Suzuki SWIFT RS415 2017, Руководство по обслуживанию

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Manual Transmission: 5B-12
4) Install washer and gear shift interlock bolt (2) to
which sealant have been applied and then tighten it
to specified torque.
“B”: Sealant 99000–31260
Tightening torque
Gear shift interlock bolt (b): 50 N·m (5.0 kg-m,
36.5 lb-ft)
5) Install washer and 5th to reverse interlock guide bolt
(3) to which sealant have been applied and then
tighten it to specified torque.
“B”: Sealant 99000–31260
Tightening torque
5th to reverse interlock guide bolt (c): 23 N·m (
2.3 kg-m, 17.0 lb-ft)
Gear Shift and Select Shaft Disassembly and
Assembly
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1) Push pins out using 2.8 – 3.0 mm (0.11 – 0.12 in.)
commercially available spring pin remover and
specified spring pin removers as shown below.
Special tool
(A): 09922–85811 (4.5 mm)
(B): 09925–78210 (6.0 mm)
2) Inspect component parts for wear, distortion or
damage. If any detect is found, replace detective
part with new one.
NOTE:
• Set new gear shift & select lever inner pin
(8) and outer pin (9) facing each gap (“a”,
“b”) in the opposite direction as shown in
figure.
• When driving in pins, prevent shaft from
being bent by supporting it with wood
block.
• Assemble 5th & reverse gear shift cam
with its pit and pin aligned.
• Make sure to select an appropriate spring
by identifying the painted colors to keep
gear shifting performance as designed.
– Low speed select spring – Blue
– Reverse select spring – Pink
“A”
1, (a), “B”
1, (a), “B”
2, (b), “B” 3, (c), “B”
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1. E-ring 10. Ball
2. Washer 11. Gear shift & select shaft
3. Reverse select spring 12. 5th & reverse gear shift cam
4. Gear shift interlock plate 13. 5th & reverse gear shift cam guide pin
5. Ball 14. Cam guide return spring
6. Gear shift interlock spring 15. 5th & reverse gear shift cam guide
7. Gear shift & select lever 16. Gear shift cam guide pin
8. Inner pin 17. Low speed select spring
9. Outer pin 18. Spring pin remover
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