5B-3 Manual Transmission:
Diagnostic Information and Procedures
Manual Transaxle Symptom Diagnosis
S4RS0A5204001
Repair Instructions
Manual Transaxle Oil Change
S4RS0A5206001
1) Before changing or inspecting oil, be sure to stop
engine and lift vehicle horizontally.
2) With vehicle lifted up, check oil level and leakage.
If leakage exists, correct it.
NOTE:
Whenever vehicle is hoisted for any other
service work than oil change, also be sure to
check for oil leakage.
3) Remove oil filler plug (2).
4) Remove drain plug (1), and drain old oil.
5) Apply sealant to thread of drain plug (1), and tighten
it to specified torque.
“A”: Sealant 99000–31260
Tightening torque
Transaxle oil drain plug (a): 21 N·m (2.1 kg-m,
15.5 lb-ft)
6) Pour new specified oil until oil level reaches bottom
of oil filler plug hole (3) as shown in figure.
NOTE:
It is highly recommended to use API GL-4
75W-90 gear oil.
Transaxle oil specification
: API GL-4 (For SAE classification, refer to
viscosity chart [A] in figure.)
Transaxle oil capacity (Reference)
: 2.2 liters (4.8/3.9 US/Imp. pt)
7) Apply sealant to thread of level / filler plug, and then
tighten it to specified torque.
“A”: Sealant 99000–31260
Tightening torque
Transaxle oil level / filler plug (b): 21 N·m (2.1
kg-m, 15.5 lb-ft)
Condition
Possible cause
Correction / Reference Item
Gears slipping out of
mesh
Worn shift fork shaft
Replace.
Worn shift fork or synchronizer sleeve
Replace.
Weak or damaged locating springs
Replace.
Worn bearings on input shaft or
countershaft
Replace.
Worn chamfered tooth on sleeve and
gear
Replace sleeve and gear.
Hard shifting
Maladjusted gear select control cable
Adjust.
Inadequate or insufficient lubricant
Replenish.
Improper clutch pedal free travel
Replace clutch master cylinder or clutch pedal
arm.
Distorted or broken clutch disc
Replace.
Damaged clutch pressure plate
Replace clutch cover.
Worn synchronizer ring
Replace.
Worn chamfered tooth on sleeve or gear
Replace sleeve or gear.
Worn gear shift / select control cables
joint
Replace.
Distorted shift shaft
Replace.
Worn gear shift / select control cables
Replace.
Noise
Inadequate or insufficient lubricant
Replenish.
Damaged or worn bearing(s)
Replace.
Damaged or worn gear(s)
Replace.
Damaged or worn synchronizer parts
Replace.
Содержание SWIFT RS415 2017
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Страница 316: ...1D 53 Engine Mechanical Main Bearings Crankshaft and Cylinder Block Components S4RS0A1406035 I4RS0A140016...
Страница 331: ...Engine Lubrication System 1E 2 I3RH0B150001...
Страница 404: ...1K 6 Exhaust System...
Страница 452: ...2D 8 Wheels and Tires...
Страница 464: ...3A 11 Drive Shaft Axle...
Страница 650: ...5A 110 Automatic Transmission Automatic Transaxle Assembly Components S4RS0A5106025 I3RM0B510053...
Страница 722: ...5B 13 Manual Transmission Manual Transaxle Assembly Components S4RS0A5206028 I4RS0A520013...
Страница 760: ...5C 14 Clutch...
Страница 762: ...6 ii Table of Contents Special Tool 6C 38...
Страница 812: ...6C 39 Power Assisted Steering System...
Страница 860: ...7B 35 Air Conditioning System...
Страница 1069: ...Wiring Systems 9A 62 GEAR ABS BELT DOOR CHARGE IMMOBI BRAKE FUEL RADIO 15A 40 32 5 WHT RED J B G33 G28 1 2 I4RS0A910943...
Страница 1192: ...9L 5 Paint Coatings I4RS0A9C0004 A Apply sealant...
Страница 1198: ...9M 2 Exterior Trim Splash Guard If Equipped Components S4RS0A9D06006 A A A A 1 I4RS0A980010 1 Side sill splash guard...
Страница 1255: ...Prepared by 1st Ed Dec 2004...
Страница 1256: ...21 mm 99500 63J00 24E 99500 63J00 24E SERVICE MANUAL VOLUME 1 OF 2 SERVICE MANUAL VOL 1 OF 2...
Страница 1257: ...29 mm 99500 63J00 24E 99500 63J00 24E SERVICE MANUAL VOLUME 2 OF 2 SERVICE MANUAL VOL 2 OF 2...