Suzuki Liana RH413, Service Manual

Page: 446 / 1302

3C-13 Transfer:
c) Tighten bevel pinion nut (special tool) so that
specified bearing preload is obtained.
NOTE
Before taking measurement, check for
rotation by hand more than 15 revolutions.
Tightening torque
Rotational torque of bevel pinion shaft
(Bearing preload): 0.50 – 1.50 N·m (0.05 –
0.15 kgf-m, 0.35 – 1.10 lb-ft)
d) Measure height “b” in the figure by using vernier
caliper.
Calculate “c” by using measured value.
e) Obtain adjusting shim thickness by the following
equation.
f) Select adjusting shim closest to calculated value
from among the following available sizes.
Available bevel pinion shim thickness
0.30, 0.60, 0.63, 0.66, 0.69, 0.72, 0.75, 0.78,
0.81, 0.84 and 0.87 mm (0.012, 0.024, 0.025,
0.026, 0.027, 0.028, 0.030, 0.031, 0.032, 0.033
and 0.034 in.)
2) Press-fit pinion shaft taper roller bearing outer races
(front and rear) by using special tools and hydraulic
press (1).
Special tool
(A): 09913–75821
(B): 09924–84510–002
(C): 09924–84510–005
(D): 09951–18210
“a”: Pinion dummy height 40 mm (1.575 in.)
“b”: Height from retainer installation face to top surface of pinion dummy
“c”: Distance from retainer installation face to end face of bearing race
1. Bevel pinion shaft
I4RH01330010-01
I3RH01332055-01
Distance “c” = Height “b” –
Height “a” 40 mm
(1.575 in.)
Necessary
shim
thickness “f”
=
Distance
“c”
+
Distance
“d”
–
Distance
“e”
61.2 mm
(2.409 in.)
79.25 mm
(3.120 in.)
“d”: Pinion shaft mounting distance 61.2 mm (2.409 in.)
“e”: Distance from end face of left case to axis of
reduction driven gear 79.25 mm (3.120 in.)
“f”: Necessary shim thickness
I3RH01332056-01