5A-150 Automatic Transmission:
3) Measure bearing preload (b) by using special tool.
Special tool
(A): 09928–06050
Countershaft bearing preload (b) measured as
starting torque
In the case of new bearing: 0.33 – 0.76 N
m (3.3 –
7.6 kg-cm, 0.24 – 0.55 lb-ft)
In the case of reused bearing: 0.17 – 0.38 N
m
(1.7 – 3.8 kg-cm, 0.12 – 0.28 lb-ft)
4) If bearing preload is out of specification, select shim
with suitable thickness from among the list below
and replace it. Then adjust countershaft bearing
preload within specification.
Available shim thickness
5) Remove differential assembly and countershaft
assembly.
Automatic Transaxle Unit Assembly
S4RS0A5106058
CAUTION:
• Automatic transaxle consists of highly
precise parts. As even flaw in small part
may cause oil leakage or decrease in
function, check each part carefully before
installation.
• Clean all parts with compressed air. Never
use wiping cloths or rags.
• Before assembling new clutch or brake
discs, soak them in automatic transaxle
fluid for at least 2 hours.
• Be sure to use new gaskets and O-rings.
• Lubricate O-rings with automatic transaxle
fluid.
• Apply automatic transaxle fluid on sliding
or rotating surfaces of the parts before
assembly.
• Use Suzuki Super Grease “C” to retain
parts in place.
• Be sure to install thrust bearings and races
in correct direction and position.
• Make sure that snap ring ends are not
aligned with one of cutouts and are
installed in groove correctly.
• Do not use adhesive cements on gaskets
and similar parts.
• Be sure to torque each bolt and nut to
specification.
1) Install new manual shift shaft oil seal to transaxle
case.
Use special tool and hammer to install it, and then
apply grease to its lip.
Special tool
(A): 09925–98210
“A”: Grease 99000–25030
Manual shift shaft oil seal installing depth
“a”: 0.75 – 1.25 mm (0.03 – 0.05 in.)
2) Install manual detent spring (1) to transaxle case
and tighten manual detent spring bolt to specified
torque.
Countershaft bearing
preload
=
(b) – Differential side bearing
preload (a)
Thickness
Identification mark
1.70 (0.066 in.)
1
1.75 (0.068 in.)
2
1.80 (0.070 in.)
3
1.85 (0.072 in.)
4
1.90 (0.074 in.)
5
1.93 (0.075 in.)
6
1.96 (0.077 in.)
7
1.99 (0.078 in.)
A
2.02 (0.079 in.)
B
2.05 (0.080 in.)
C
2.08 (0.081 in.)
D
2.11 (0.083 in.)
E
2.14 (0.084 in.)
F
2.17 (0.085 in.)
G
2.20 (0.086 in.)
H
2.25 (0.088 in.)
K
2.30 (0.090 in.)
L
2.35 (0.092 in.)
M
2.40 (0.094 in.)
N
2.45 (0.096 in.)
P
2.50 (0.098 in.)
Q
2.55 (0.100 in.)
R
2.60 (0.102 in.)
S
2.65 (0.104 in.)
U
2.70 (0.106 in.)
W
I3RM0B510067-
“a”
(A)
“A”
I2RH0B510258-
Содержание SWIFT RS415 2017
Страница 2: ......
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Страница 316: ...1D 53 Engine Mechanical Main Bearings Crankshaft and Cylinder Block Components S4RS0A1406035 I4RS0A140016...
Страница 331: ...Engine Lubrication System 1E 2 I3RH0B150001...
Страница 404: ...1K 6 Exhaust System...
Страница 452: ...2D 8 Wheels and Tires...
Страница 464: ...3A 11 Drive Shaft Axle...
Страница 650: ...5A 110 Automatic Transmission Automatic Transaxle Assembly Components S4RS0A5106025 I3RM0B510053...
Страница 722: ...5B 13 Manual Transmission Manual Transaxle Assembly Components S4RS0A5206028 I4RS0A520013...
Страница 760: ...5C 14 Clutch...
Страница 762: ...6 ii Table of Contents Special Tool 6C 38...
Страница 812: ...6C 39 Power Assisted Steering System...
Страница 860: ...7B 35 Air Conditioning System...
Страница 1069: ...Wiring Systems 9A 62 GEAR ABS BELT DOOR CHARGE IMMOBI BRAKE FUEL RADIO 15A 40 32 5 WHT RED J B G33 G28 1 2 I4RS0A910943...
Страница 1192: ...9L 5 Paint Coatings I4RS0A9C0004 A Apply sealant...
Страница 1198: ...9M 2 Exterior Trim Splash Guard If Equipped Components S4RS0A9D06006 A A A A 1 I4RS0A980010 1 Side sill splash guard...
Страница 1255: ...Prepared by 1st Ed Dec 2004...
Страница 1256: ...21 mm 99500 63J00 24E 99500 63J00 24E SERVICE MANUAL VOLUME 1 OF 2 SERVICE MANUAL VOL 1 OF 2...
Страница 1257: ...29 mm 99500 63J00 24E 99500 63J00 24E SERVICE MANUAL VOLUME 2 OF 2 SERVICE MANUAL VOL 2 OF 2...