Suzuki RA410, Manual

Page: 315 / 761

INSPECTION
Cylinders
Inspect cylinder walls for scratches, roughness, or ridges which
indicate excessive wear. If cylinder bore is very rough or deeply
scratched, or ridged, rebore cylinder and use oversize piston.
Using a cylinder gauge, measure cylinder bore in thrust and ax-
ial directions at two positions as shown in figure.
If any of following conditions is noted, rebore cylinder.
1) Cylinder bore dia. exceeds limit.
2) Difference of measurements at two positions exceeds taper
limit.
3) Difference between thrust and axial measurements exceeds
out-of-round limit.
Cylinder bore dia. limit: 68.070 mm (2.6799 in.)
Taper and out-of-round limit: 0.10 mm (0.0039 in.)
NOTE:
If any one of four cylinders has to be rebored, rebore all
four to the same next oversize. This is necessary for the
sake of uniformity and balance.
1. 50 mm (1.96 in.)
2. 90 mm (3.54 in.)
Pistons
Inspect piston for faults, cracks or other damaged.
Damaged or faulty piston should be replaced.
Piston diameter:
As indicated in figure, piston diameter should be measured at a
position 19 mm (0.75 in.) from piston skirt end in the direction
perpendicular to piston pin.
1. 19 mm (0.75 in.)
6A4-56 ENGINE MECHANICAL
Standard
67.970 – 67.990 mm
(2.6760 – 2.6768 in.)
Piston
diameter
Oversize:
0.25 mm
(0.0098 in.)
68.220 – 68.240 mm
(2.6858 – 2.6866 in.)
0.50 mm
(0.0196 in.)
68.470 – 68.490 mm
(2.6957 – 2.6965 in.)