Suzuki Liana RH413, Service Manual

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4A-18 Brake Control System and Diagnosis:
1) Apply brake fluid to inside of cylinder and contact
surface of piston assembly (new piston cups, new
cylinder cup).
2) Install secondary return spring and secondary piston
(1) into cylinder body (4).
NOTE
For LH steering vehicles equipped with ABS,
align oblong hole in secondary piston (2)
with stopper pin hole (3) in master cylinder
body (4) when installing it.
3) Install primary piston assembly into cylinder body.
4) Install piston stopper bolt (1) or stopper pin (2) with
pistons pushed in all the way and tighten or install it.
Tightening torque
Piston stopper bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-
ft) for LH steering vehicle
5) Install circlip (1).
Master Cylinder Assembly Inspection
S3RH0A4106014
Inspect all disassembled parts for wear or damage, and
replace parts if necessary.
NOTE
• Wash disassembled parts with brake fluid.
• Do not reuse piston cups and cylinder cup.
Inspect master cylinder bore for scoring or corrosion. It is
best to replace corroded cylinder. Corrosion can be
identified as pits or excessive roughness.
NOTE
Polishing bore of master cylinder with cast
aluminium body with anything abrasive is
prohibited, as damage to cylinder bore may
occur.
Rinse cylinder in clean brake fluid. Shake excess rinsing
fluid from cylinder. Do not use a cloth to dry cylinder, as
lint from cloth cannot be kept from cylinder bore
surfaces.
[A]: For LH steering vehicle not equipped with ABS
[B]: For LH steering vehicle equipped with ABS
I2RH01410027-01
I3RH0A410025-01
I2RH01410029-01