Suzuki RA410, Manual

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Install new tie rod lock washer (2) as shown and tie rod (3) to
steering rack (1). Align clawed part “A” of washer with flat part
“B” of steering rack.
Tighten tie rod inside ball nut to specified torque.
Tightening Torque
(a): 85 N·m (8.5 kg-m, 61.5 lb-ft)
1
2
3, (a)
“A”
“B”
Bend lock washer to tie rod side as shown.
Before installing boot to steering rack housing (1), make sure
that rack side mount (2) is positioned as shown.
“a”: 0.9 – 1.9 mm (0.04 – 0.07 in)
“a”
Position boot properly in grooves of gear case and tie rod and
clamp it with wire (1) and clip (2).
Wire (1) should be new and should go around twice and be tight-
ened with its both ends twisted together. The twisted ends
should be bent in the circumferential direction. After this, check
to ensure that boot is free from twist and bent.
CAUTION:
Never apply grease to part which contacts rack side rack
mount part “A”.
“A”
2
3B-12 MANUAL RACK AND PINION