Suzuki RA410, Manual

Page: 643 / 761

9
BODY SERVICE 9-1
SECTION 9
BODY SERVICE
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” un-
der “General Description” in air bag system section in order to confirm whether you are perform-
ing service on or near the air bag system components or wiring. Please observe all WARNINGS
and “Service Precautions” under “On-Vehicle Service” in air bag system section before perform-
ing service on or around the air bag system components or wiring. Failure to follow WARNINGS
could result in unintentional activation of the system or could render the system inoperative. Ei-
ther of these two conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to
the “LOCK” position and the negative cable is disconnected from the battery. Otherwise, the sys-
tem may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
When body servicing, if shock may be applied to air bag system component parts, remove those
parts beforehand. (Refer to Section 10B).
NOTE:
Fasteners are important attaching parts in that they could affect the performance of vital compo-
nents and systems, and / or could result in major repair expense. They must be replaced with one of
the same part number of with an equivalent part if replacement becomes necessary.
Do not use a replacement part of lesser quality or substitute a design. Torque values must be used
as specified during reassembly to assure proper retention of these parts.
CONTENTS
GLASS AND WINDOWS AND MIRRORS 9- 2 . . . . .
Front Door Glass 9- 2 . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Window Regulator 9- 5 . . . . . . . . . . . . .
Windshield 9- 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass 9-12 . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Window Regulator 9-14 . . . . . . . . . . . . . .
Back Door Glass 9-15 . . . . . . . . . . . . . . . . . . . . . . . . .
BODY STRUCTURE 9-16 . . . . . . . . . . . . . . . . . . . . . . .
Front Door Assembly 9-16 . . . . . . . . . . . . . . . . . . . . .
Rear Door Assembly 9-16 . . . . . . . . . . . . . . . . . . . . .
Back Door Assembly 9-17 . . . . . . . . . . . . . . . . . . . . .
Hood 9-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fender 9-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bumpers 9-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Dimensions 9-22 . . . . . . . . . . . . . . . . . . . . . . . .
Under Body Dimensions 9-25 . . . . . . . . . . . . . . . . . .
INSTRUMENTATION AND DRIVER
INFORMATION 9-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 9-27 . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT 9-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seat 9-28 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat 9-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAINT AND COATINGS 9-30 . . . . . . . . . . . . . . . . .
Anti-Corrosion Treatment 9-30 . . . . . . . . . . . . . .
Metal Replacement Parts Finishing 9-31 . . . . . .
Sealant application area 9-32 . . . . . . . . . . . . . . .
Under coating/anti-corrosion
compound application area 9-37 . . . . . . . . . . . .
Plastic Parts Finishing 9-39 . . . . . . . . . . . . . . . . .
SECURITY AND LOCKS 9-40 . . . . . . . . . . . . . . . .
Front Door Lock Assembly 9-40 . . . . . . . . . . . . .
Rear Door Lock Assembly 9-41 . . . . . . . . . . . . .
Back Door Lock Assembly 9-41 . . . . . . . . . . . . .
Key Coding 9-42 . . . . . . . . . . . . . . . . . . . . . . . . . .
EXTERIOR AND INTERIOR TRIM 9-43 . . . . . . . .
Floor Carpet 9-43 . . . . . . . . . . . . . . . . . . . . . . . . . .
Head lining 9-44 . . . . . . . . . . . . . . . . . . . . . . . . . . .