Suzuki Liana RH413, Service Manual

Page: 733 / 1302

Manual Transmission/Transaxle: 5B-24
14) To seat countershaft left bearing outer race (2) to
bearing cone, tap cup by using special tool and
plastic hammer.
Special tool
(A): 09913–84510
15) Put a shim (3) on bearing outer race (4) provisionally,
place straight edge (1) over it and compress it by
hand through straight edge, and then measure “a”
(Clearance between case surface (5) and straight
edge) by using feeler gauge (6).
Clearance between case surface and straight
edge
“a”: 0.08 – 0.12 mm (0.0032 – 0.0047 in.)
16) By repeating step 15), select a suitable shim which
adjusts clearance “a” to specification and put it on
bearing outer race.
NOTE
Insert 0.1 mm (0.004 in.) feeler to know
whether or not a shim fulfills specification
quickly.
Available countershaft 5th gear shim thickness
17) Place left case plate (2) inserting its end in groove of
shift guide shaft (4) and then tighten bolts (1) to
which thread lock cement has been applied.
NOTE
After tightening bolts, make sure that
countershaft can be rotated by hand feeling
certain load.
“A”: Thread lock cement 99000–32110
Tightening torque
Left case plate bolt (a): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
1. Input shaft
0.55 mm
(0.021 in.)
0.7 mm
(0.027 in.)
0.85 mm
(0.033 in.)
1.0 mm
(0.039 in.)
0.6 mm
(0.023 in.)
0.75 mm
(0.029 in.)
0.9 mm
(0.035 in.)
1.05 mm
(0.041 in.)
0.65 mm
(0.025 in.)
0.8 mm
(0.031 in.)
0.95 mm
(0.037 in.)
1.1 mm
(0.043 in.)
I2RH01520085-01
2. Countershaft
3. Input shaft
5. Countershaft
I3RH0A520082-01
I2RH01520087-01