Suzuki RA410, Manual

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AUTOMATIC TRANSMISSION 7B-33
CAUTION:
As the automatic transmission consists of high level precision parts, be sure to observe the following
cautions for handling them in disassembly and reassembly.
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Select a clean place free from dust or dirt for overhauling.
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Place a rubber mat on the working bench to protect parts.
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When separating case joints tap with a plastic hammer lightly. Do not pry with a screwdriver or such.
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Before disassembling transmission, wash off dirt and other objects on it so that they will not get inside
of transmission during disassembly and reassembly.
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Keep component parts in group for each sub assembly and avoid mixing them up.
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Clean all parts with cleaning solvent thoroughly and air dry them.
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Use kerosene or automatic transmission fluid as cleaning solvent.
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Do not use wiping cloths or rags to clean or dry parts.
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All fluid passages should be blown out and checked to make sure that they are not obstructed.
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Keep face and eyes away from solvent spray while air blowing parts.
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Check mating surface for irregularities and remove them, if any, and clean it again.
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Soak new clutch discs and brake band in transmission fluid for 2 hours or more before assembly.
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Replace all gaskets and O rings with new ones.
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Apply automatic transmission fluid to all O rings except oil pump cover seal.
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When installing seal ring, be careful so that it is not expanded excessively, extruded or caught.
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Replace oil seals that are removed and apply grease to their lips.
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Before installing, be sure to apply automatic transmission fluid to sliding, rolling and thrusting surface
of all component part. Also after installation, make sure to check each part for proper operation.
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Always use torque wrench when tightening bolts.