Suzuki Liana RH413, Service Manual

Page: 764 / 1302

5C-3 Clutch:
Repair Instructions
Clutch Pedal Inspection
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Clutch Pedal Free Travel “A”
1) Depress clutch pedal (1), stop the moment clutch
resistance is felt, and measure how much pedal has
moved (clutch pedal free travel) as represented by
“A” in the figure. Then check its conformance to the
specification.
Clutch pedal free travel
“A”: 15 – 20 mm (0.59 – 0.79 in.)
2) If “A” is not within specification, check pedal arm (2)
and master cylinder (3) and replace defective part.
Cylinder Push Rod Play “B”
1) Press clutch pedal (1) gradually with finger, stop
when slight increase of resistance is felt and
measure how much pedal has moved (push rod
play) as represented by “B” as shown. Then check
its conformance to the specification.
Push rod play
“B”: Max. 3 mm (0.12 in.)
2) If “B” is not within specification, replace clevis pin (4)
or pedal arm (2).
Clutch Release Margin “C”
1) Pull up parking brake fully and block wheels.
2) Start engine and keep engine at idle with neutral
gear position.
3) Without clutch pedal (1) depressed, be slow to shift
the shift lever to reverse position until transaxle
emits gear contact noise.
4) Be slow to depress clutch pedal (1), and at gear
contact noise died position (release point) stop
depressing.
5) Measure distance between release point and full
stroke point on clutch pedal (1) which is shown by
“C” in the figure.
Clutch release margin
“C”: 25 mm (1.0 in.) or more
6) If “C” is not within specification, it is possible that air
is trapped in this system. If suspected so, bleed air
referring to “Air Bleeding of Brake System in Section
4A”.
Upon completion of the inspection, start engine and
check clutch for proper operation.
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