Suzuki RA410, Manual

Page: 523 / 761

15) Assemble 5th speed synchronizer sleeve (1) and hub (2) with
keys (3) and springs (4).
NOTE:
Short side C in keys, long boss D in hub and chamfered
spline F in sleeve should face inward (5th gear side).
A = B
C: Short side (Inward)
D: Long boss (Inward)
E: Key way
F: Chamfered spline (Inward)
1
2
3
4
3
1
Short
side C Long
side
Clutch
side
3
16) Install 5th gear to counter shaft (1) facing machined boss A in-
ward.
17) Apply oil to 5th gear bearing and set bearing.
A: Machined boss
(Inside)
B: No machining
(Outside)
18) Install counter shaft nut as follows:
a. Shift low speed gear shift shaft (2) to 1st gear position and
high speed gear shift shaft (3) to 3rd gear position.
b. Tighten nut with above double engagement and return shift
shafts to natural position.
Tightening Torque
(a): 70 N·m (7.0 kg-m, 51.0 lb-ft)
1, (a)
1. Input shaft 5th gear
2. Counter shaft nut
(3)
(2)
7A-30 MANUAL TRANSMISSION