Suzuki RA410, Manual

Page: 103 / 761

Apply grease to all around pinion teeth (2), pinion needle bearing
(5) and gear case oil seal lip (1).
“A”: Grease 99000-25050
Fit gear case O-ring (4) in groove of pinion bearing plug.
1. Gear case oil seal
2. Pinion teeth
3. Fill inside of pinion
bearing plug with
grease.
4. Gear case O-ring
5. Pinion needle bearing
1, “A”
5, “A”
Install pinion assembly and tighten pinion bearing plug to speci-
fied torque.
Special Tool (43 mm socket)
(A): 09944-26011
Tightening torque
(a): 95 N·m (9.5 kg-m, 69.0 lb-ft)
(A)
(a)
Apply grease lightly to sliding part of plunger against rack.
Grease: SUZUKI SUPER GREASE E (99000-25050)
Install rack plunger (3), rack plunger spring (2) and rack damper
screw (1) and adjust rotation torque of pinion as follows.
(i) Tighten rack damper screw (1) to specified torque.
Tightening Torque
(a): 12 N·m (1.2 kg-m, 9.0 lb-ft)
1, (a)
3
2
(ii) After tightening rack damper screw to specified torque, turn
it back by 75
5
– 90
5
and check for rotation torque of pinion.
If it is not as specified below, adjust so that it will be within
specified torque range.
Special Tool
(E): 09944-18211
Rotation torque of pinion
0.4 – 1.1 N
V
m (0.04 – 0.11 kg-m, 0.3 – 1.0 lb-ft)
Also, check if rack as a whole moves smoothly.
(iii)Apply sealant to thread of damper screw (2) and tighten lock
nut (1) to specified torque.
“A”: Sealant 99000-31150
Tightening Torque
(a): 40 N·m (4.0 kg-m, 29.0 lb-ft)
(E)
2
1, (a)
“A”
MANUAL RACK AND PINION 3B-11