Suzuki RA410, Manual

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DIFFERENTIAL ASSEMBLY
DISASSEMBLY
1) Using special tool, remove right bearing (1).
Special Tool
(A): 09913-65810
(B): 09925-88210
2) Drive out exciter ring (2) using puller and press.
3) Remove left bearing using puller while supporting its center
shaft as described above.
4) Support differential case with soft jawed vise and remove 8 final
gear bolts then take out final gear.
(A)
(B)
1
2
5) Drive out differential side pinion shaft (1) and then disassemble
component parts.
1
ADJUSTMENT AND REASSEMBLY
Judging from abnormality noted before disassembly and what is
found through visual check of component parts after disassembly,
prepare replacing parts and proceed to reassembly. Make sure
that all parts are clean.
1) Assemble differential gear (1) and measure thrust play of differ-
ential gear as follows.
Special Tools
(A): 09900-20606
(B): 09900-20701
Diff. gear thrust play: 0.03 – 0.40 mm (0.0012 – 0.015 in.)
Left Side
Hold differential assembly with soft jawed vise and apply
measuring tip of dial gauge to top surface of gear.
Using 2 screwdrivers (2), move gear up and down and read
movement of dial gauge pointer.
Left side
2
1
2
MANUAL TRANSMISSION 7A-25