Suzuki Liana RH413, Service Manual

Page: 253 / 1302

Engine Mechanical: 1D-48
NOTE
After tightening cap bolts, check to be sure
that crankshaft rotates smoothly when
turning it by 12 N
⋅
m (1.2 kgf-m, 9.0 lb-ft)
torque or below.
7) Apply sealant to mating surface of rear oil seal
housing (1).
“A”: Water tight sealant 99000–31250
Sealant amount for rear oil seal housing
Width: “a”: 3 mm (0.12 in.)
Height “b”: 2 mm (0.08 in.)
8) Install rear oil seal housing (1) and tighten bolts to
specified torque by using special tool.
Special tool
(A): 09911–97720
Tightening torque
Rear oil seal housing bolt: 11 N·m (1.1 kgf-m, 8.0
lb-ft)
9) Install flywheel (drive plate for A/T).
Using special tool, lock flywheel or drive plate, and
tighten flywheel or drive plate bolts applied with
sealant to specification.
“A”: Sealant 99000–31110
Special tool
(A): 09924–17811
Tightening torque
Flywheel or drive plate bolt (a): 70 N·m (7.0 kgf-
m, 51.0 lb-ft)
10) Install pistons and connecting rods. Refer to
“Pistons, Piston Rings and Connecting Rods
Removal and Installation”.
11) Install cylinder head assembly to cylinder. Refer to
“Valves and Cylinder Head Removal and
Installation”.
12) Install camshafts, tappets and shims referring to
“Camshaft, Tappet and Shim Removal and
installation”.
13) Install crankshaft timing sprocket, timing chain, chain
tensioner, chain tensioner adjuster, timing chain
guide and timing chain cover. Refer to “Timing Chain
Cover Removal and Installation” and “Timing Chain
and Chain Tensioner Removal and Installation”.
14) Install cylinder head cover referring to “Cylinder
Head Cover Removal and Installation”.
15) Install intake manifold and exhaust manifold referring
to “Throttle Body and Intake Manifold Removal and
Installation” and “Exhaust Manifold Removal and
Installation in Section 1K”.
16) Install oil pump strainer and oil pan referring to “Oil
Pan and Oil Pump Strainer Removal and Installation
in Section 1E”.
17) Install clutch to flywheel (for M/T vehicle). For clutch
installation, refer to “Clutch Cover, Clutch Disc and
Flywheel Removal and Installation in Section 5C”.
18) Install engine assembly to vehicle. Refer to “Engine
Assembly Removal and Installation”.
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