Suzuki Liana RH413, Service Manual

Page: 430 / 1302

3B-17 Differential:
7) Necessary adjusting shim thickness is the same
valve as measured value by dial gauge.
8) Select adjusting shim (2) closest to obtained value
from among the following available sizes and put it in
place and then press-fit rear bearing (1) to bevel
pinion (3).
Available shim thickness
0.30, 0.87, 0.84, 0.81, 0.78, 0.75, 0.72, 0.69, 0.66,
0.63 and 0.60 mm (0.012, 0.034, 0.033, 0.032,
0.031, 0.029, 0.028, 0.027, 0.026, 0.025 and 0.024
in.)
Special tool
(D): 09925-18011
9) Using special tool and plastic hammer, drive oil seal
into front case (1) till it becomes flush with front case
end. Then apply grease to oil seal lip.
: Grease 99000–25010
Special tool
(E): 09913-85210
10) With new pinion spacer (2) inserted as shown in the
figure, install front bearing (4) to differential carrier
(3).
NOTE
Apply differential oil to front and rear
bearings.
11) Install washer (5) to bevel pinion (1).
12) After applying sealant to mating surface of front case
(6), install it to differential carrier (3).
“A”: Sealant 99000–31260
Tightening torque
Front case bolts: 23 N·m (2.3 kgf-m, 17.0 lb-ft)
13) Install companion flange (2) to bevel pinion and
tightening bevel pinion nut gradually with special tool
and power wrench (1) to specified torque while
turning bevel pinion.
Set bearing preload of bevel pinion to specification.
NOTE
• Before taking measurement with spring
balance, check for smooth rotation with
turning bevel pinion 15 revolutions or
more by hand.
• Be sure to tighten gradually and carefully
till specified pinion bearing preload is
obtained. Turning back overtightened
flange nuts should be avoided.
• Measure pinion bearing preload while
turning bevel pinion about 50 rpm.
Necessary shim thickness
“e”
= Dial gauge measured
value “c”
I3RH01322055-01
I3RH01322056-01
I3RH01322057-01