Suzuki Liana RH413, Service Manual

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Manual Transmission/Transaxle: 5B-6
Diagnostic Information and Procedures
Manual Transaxle Symptom Diagnosis
S3RH0A5204001
Repair Instructions
Manual Transaxle Oil Change
S3RH0A5206001
1) Before changing or inspecting oil, be sure to stop
engine and lift vehicle horizontally.
2) With vehicle lifted up, check oil level and leakage.
If leakage exists, correct it.
3) Drain old oil and fill new specified oil by specified
amount (up to level hole).
4) Apply sealant to thread of drain plug (1) and level /
filler plug (2) and torque them as specified below.
“A”: Sealant 99000–31260
Tightening torque
Transaxle oil level / filler and drain plugs (a): 21
N·m (2.1 kgf-m, 15.5 lb-ft)
NOTE
• It is recommended to use API GL-4 75W-90
gear oil.
• Whenever vehicle is hoisted for any
service work other than oil change, check
for oil leakage.
: Transaxle oil API GL-4 (For SAE classification,
refer to viscosity chart [C] in the figure.)
Transaxle oil capacity for 2WD
2.0 liters (4.2/3.5 US/lmp. pt.)
Transaxle oil capacity for 4WD
4.1 liters (8.7/7.2 US/lmp. pt.)
Condition Possible cause Correction / Reference Item
Gears slipping out of
mesh Worn shift fork shaft Replace
Worn shift fork or synchronizer sleeve Replace
Weak or damaged locating springs Replace
Worn bearings on input shaft or
countershaft Replace
Worn chamfered tooth on sleeve and
gear Replace sleeve and gear
Hard shifting Inadequate lubricant Replenish
Improper clutch pedal free travel Replace clutch arm or master cylinder
Distorted or broken clutch disc Replace
Damaged clutch pressure plate Replace clutch cover
Worn synchronizer ring Replace
Worn chamfered tooth on sleeve or gear Replace sleeve or gear
Worn gear shift control shaft joint bush Replace
Distorted shift shaft Replace
Noise Inadequate or insufficient lubricant Replenish
Damaged or worn bearing(s) Replace
Damaged or worn gear(s) Replace
Damaged or worn synchronizer parts Replace
Maladjusted backlash between bevel
pinion and gear Adjust as prescribed
Improper tooth contact in the mesh
between bevel pinion and gear Adjust or replace