Suzuki RA410, Manual

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3B-4 MANUAL RACK AND PINION
1. Steering rack
: Apply SUZUKI SUPER GREASE E
99000-25050 to entire surface of rack.
2. Tie-rod lock washer
3. Steering tie-rod
: Apply SUZUKI SUPER GREASE E
99000-25050 to rack end ball joint.
4. Tie-rod end
5. Boot
: Apply SUZUKI SUPER GREASE E
99000-25050 to contacting part of
tie-rod and boot.
6. Steering pinion
: Apply SUZUKI SUPER GREASE E
99000-25050 to all around pinion teeth
and mating surface of pinion needle bearing.
7. Steering gear case oil seal
: Apply SUZUKI SUPER GREASE E
99000-25050 to oil seal lip.
8. Pinion bearing plug
: Fill SUZUKI SUPER GREASE E
99000-25050 to inside of pinion bearing.
9. O-ring
10. Steering pinion needle bearing
11. Rack damper screw
: Apply SUZUKI BOND No. 1207C
99000-31150 to thread of damper screw.
12. Rack plunger spring
13. Steering rack plunger
: Apply SUZUKI SUPER GREASE E
99000-25050 to slinding part of plunger.
14. Steering rack housing and gear case
15. Steering rack side mount
16. Steering pinion side mount
17. Pinion bearing
: Apply SUZUKI SUPER GREASE E
99000-25050 to rollers of pinion bearing.
19 25 N·m (2.5 kg-m)
3 85 N·m (8.5 kg-m)
1
5
7
4
2
43 N·m (4.3 kg-m)
45 N·m (4.5 kg-m)
8
95 N·m (9.5 kg-m)
9
11
40 N·m
(4.5 kg-m)
13
6
12
16
14
15
25 N·m (2.5 kg-m)
17
: Tightening Torque
: Do not reuse