time from when the measurement was completed Timeout time A timeout error will be generated if the DSA signal does not turn OFF within the set time...

Page 847: ...lts output so that the result is output only once for each measurement Set one unit for DO judge and one expression for DO data CHECK Set measurement command input to STEP signals only If TRIG or seri...

Page 848: ...t for 1 Overall judgement for 2 Overall judgement for 3 Overall judgement for 4 Result for 1 Result for 2 Result for 3 No results output GateON delay Gate ON time BUSY DI7 DI0 to 6 Executing command E...

Page 849: ...the scene group number 0 to 31 DI5 ON DI6 ON DI7 DI7 is the execution trigger After DI0 to DI6 are set allow at least 1 ms before turning ON DI7 The BUSY signal will be ON while the command is being...

Page 850: ...e ERR signal will turn ON if the input command was not received correctly DI6 ON DI7 DI7 is the execution trigger After DI0 to DI6 and DI8 to DI15 are set allow at least 1 ms before turning ON DI7 The...

Page 851: ...ng the Controller s serial interface with a RS 232C RS 422 connection or Ethernet connection to communicate with an external device such as a personal computer Note RS 232C RS 422 and Ethernet connect...

Page 852: ...re received and measurement results are output CHECK After measurements have been made in Run Mode the data up through the last measurement will be output even if the mode is changed to another mode T...

Page 853: ...measurement results is received from the host Specify the Controller from which data is to be obtained from the host Use the following communications settings for multi drop connections SeeAlso Refer...

Page 854: ...apter Branching Link Adapter Unit number 03 Unit number 02 Unit number 01 Input the measure command Execute measurement Return execution result Receive execution result OK or ER The OK ER result will...

Page 855: ...the Controllers are not duplicated Example Controller MEASURE Personal computer If communications software for TELNET connections is activated on the personal computer to access the Controller the Co...

Page 856: ...r RUN and press the ENT Key 2 Select SYS The System settings menu will be displayed 3 Select Communications The communications menu will be displayed 4 Select Serial ms 0 Scn 0 MON Image 0 freeze SET...

Page 857: ...XMODEM 1K is not supported CHECK Make the following settings when saving or loading with commands such as SCNLOAD and SCNSAVE SeeAlso Refer to 1RUPDO RPPXQLFDWLRQV RQ SDJH for details on setting the f...

Page 858: ...eration settings Measurement control Startup mode Date Time System information Serial Normal Host link Parallel Ethernet Communications Normal Flow control None Delimiter CR Timeout 5 s Multi drop OFF...

Page 859: ...mmunications settings The as terisk indicates the default setting Multi drop OFF Multi drop connections are not used If a unit number is set it will be ignored ON Multi drop connections are used With...

Page 860: ...the same address as the connected computer Set a value for the rightmost part of the address that is not duplicated in the network Subnet mask Make the same setting as the connected computer 3 Select...

Page 861: ...page 6 2 14 DISPIMG Reads the memory number containing the image being displayed page 6 2 15 Changes the display image page 6 2 15 EXIT Ends the Ethernet TELNET connection and dis connects the line p...

Page 862: ...dcast command Command Function Page DATASAVE Saves the current scene group data and system data being used page 6 2 13 IMGLOAD Loads image data from an external device page 6 2 16 IMGLOADM Loads image...

Page 863: ...m ory Card and the system data is saved to the Memory Card Input DATASAVE Delimiter Output Command executed correctly OK Delimiter Command not executed correctly ER Delimiter Precaution Do not turn OF...

Page 864: ...ell 6 2 2 4 DISPCOND Display Condition Function 1 Reads the current image display conditions Input DISPCOND Delimiter Output Command executed correctly Condition code Delimiter OK Delimiter Command no...

Page 865: ...t is currently being dis played Input DISPIMG Delimiter Output Command executed correctly Memory number Delimiter OK Delimiter Command not executed correctly ER Delimiter CHECK A value of 1 will be ou...

Page 866: ...external device Output Command executed correctly OK Delimiter Command not executed correctly ER Delimiter CHECK The data transfer is performed with XMODEM CRC or SUM or ZMODEM protocol The XMODEM 1K...

Page 867: ...rrectly ER Delimiter CHECK The XMODEM 1K protocol is not supported Example This example saves the image data contained in memory 2 to the external device Input IMGSAVE 2 Delimiter Output OK Delimiter...

Page 868: ...OK Delimiter Function 2 Changes the mode of the Controller Monitor results not output or RUN results output Input MEASOUT Mode number Delimiter Refer to Function 1 for mode numbers Output Command exe...

Page 869: ...f Normal data is not set SeeAlso Refer to 2XWSXW RUPDW 1RUPDO Function 3 Starts continuous measurement Input MEASURE C Delimiter Output Command executed correctly OK Delimiter One time Measurement res...

Page 870: ...1 This example re registers the unit 2 pattern inspection model Input MODELSET 2 Delimiter Output OK Delimiter CHECK If a unit number other than a model position compensation circle position compensat...

Page 871: ...ads the scene number of the scene being used Input SCENE Delimiter Output Command executed correctly Scene number Delimiter OK Delimiter Command not executed correctly ER Delimiter Example In this exa...

Page 872: ...device to scene 2 Input SCNLOAD 2 Delimiter Output OK Delimiter 6 2 2 19 SCNLOADM Scene Load Memory Card Function Loads scene data from a Memory Card Input SCNLOADM scene number file name Delimiter S...

Page 873: ...ing of the file name Specify the absolute path from the root directory Add the filename extension SCN to the filename Output Command executed correctly OK Delimiter Command not executed correctly ER D...

Page 874: ...r CHECK The data transfer is performed with XMODEM CRC or SUM or ZMODEM protocol The XMODEM 1K protocol is not supported The Controller sends the character string READY to the external device when the...

Page 875: ...correctly ER Delimiter CHECK The XMODEM 1K protocol is not supported Example This example saves the scene group data of scene group 2 to the external device Input SGRSAVE 2 Delimiter Output OK Delimit...

Page 876: ...device Input SYSLOAD Delimiter Output OK Delimiter 6 2 2 28 SYSLOADM System Load Memory Card Function Loads system data from a Memory Card Input SYSLOADM file name Delimiter Specify the drive C0 or C...

Page 877: ...ER Delimiter Example This example saves the system data as the file SYSDAT1 SYD in Memory Card 0 directory DIR01 Input SYSSAVEM C0 DIR01 SYSDAT1 SYD Delimiter Output OK Delimiter 6 2 2 31 UNITDATA Fu...

Page 878: ...e 6 2 53 Density defect page 6 2 55 EC defect page 6 2 59 EC positioning page 6 2 63 Edge position page 6 2 68 Fine matching page 6 2 70 EC circle count page 6 2 72 Pattern inspection page 6 2 74 QUES...

Page 879: ...6 2 99 Display measure page 6 2 100 Display judge page 6 2 100 Display item page 6 2 101 Display time page 6 2 101 Display figure page 6 2 101 Display line page 6 2 101 Display box page 6 2 102 Displ...

Page 880: ...e 1 0 to 255 25 Filtering order Image 0 0 Filtering BGS levels 1 BGS levels Filtering 26 Filtering order Image 1 0 Filtering BGS levels 1 BGS levels Filtering 32 Camera 0 shutter speed 0 1 120 1 1 200...

Page 881: ...ra light level adjustment section Light level number Camera 0 Camera 1 Camera 2 Camera 3 36 52 68 84 A 0 37 53 69 85 B 1 38 54 70 86 C 2 39 55 71 87 D 3 40 56 72 88 E 4 41 57 73 89 F 5 42 58 74 90 G 6...

Page 882: ...dges 18 Filtering Image 1 0 to 9 Same as filtering Image 0 19 Filter size Image 0 0 3 3 1 5 5 20 Filter size Image 1 0 3 3 1 5 5 21 BGS levels lower limit Image 0 0 to 255 22 BGS levels upper limit Im...

Page 883: ...255 23 BGS levels lower limit Image 1 0 to 255 24 BGS levels upper limit Image 1 0 to 255 25 Filtering order Image 0 0 Filtering BGS levels 1 BGS levels Filtering 26 Filtering order Image 1 0 Filterin...

Page 884: ...5 Measurement Y 6 Measurement angle 7 Region 0 Judgement result 8 Gravity X 9 Gravity Y 10 Axis angle 11 Area 12 Reversed area 13 Reference position X 14 Reference position Y 15 Reference angle 16 Re...

Page 885: ...180 000 to 180 000 The following settings data is for processing item region and reference position mea surement Settings data 46 Region 0 Region upper left X 0 to 511 See note 2 47 Region upper left...

Page 886: ...nt compen sation region 0 None None 2 Displacement compen sation region 0 Displacement compen sation region 0 None 3 Displacement compen sation region 0 Displacement compen sation region 1 None 4 None...

Page 887: ...nt position X 9 Measurement position Y 10 Measurement angle 11 Reference position X 12 Reference position Y 13 Reference angle 14 Radius 15 Circular value 16 Line length 1 17 Line length 2 18 Upper le...

Page 888: ...n 0 Search region upper left X 0 to 511 56 Search region upper left Y 0 to 483 57 Search region lower right X 0 to 511 58 Search region lower right Y 0 to 483 The following settings data is for circle...

Page 889: ...specification 0 OFF 1 ON 75 Line angle 2 0 to 359 76 Line angle 3 specification 0 OFF 1 ON 77 Line angle 3 0 to 359 The following settings data is for cross point and multiple cross point measurement...

Page 890: ...Line parallelism 1 to 99 The following settings data is for multiple cross point measurement 104 Region 0 Sorting method 0 X ascending order 1 X descending order 2 Y ascending order 3 Y descending ord...

Page 891: ...dpoint None 15 Midpoint Displacement compen sation region 1 None 16 Displacement compen sation region 0 Displacement compen sation region 0 Displacement compen sation region 0 17 Displacement compen s...

Page 892: ...55 31 Region upper left X 0 to 511 32 Region upper left Y 0 to 483 33 Region lower right X 0 to 511 34 Region lower right Y 0 to 483 35 Reference position X 0 to 511 36 Reference position Y 0 to 483 3...

Page 893: ...ement compen sation region 0 None 5 Displacement compen sation region 1 None None 6 Displacement compen sation region 1 Displacement compen sation region 0 None 7 Displacement compen sation region 1 D...

Page 894: ...asure ment data 0 Judgement result 2 Not measured 1 NG 0 OK 1 Scroll X 2 Scroll Y 3 Scroll q 4 Measurement X 5 Measurement Y 6 Measurement angle 7 Region 0 Judgement result 8 Correlation 9 Position X...

Page 895: ...udgement 0 to 100 46 X upper limit 9 999 999 to 9 999 999 47 X lower limit 9 999 999 to 9 999 999 48 Y upper limit 9 999 999 to 9 999 999 49 Y lower limit 9 999 999 to 9 999 999 50 Angle judgement upp...

Page 896: ...egion 1 Displacement compen sation region 0 None 7 Displacement compen sation region 1 Displacement compen sation region 1 None 8 None Displacement compen sation region 1 None 9 Midpoint None None 10...

Page 897: ...Measurement X 5 Measurement Y 6 Measurement angle 7 Model 0 Judgement result 8 Correlation 9 Position X 10 Position Y 11 Model 1 Judgement result 12 Correlation 13 Position X 14 Position Y 15 Model 2...

Page 898: ...483 49 Model 2 Search region upper left X 0 to 511 50 Search region upper left Y 0 to 483 51 Search region lower right X 0 to 511 52 Search region lower right Y 0 to 483 53 Model 3 Search region upper...

Page 899: ...2 Black defect 3 White defect 4 Edge 75 Circle 0 radius circumference 20 to 242 76 Circle 1 radius circumference 20 to 242 77 Skipping angle 0 4 to 2 0 78 Comparing pitch 1 to 9 79 Necessary number o...

Page 900: ...e note 4 Region X 2 See note 5 Region Y 2 See note 6 Gravity X 7 Gravity Y 8 Axis angle 9 Area 10 Reversed area 11 Reference position X 12 Reference position Y 13 Reference angle 14 Reference area 15...

Page 901: ...999 130 X lower limit 9 999 999 to 9 999 999 131 Y upper limit 9 999 999 to 9 999 999 132 Y lower limit 9 999 999 to 9 999 999 133 Area upper limit 0 000 to 9 999 999 999 134 Area lower limit 0 000 t...

Page 902: ...k light 148 Edge level upper edge 0 to 100 149 Noise level upper edge 0 to 255 150 Noise width upper edge 0 to 255 151 Offset width upper edge 511 to 511 152 Edge detection direction right edge 0 1 2...

Page 903: ...Y left edge 0 to483 172 Region upper left X upper edge 0 to 511 173 Region upper left Y upper edge 0 to 483 174 Region lower right X upper edge 0 to 511 175 Region lower right Y upper edge 0 to483 17...

Page 904: ...20 Verification 0 ON 1 OFF 21 Candidate level 0 to 99 22 Interpolation 0 OFF 1 ON 23 X upper limit 9 999 999 to 9 999 999 24 X lower limit 9 999 999 to 9 999 999 25 Y upper limit 9 999 999 to 9 999 99...

Page 905: ...fect 8 Max density 9 Min density 10 Deviation 11 Large defect position X 12 Large defect position Y 13 Small defect position X 14 Small defect position Y 15 Deviation position X 16 Deviation position...

Page 906: ...tch 1 to 6 The following settings data is for area var box measurement Settings data 192 Region 0 Measurement direction 0 X line 1 Y line 2 Box 193 Edge detection direction left edge 0 1 2 3 194 Edge...

Page 907: ...6 Offset width lower edge 511 to 511 The following settings data is for defect deviation measurement 217 Region 0 Defect judgement 0 to 127 The following data is for the defect line inspection region...

Page 908: ...Region upper left Y right edge 0 to 483 247 Region lower right X right edge 0 to 511 248 Region lower right Y right edge 0 to 483 249 Region upper left X lower edge 0 to 511 250 Region upper left Y l...

Page 909: ...parameters for defect deviation 264 Region 0 Deviation reference position X 0 to 511 265 Deviation reference position Y 0 to 483 266 Region 1 Large defect flag 0 OFF 1 ON to Same as for region 0 770 R...

Page 910: ...k 1 White 2 Both 70 Latitude of angle 0 to 99 71 Circle search 0 OFF 1 ON 72 Circle center X coordinate 0 to 511 73 Circle center Y coordinate 0 to 483 74 Circumference radius 3 to 512 75 Circumferenc...

Page 911: ...X upper limit 9 999 999 to 9 999 999 188 X lower limit 9 999 999 to 9 999 999 189 Y upper limit 9 999 999 to 9 999 999 190 Y lower limit 9 999 999 to 9 999 999 191 Area upper limit 0 000 to 9 999 999...

Page 912: ...on 0 to calculate the numbers for regions 1 to 7 The following settings data is for gravity and area Settings data 205 Inspection region 0 Skipping X 1 to 15 206 Skipping Y 1 to 15 207 Fill profile 0...

Page 913: ...13 Upper left apex Y 14 Lower left apex X 15 Lower left apex Y 16 Upper right apex X 17 Upper right apex Y 18 Lower right apex X 19 Lower right apex Y 20 No of cross points See note 21 Cross point po...

Page 914: ...point position B X 42 Cross point position B Y 43 Cross point position C X 44 Cross point position C Y 45 Cross point position D X 46 Cross point position D Y 47 Cross point position E X 48 Cross poi...

Page 915: ...gion upper left X 0 to 511 506 Search region upper left Y 0 to 483 507 Search region lower right X 0 to 511 508 Search region lower right Y 0 to483 509 Reference position X 0 to 511 510 Reference posi...

Page 916: ...cification 0 OFF 1 ON 528 Line angle 2 0 to 359 529 Line angle 3 specification 0 OFF 1 ON 530 Line angle 3 0 to 359 The following settings data is for cross point and multiple cross point measurements...

Page 917: ...1 to 200 550 Short side lower limit 1 to 200 551 Short side upper limit 1 to 200 552 Long side distance lower limit 1 to 200 553 Long side distance upper limit 1 to 200 554 Short side distance lower l...

Page 918: ...ent result 2 Not measured 1 NG 0 OK 1 Region 0 Judgement result 2 Edge position X 3 Edge position Y 4 Reference position X 5 Reference position Y 6 Region 1 Judgement result to Same as for region 0 36...

Page 919: ...rection 0 1 2 3 53 Edge color 0 Light dark 1 Dark light 54 X upper limit 9 999 999 to 9 999 999 55 X lower limit 9 999 999 to 9 999 999 56 Y upper limit 9 999 999 to 9 999 999 57 Y lower limit 9 999 9...

Page 920: ...6 2 70 Normal Serial Interface Section 6 2 Fine Matching Measurement Data Data Details Measure ment data 0 Judgement result 2 Not measured 1 NG 0 OK 1 Quantity 2 Area 3 Gravity X 4 Gravity Y...

Page 921: ...y level 1 to 5 41 Difference 0 to 255 See note 1 42 Perturbation 0 OFF 1 ON 43 Normalization 0 OFF 1 ON 44 Defect display 0 Simple 1 Detail 45 Model registration area upper left X 0 to 511 See note 2...

Page 922: ...alculate the numbers for circles 1 to 62 Data Setting Reading 41 Reflected in the white defect and black defect differences The white defect difference is output 57 Reflected in the white defect diffe...

Page 923: ...action lower limit 10 to 255 274 Edge extraction upper limit 10 to 255 275 Inspected region upper left X 0 to 511 See note 276 Inspected region upper left Y 0 to 483 See note 277 Inspected region lowe...

Page 924: ...esult 2 Not measured 1 NG 0 OK 1 Region 0 Judgement result 2 Correlation 3 Position X 4 Position Y 5 Reference position X 6 Reference position Y 7 Region 1 Judgement result to Same as for region 0 379...

Page 925: ...ote 517 Model position upper left Y 0 to 483 See note 518 Model position lower right X 0 to 511 See note 519 Model position lower right Y 0 to 483 See note 520 Model reference position X 0 to 511 521...

Page 926: ...similarity 100 Candidate 2 code 101 Candidate 2 similarity 102 Row 2 character 1 String similarity 103 Candidate 1 code 104 Candidate 1 similarity 105 Candidate 2 code 106 Candidate 2 similarity to Ro...

Page 927: ...sation 0 to 10 902 Binary method 0 Manual 1 Auto 903 Binary lower limit threshold 0 to 255 904 Binary upper limit threshold 0 to 255 905 Reverse binary 0 OFF 1 ON 906 Extraction method 0 Gap search 1...

Page 928: ...itachi 11 7 dot Marconi 12 7 dot Domino 13 7 dot Linx 14 7 dot Willet 15 7 dot Imaje 16 7 dot KGK 17 7 dot EDM 18 9 to 12 dot 19 Over 14 dot 917 Laser font 0 All 1 Gothic 2 OCRA 3 OCRB 4 SEMI 918 Stam...

Page 929: ...nditions 0 1 to 100 939 1 1 to 100 940 2 1 to 100 941 3 1 to 100 942 4 1 to 100 943 5 1 to 100 944 6 1 to 100 945 7 1 to 100 946 8 1 to 100 947 9 1 to 100 948 A 1 to 100 949 B 1 to 100 950 C 1 to 100...

Page 930: ...er right X coordinate 0 to 511 984 Lower right Y coordinate 0 to 483 985 Fixed 1st character Upper left X coordinate 0 to 511 986 Upper left Y coordinate 0 to 483 987 Lower right X coordinate 0 to 511...

Page 931: ...s for region 0 1243 Region 3 Mode 0 Fixed region 1 Auto extraction to Same as for region 0 1331 Fixed 20th character Lower right Y coordinate 0 to 483 1332 Ring characters 0 0 1 O Data Details Data De...

Page 932: ...el position upper left X 0 to 511 See note 79 Model position upper left Y 0 to 483 See note 80 Model position lower right X 0 to 511 See note 81 Model position lower right Y 0 to 483 See note 82 Model...

Page 933: ...erface Section 6 2 ECM Search Measurement Data Data Details Measure ment data 0 Judgement result 2 Not measured 1 NG 0 OK 1 EC correlation 2 Search position X 3 Search position Y 4 Reference position...

Page 934: ...511 See note 24 Model region Y 1 0 to 483 See note 25 Model region X 2 0 to 511 See note 26 Model region Y 2 0 to 483 See note 27 Reference X 0 to 511 28 Reference Y 0 to 483 29 Search region X 1 0 to...

Page 935: ...5 Candidate 2 similarity 6 Digit 2 Judgement 7 Candidate 1 code 8 Candidate 1 similarity 9 Candidate 2 code 10 Candidate 2 similarity 11 Digit 3 Judgement 12 Candidate 1 code 13 Candidate 1 similarit...

Page 936: ...ensation 0 to 10 37 Binary method 0 Manual 1 Auto 38 Binary lower limit threshold 0 to 255 39 Binary upper limit threshold 0 to 255 40 Reverse binary 0 OFF 1 ON 41 Extraction method 0 Gap search 1 Dil...

Page 937: ...ot Imaje 16 7 dot KGK 17 7 dot EDM 18 9 to 12 dot 19 Over 14 dot 52 Laser font 0 All 1 Gothic 2 OCRA 3 OCRB 4 SEMI 53 Stamp font 0 All 1 Gothic 2 Ming style 3 OCRA 4 OCRB 60 Lot number digits 1 to 4 6...

Page 938: ...left Y coordinate 0 to 483 90 Lower right X coordinate 0 to 511 91 Lower right Y coordinate 0 to 483 92 Fixed 3rd digit Upper left X coordinate 0 to 511 93 Upper left Y coordinate 0 to 483 94 Lower r...

Page 939: ...See note 37 Binary level Upper limit 0 to 255 38 Lower limit 0 to 255 39 Reverse binary level 0 Not reversed 1 Reversed 40 Area Upper limit 0 000 to 9 999 999 999 41 Lower limit 0 000 to 9 999 999 999...

Page 940: ...Upper limit 9 999 999 to 9 999 999 36 Lower limit 9 999 999 to 9 999 999 37 Gravity Y Upper limit 9 999 999 to 9 999 999 38 Lower limit 9 999 999 to 9 999 999 39 Area Upper limit 0 000 to 9 999 999 9...

Page 941: ...9 36 Pitch lower limit 0 to 9 999 999 37 Width upper limit 0 to 9 999 999 38 Width lower limit 0 to 9 999 999 39 Region upper left X 0 to 511 40 Region upper left Y 0 to 483 41 Region lower right X 0...

Page 942: ...s Settings data 31 Measurement image 0 Image 0 1 Image 1 32 Density average upper limit 0 to 255 000 33 Density average lower limit 0 to 255 000 34 Density deviation upper limit 0 to 127 000 35 Densit...

Page 943: ...result 1 3 Calculation result 2 4 Calculation result 3 5 Calculation result 4 6 Calculation result 5 7 Calculation result 6 8 Calculation result 7 9 Judgement result 0 1 NG 0 OK 10 Judgement result 1...

Page 944: ...it 3 9 999 999 999 to 9 999 999 999 25 Judgement lower limit 4 9 999 999 999 to 9 999 999 999 26 Judgement upper limit 4 9 999 999 999 to 9 999 999 999 27 Judgement lower limit 5 9 999 999 999 to 9 99...

Page 945: ...ning upper limit 9 999 999 999 to 9 999 999 999 21 Display range lower limit 9 999 999 999 to 9 999 999 999 22 Display range upper limit 9 999 999 999 to 9 999 999 999 23 Recording interval 1 to 99 99...

Page 946: ...number for false 1 End processing 0 to 32767 Unit number 10 Condition 0 A B 1 A B 2 A B 3 A B 4 A B Data Details Measure ment data 0 Judgement result 2 Not measured 1 NG 0 OK 1 DI input value 2 Desti...

Page 947: ...igits 0 to 3 20 Negative expression 0 1 8 21 Field separator 0 None 1 Comma 2 Tab 3 Space 4 CR LF 22 Record separator 0 None 1 Comma 2 Tab 3 Space 4 CR LF 23 0 suppress 0 OFF 1 ON 24 Output drive 0 Sl...

Page 948: ...5 Judgement lower limit 0 9 999 999 999 to 9 999 999 999 66 Judgement upper limit 0 9 999 999 999 to 9 999 999 999 67 Judgement lower limit 1 9 999 999 999 to 9 999 999 999 68 Judgement upper limit 1...

Page 949: ...etails Settings data 17 Output format 0 ASCII 1 Binary 18 Integer digits 0 to 8 19 Decimal digits 0 to 3 20 Negative expression 0 1 8 21 Field separator 0 None 1 Comma 2 Tab 3 Space 4 Delimiter 22 Rec...

Page 950: ...sition 0 to 23 35 Reverse display 0 OFF 1 ON 36 Display color 0 Normal color 1 OK color 2 NG color 37 Integer digits 0 to 8 38 Decimal digits 0 to 3 Data Details Measure ment data 0 Display judgement...

Page 951: ...lay unit number 0 to 9 999 Data Details Settings data 32 Font size 0 Small 1 Normal 2 Large 33 Display digit position 0 to 63 34 Display line position 0 to 23 35 Reverse display 0 OFF 1 ON 36 Display...

Page 952: ...ement value 1 1st point Y measurement value 2 2nd point X measurement value 3 2nd point Y measurement value Data Details Settings data 32 Display color 0 OK color 1 NG color 33 Display properties 0 So...

Page 953: ...ITDAT2 Function 1 Reads the character string for QUEST character verification Input UNITDAT2 unit No data Delimiter Specify a unit number between 0 and 9 999 For information on data refer to LVW RI DW...

Page 954: ...the system s version information Input VERGET Delimiter Output Command executed correctly Version information Delimiter OK Delimiter Command not executed correctly ER Delimiter Example System version...

Page 955: ...inue to the next data field Digital Output Range 9 999 999 999 measurement 9 999 999 999 The minimum value of 9 999 999 999 will be output for measurements less than 9 999 999 999 The maximum value of...

Page 956: ...of 2 147 483 648 will be output for measurements less than 2 147 483 648 The maximum value of 2 147 483 647 will be output for measurements greater than 2 147 483 647 JG Judgement Outputs The followi...

Page 957: ...ed communications specifications settings and I O format when using the Controller s serial interface RS 232C RS 422 to communicate with an external device such as a Programmable Controller PLC Note E...

Page 958: ...onnections CHECK Set the output data using the Host Link data output processing item Setting Mode Command inputs are not received Monitor Mode Command inputs are received but the measurement results a...

Page 959: ...be displayed on the Controller s screen and the parallel interface s ERR signal will be turned ON Controller Check whether command has been set in the Read Area Send the 0 Clear command Execute the co...

Page 960: ...mmable Controller may be disconnected or mal functioning An error message will be displayed on the Controller s screen and the parallel interface s ERR signal will be turned ON Controller The parallel...

Page 961: ...d and Communications Mode Use the following procedure to set communications specifications such as the baud rate and data length Set the same communications specifications in the Controller and the ex...

Page 962: ...ting System settings Camera settings Communication Display Operation settings Measurement control Startup mode Date Time System information System settings Camera settings Communication Display Operat...

Page 963: ...s and the location of the Write Area where the Controller outputs the execution results 1 Select Host link communications The Communications Host link window will be displayed 2 Set the locations of t...

Page 964: ...to 9995 and the default setting is 0 Write area Select the data area where the Write Area is located The Controller outputs execution results to the Write Area Select the IR I O area HR area LR area...

Page 965: ...ne time Measurement Executes one measurement Command code Function Page 0010 Executes one measurement page 6 3 9 0011 Starts continuous measurement page 6 3 10 0012 Stops continuous measurement page 6...

Page 966: ...ts the scene number currently being used If the current scene num ber is 31 the scene number will rollover to 0 0022 Switch Scene Decrement Scene Number by 1 Decrements the scene number currently bein...

Page 967: ...ene group number currently being used If the current scene group number is 0 the number will rollover to scene group 31 0033 Read Scene Group Number Reads the scene group number currently being used R...

Page 968: ...e Up and Down Keys to switch between each input image This is only possible when the image size is set to All 0066 Data Save Saves the current scene group data and system data that is being used Sys t...

Page 969: ...ents 15 to 12 11 to 8 7 to 4 3 to 0 0 0001 0000 0110 0000 Command code 1 103 digit 102 digit 101 digit 100 digit Unit number 00 to 9999 2 103 digit 102 digit 101 digit 100 digit Data code 0 to 9999 3...

Page 970: ...ta output will not be interrupted midway Example 1 This example shows the data output when the data 0 measurement is 143 250 data 1 is not set and the data 2 measurement is 6 943 298 103 digit Sign 00...

Page 971: ...te flags 0000 5 0110 1001 0100 0011 Four lowest integer digits 6 1111 0000 0000 0000 Sign and two highest integer digits 7 0000 0010 1001 1000 Decimal point Data Write Area word Bits Contents 15 to 12...

Page 972: ...llowing time chart The write flags are updated when the corresponding data is output OFF ON OFF ON 0000 1111 0000 1111 RUN BUSY Data output Write flags for data 0 to 6 Write flag for data 7 Run Mode e...

Page 973: ...on Manual for details on setting the host link communications parameters Controller Settings The communications conditions and expression settings are as follows Communications Settings Host Link Data...

Page 974: ...Input command area Initialize DM 0100 to 0000 Data 0 judgement results area Initialize DM 0106 to F000 Initialize the write flags Read and Write Areas for communications Host Link between the Control...

Page 975: ...indicate an NG no good result 00301 MOV 21 DM0106 010 25313 Detects a change in the status of the data 0 write flags DIFD 14 00201 DIFU 13 00200 01015 00200 00201 00215 ANDW 34 DM0107 0001 DM0200 2550...

Page 976: ...er s menus from a per sonal computer via a serial interface RS 232C RS 422 or Ethernet connec tion by inputting codes or keys that correspond to Console keys Note The RS 232C RS 422 connection and Eth...

Page 977: ...1 1 connection can be made with menu operations the Controller s menu operations do not support 1 N connections RS 232C or RS 422 Connections 1 Move the cursor to MON or RUN and press the ENT Key 2 Se...

Page 978: ...Refer to 6HWWLQJ RPPXQLFDWLRQV 6SHFLILFDWLRQV The following table shows the possible communications settings The asterisk indicates the default setting Communications Serial Interface Baud rate Data...

Page 979: ...in Monitor Mode and Run Mode Console Key Input from RS 232C Key Code ESC Key CTRL 1B TRIG Key CTRL A 01 ENT Key CTRL M 0D SHIFT ESC Keys CTRL I TAB 09 SHIFT TRIG Keys CTRL T 14 SHIFT ENT Keys CTRL R...

Page 980: ...lenames and comments that will be dis played on screen Characters can be input only when the software keyboard is being displayed on the Controller s screen Enclose the input characters within double...

Page 981: ...7 1 SECTION 7 Appendices 7 1 Set Up Menu 7 2 7 2 Troubleshooting 7 4 7 3 FAQ 7 9 7 4 Terminology 7 12 7 5 Character Codes 7 15 7 6 Menu Hierarchy 7 16...

Page 982: ...displayed 2 Select Execute Precaution Do not turn OFF the power or input a RESET signal while a message is being displayed in any save or load operation Data in memory will be de stroyed and the Cont...

Page 983: ...ion 1 Press the SHIFT ESC Keys at the basic Setup Menu Screen The Setup Menu version information will be displayed 2 Press the ENT Key The screen in 1 will return Set up Select items Install Backup da...

Page 984: ...execute installation Refer to QVWDOOLQJ WKH SSOLFDWLRQ 6RIWZDUH Intelligent Lighting is not selected Check the settings under SYS Camera settings Refer to DPHUD 6HWWLQJV This camera cannot use with I...

Page 985: ...nnot capture display during last NG display Check the Image status setting under SYS Conditions Display setting Reason Either Last NG before scroll or Last NG after scroll is selected under Image stat...

Page 986: ...sage appears after restart it may mean that the Controller is faulty Contact your OMRON representative Refer to the Setup Manual and to 1RUPDO 6HULDO QWHUIDFH RVW LQN 6HULDO QWHUIDFH and 6HULDO QWHUID...

Page 987: ...maged and cannot be loaded Date time settings error Set the correct date and time Reason A date not in the calendar or an invalid time has been input Refer to 6HWWLQJ WKH DOHQGDU DWH DQG 7LPH DWH 7LPH...

Page 988: ...e matching Set the model registration range to within 6 6 to 505 477 For model position compensation Register an image with high contrast as the model For circle position compensation Register an imag...

Page 989: ...is performed before or after Refer to page 5 7 in 6 7 21 6 VWHP 6HWWLQJV Why is a memory image not display even when the Shift Up Down Keys are pressed when Last NG is displayed on the screen Memory i...

Page 990: ...pression that will reference the additional expression Refer to DOFXODWLRQ Is there any way to count NG images Yes by using the Calculation processing item Use the following proce dure Example Counted...

Page 991: ...For example the switch scene group command was input but there is no Memory Card mounted in Memory Card slot 1 so the current scene group data was unable to be saved The ERR signal turns ON In what f...

Page 992: ...a negative number by inverting all of the bits of the positive value and then adding 1 Example The 2 s complement of 1 is expressed as follows The value 1 can be derived from 0 1 There is an easy way...

Page 993: ...to external devices Before scroll After scroll Center of gravity The center of gravity is calculated by regarding the white pixels as a sheet of thick paper of uniform thickness The center of gravity...

Page 994: ...the transmission and then the receiving side notifies the sending side when it wants the transmission to be restarted Flow control methods include both hardware and software methods The Controller use...

Page 995: ...Decimal Outputs Numeric value of the leftmost digit of the recognized character x 16 Numeric value of the rightmost digit output value Example When the recognized character is 2 the output will be 50...

Page 996: ...r to 6 7 21 0RQLWRU 0RGH DQG 5XQ 0RGH SYS Camera settings Refer to 6 7 21 6 VWHP 6HWWLQJV Communications Serial Normal Host link Parallel Ethernet Character size Display settings Monitor Display Desig...

Page 997: ...efer to 6 7 21 2WKHU XQFWLRQV Scn Group data Scene data System Scn Group Image data Memory card Clear images Clear measurement Line brightness I O monitor Backup flash memory Serial Parallel SAVE Refe...

Page 998: ...7 18 Menu Hierarchy Section 7 6...

Page 999: ...and 6 102 Infor mation was added on new processing items and commands Pages 1 3 and 1 63 Exit was changed to turn power OFF Pages 1 46 1 47 2 20 2 30 2 37 2 45 2 70 2 75 2 80 2 81 2 83 2 84 2 86 to 2...

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Omron F250-UME, Software Manual

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