Suzuki Liana RH413, Service Manual

Page: 439 / 1302

Transfer: 3C-6
Transfer Assembly Disassembly and Assembly
S3RH0A3306004
Disassembly
NOTE
It is possible to disassemble transfer
assembly without removing intermediate
shaft with Step 1) to 4) performed if not
necessary.
1) Remove intermediate output oil seal (1) from transfer
right case (5).
2) Remove snap ring (2) by using special tool.
Special tool
: 09952–76011
3) Remove intermediate shaft (4) with intermediate
shaft bearing (3).
4) Remove intermediate shaft bearing (3) from
intermediate shaft (4) by using bearing puller and
press.
5) Remove transfer output retainer assembly (1) and
shims (3) by removing 4 bolts (2).
6) Remove 9 transfer case bolts (4).
7) Separate transfer right case (5) from transfer left
case (6) by using special tool.
Special tool
(A): 09912–34510
8) Remove reduction drive gear assembly (7),
reduction idler gear assembly (8) and reduction
driven gear assembly (9).
9) Remove reduction idler gear taper roller bearing
outer race (10), shim (11) and reduction driven gear
RH taper roller bearing outer race (12) from transfer
right case (5).
10) Remove reduction idler gear taper roller bearing
outer race (10), reduction driven gear LH taper roller
bearing outer race (13) from transfer left case (6).
NOTE
When it is difficult to remove taper roller
bearing outer races from cases, remove them
with special tool.
Special tool
(B): 09941–54911
Assembly
1) Select appropriate shim as follows.
a) Measure distance “a” between taper roller
bearing outer races of reduction idler gear (1).
b) Measure depth “b” of left case (2) and “c” of right
case (3).
c) Obtain adjusting shim thickness by the following
equation.
d) Select adjusting shim closest to calculated value
from among the following available sizes.
Available reduction idler gear shim thickness
0.55, 0.60, 0.65, 0.70, 0.75, 0.80, 0.85, 0.90,
0.95, 1.00, 1.05, 1.10 and 1.15 mm (0.022,
0.024, 0.026, 0.028, 0.030, 0.031, 0.033, 0.035,
0.037, 0.039, 0.041, 0.043 and 0.045 in.)
14. O-ring
: Apply grease 99000-25010 to all
around surface.
29. Reduction idler gear taper roller bearing : Apply transfer oil.
15. Bevel gear adjuster 30. Reduction idler gear
5
4
3
2
1
I3RH01332012-01
14. Knock pin
Necessary
shim
thickness
=
Depth
“b”
+
Depth
“c”
–
Distanc
e “a”
+
0.05 mm
(0.002
in.)
1
2
(B)
3
13
9 12
14
4
5
11
10
7
8
10
(A)
6
2
I3RH01332013-01
’’a’’
’’b’’ ’’c’’
2
3
1
I4RH01330011-01