Suzuki Liana RH413, Service Manual

Page: 665 / 1302

Automatic Transmission/Transaxle: 5A-117
Direct Clutch Disassembly and Reassembly
S3RH0A5106032
CAUTION
!
When clutch disc, retaining plate and/or
separator plate of direct clutch have been
replaced, all learned contents, which have
been stored in TCM memory by executing
learning control, should be initialized
referring to “Learning Control Initialization”.
Neglecting this initialization may cause
excessive shift shock.
Disassembly
1) Remove plate snap ring (1) then remove direct
clutch retaining plate, discs and separator plates.
2) Using special tool and hydraulic press, remove shaft
snap ring (1).
Special tool
(A): 09926–98310
CAUTION
!
Do not press direct clutch return spring
subassembly in over 0.4 mm (0.016 in.).
Excessive compression may cause damage
to direct clutch return spring subassembly
and/or piston.
3) Remove direct clutch return spring assembly (2).
4) Using a finger to block oil hole (1), apply
compressed air (400 – 800 kPa, 4 – 8 kg/cm 2 , 57 –
113 psi) to opposite hole, which will assist in removal
of the clutch piston.
5) Remove outer O-ring (1).
6) Remove inner O-ring (2).
7) Remove input shaft seal rings (1).
I2RH0B510162-01
I2RH0B510163-01
2. Direct clutch piston
1. Input shaft subassembly
I2RH0B510164-01
I2RH0B510165-01
I2RH0B510166-01
I2RH0B510167-01