Suzuki RA410, Manual

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REASSEMBLY
1) Join input shaft (1), countershaft (2), low speed gear shift shaft
assembly (3) and high speed gear shift shaft assembly (4) all
together, then install them into right case (5).
NOTE:
Input shaft right bearing on shaft can be installed into
right case by tapping shaft with plastic hammer.
Check to make sure that counter shaft is engaged with
final gear while installing.
CAUTION:
To protect the oil seal from damage, wind vinyl tape to
the spline section of the input shaft when installing it.
“A”: Wind vinyl tape
4
3
5
1
2
2) Install 5th & reverse gear shift shaft (1) with 5th & reverse gear
shift guide shaft (2) into right case (3). Reverse gear shift arm
(4) has to be joined with reverse gear shift lever (5) at the same
time.
3) Place reverse gear shift lever, fasten it with 2 bolts after applying
thread lock cement.
“A”: Thread lock cement 99000-32110
Tightening Torque
(a): 23 N·m (2.3 kg-m, 17.0 lb-ft)
NOTE:
When installing reverse gear shift lever, set distance “a”
between lever end and shaft bore to be 5 mm (0.2 in.).
Distance “a”: 5 mm (0.2 in.)
Distance “a” can be measured by installing reverse gear
shaft provisionally.
When “a” is 5 mm (0.2 in.), clearance between reverse
idler gear groove and shift lever end will be 1 mm (0.04
in.).
5
3
(a), “A”
1
2
“a”
4
4) Set reverse idler gear (1) with reverse gear shift lever (2), insert
reverse gear shaft (3) into case (4) through idler gear and then
align A in shaft with B in case.
NOTE:
Make sure that washer (5) has been installed in shaft at
above the gear.
Check to confirm that reverse gear shift lever end has
clearance 1 mm (0.04 in.) to idler gear groove.
3
5
2
4
1
B
A
MANUAL TRANSMISSION 7A-27