Suzuki RA410, Manual

Page: 512 / 761

INSPECTION AND REASSEMBLY
1) Clean all components thoroughly, inspect them for any ab-
normality and replace with new ones as necessary.
2) If synchronizer parts need to be repaired, check clearance “a”
between ring (1) and gear (2), each chamfered tooth of gear,
ring and sleeve, then determine parts replacement.
Clearance “a”: Standard 1.0 – 1.4 mm (0.039 – 0.055 in.)
Service limit 0.5 mm (0.019 in.)
2
1
3) To ensure lubrication, air blow oil holes (1) and make sure that
they are free from any obstruction.
2. Input shaft
2
1
4) Fit high speed synchronizer sleeve (1) to hub (2), insert 3 keys
(3) in it and then set springs (4) as shown in left figure.
NOTE:
No specific direction is assigned to high speed synchro-
nizer sleeve or each key but it is assigned as assembly.
Size of high speed synchronizer sleeve, hub, keys and
springs is between those of low speed and 5th speed
ones.
A = B
C: Long flange (Clutch side)
D: Key way
Clutch side
(3rd gear
side)
3
4
3
2
1
2
Clutch
side
3
5) Drive in right bearing (1) using special tool and hammer.
Special Tool
(A): 09913-80112
MANUAL TRANSMISSION 7A-19