Suzuki Liana RH413, Service Manual

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5B-43 Manual Transmission/Transaxle:
h) Adjust the driving bevel gear backlash by adding
or taking off shims in bearing gap of the left and
right cases (stopper) so as to obtain the specified
value for the backlash.
i) To measure drive bevel gear backlash, set dial
gauge at right angle to bevel gear tooth, fix drive
bevel pinion and rear dial gauge while moving
bevel gear.
Drive bevel gear backlash
0.10 – 0.18 mm (0.004 – 0.007 in.)
j) With bevel gear installed, measure starting
torque by using differential preload adjusting
tool. If bevel pinion starting torque and side
bearing starting torque with bevel gear installed
(pinion b side bearing preload) is within
standard value, side bearing preload is
satisfactory.
Side bearing preload
Standard: (Measured bevel pinion preload) +
(0.3 – 0.5 N
⋅
m (3 – 5 kg-cm, 0.217 – 0.361 lb-
ft))
7) Inspect tooth contact according to “Gear Tooth
Surface Contact Inspection”.
8) Clean mating surface to both rear case (1) and
output case, coat mating surface of rear case with
sealant evenly then mate it with output case.
“A”: Sealant 99000–31260
9) Tighten output case bolts (1) to specified torque.
Tightening torque
Transfer output case bolt (a): 23 N·m (2.3 kgf-m,
17.0 lb-ft)
10) Install rear mounting (2) and tighten nuts (3) to
specified torque.
Tightening torque
Engine rear mounting to transaxle nut (b): 20
N·m (2.0 kgf-m, 18.0 lb-ft)
11) Install differential assembly (1) and shim(s) (2) into
transaxle case.
12) Clean mating surfaces of both transaxle case and
rear case, coat mating surface of transaxle case with
sealant evenly then mate it with rear case.
“A”: Sealant 99000–31260
13) Tighten rear case bolts (1) to specified torque.
Tightening torque
Rear case bolt (a): 23 N·m (2.3 kgf-m, 17.0 lb-ft)
I3RH0A520062-01
1
“A”
I3RH0A520063-01
3, (b)
1, (a)
1, (a)
2
I3RH0A520064-01
I3RH0A520066-01
I3RH0A520067-01