Suzuki Liana RH413, Service Manual

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Rear Brakes: 4C-5
Wheel Cylinder Removal and Installation
S3RH0A4306006
Removal
1) Remove brake drum referring to “Rear Brake Drum
Removal and Installation”.
2) Remove brake shoe referring to “Rear Brake Shoe
Removal and Installation”.
3) Loosen brake pipe flare nut (1) but only within the
extent that fluid does not leak.
4) Remove wheel cylinder mounting bolts. Disconnect
brake pipe from wheel cylinder and put bleeder plug
cap (1) onto pipe to prevent fluid from spilling.
Installation
1) Take off bleeder plug cap from brake pipe and
connect pipe to wheel cylinder (1) just enough to
prevent fluid from leaking.
2) Tighten wheel cylinder to brake back plate to
specified torque.
Tightening torque
Wheel cylinder mounting bolt (a): 12 N·m (1.2
kgf-m, 9.0 lb-ft)
3) Tighten flare nut of brake pipe to specified torque.
Tightening torque
Rear brake pipe flare nut (b): 16 N·m (1.6 kgf-m,
11.5 lb-ft)
4) Install bleeder plug cap taken off from pipe back to
bleeder plug.
5) Install brake shoes. Refer to “Rear Brake Shoe
Removal and Installation”.
6) Install brake drum. Refer to “Rear Brake Drum
Removal and Installation”.
7) Fill reservoir with brake fluid and bleed brake
system. For bleeding operation refer to “Air Bleeding
of Brake System in Section 4A”.
8) Upon completion of all jobs, depress brake pedal
with about 300 N (30 kg, 66 lbs) load 3 to 5 times so
as to obtain proper drum-to-shoe clearance.
Adjust parking brake cable.
9) Install wheel and tighten wheel nuts to specified
torque.
Tightening torque
Wheel nut: 85 N·m (8.5 kgf-m, 61.5 lb-ft)
10) Check to ensure that brake drum is free from
dragging and proper braking is obtained. Then
remove vehicle from hoist and perform brake test
(foot brake and parking brake).
11) Check each installed part for oil leakage.
I2RH01430017-01
I2RH01430018-01
I2RH01430020-01
1. Brake back plate 3. Brake pipe
2. Brake pipe flare nut 4. Wheel cylinder bolts
I2RH01430021-01