Suzuki Liana RH413, Service Manual

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Differential: 3B-16
Adjustment
1) Install bevel pinion dummy with front and rear
bearings into differential carrier and then tighten 36
mm nut (Spare parts No. 09159-28002) (1) lightly by
hand.
Special tool
(B): 09922-77280
2) Install companion flange (4) to bevel pinion dummy.
3) Install special tool to companion flange (4) by using 4
flange bolts (2).
Special tool
(C): 09922-75222
4) Tighten 36 mm nut (1) while turning dummy about 50
rpm so that specified bearing preload is obtained.
NOTE
• This installation requires no spacer or oil
seal.
• Before taking measurement with special
tool, apply thin coat of differential oil to
bearings and turn bevel pinion dummy 15
revolutions or more to ensure its good
fitting.
Pinion bearing preload (Pinion dummy rotational
torque)
5.0 – 13.0 kg-cm (4.4 – 11.2 lb-in.)
Rotational force with special tool and spring
balance
1.0 – 2.6 kg (2.2 – 5.7 lb)
5) Set dial gauge to bevel pinion mounting dummy and
make 0 (zero) adjustment on surface plate (1) by
screw (2).
Special tool
(A): 09900-20606
(B): 09922-77280
6) Place zero-adjusted mounting dummy and dial
gauge set on pinion dummy and take measurement
between zero position and extended dial gauge
measuring tip.
NOTE
• Repeat turning back and force of dummy
and measure distance as far as top surface
of pinion dummy accurately.
• When dial gauge measuring tip extends
from 0 (zero) position, pointer turns
counterclockwise.
Special tool
(A): 09900-20606
(B): 09922-77280
3. Spring balance (1 – 5 or 1 – 10 kg range)
I3RH01322052-01
1. Differential carrier
I3RH01322053-01
I3RH01322054-01