Suzuki RA410, Manual

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6) Install 3rd gear needle bearing, apply oil to it, then install 3rd
gear (1) and synchronizer ring (2).
7) Drive in high speed sleeve & hub assembly (3) using special
tool and hammer.
NOTE:
While press-fitting sleeve & hub assembly, make sure
that synchronizer ring key slots are aligned with keys
in sleeve & hub assembly.
Check free rotation of 3rd gear after press-fitting sleeve
& hub assembly.
Needle bearings and synchronizer rings for 3rd and 4th
are identical respectively.
Special Tool
(B): 09913-84510
A: Align key slots with keys
3
2
1
4
8) Install circlip (1), needle bearing (2), apply oil to bearing, then
install synchronizer ring (3) and 4th gear (4).
NOTE:
Confirm that circlip is installed in groove securely.
9) Press-fit left bearing (1) and 5th gear spacer (2) using special
tool and hammer.
Special Tool
(C): 09925-98221
10) Using the same special tool, drive in 5th gear spacer.
(C)
2
1
CAUTION:
To prevent 5th gear spacer from being distorted be-
cause of excessive compression, do not press-fit it
with L bearing at once.
COUNTERSHAFT ASSEMBLY
DISASSEMBLY
1) Drive out countershaft left bearing cone (1) with 4th gear (2) us-
ing puller (3) and press (4).
CAUTION:
Use puller and press that will bear at least 5 ton
(11,000 lb) safely.
To avoid tooth damage, support 4th gear at flat side
of puller.
4
1
2
3
7A-20 MANUAL TRANSMISSION