Suzuki Liana RH413, Service Manual

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5A-2 Automatic Transmission/Transaxle:
• Wash the disassembled parts in ATF (Automatic
Transaxle Fluid) or kerosene and confirm that each
fluid passage is not clogged by blowing air into it. But
do not use kerosene to wash the discs, resin washers
and rubber parts. Take care not to allow ATF or
kerosene to get on your face, etc.
• Replace each gasket, oil seal and O-ring with a new
one.
• Apply ATF to sliding or rotating parts before
reassembly.
CAUTION
!
• Keep component parts in group for each
subassembly and avoid mixing them up.
• Clean all parts with cleaning solvent
thoroughly and air dry them.
• Use kerosene or automatic transaxle fluid
as cleaning solvent.
• Do not use wiping cloths or rags to clean
or dry parts.
• All oil passages should be blown out and
checked to make sure that they are not
obstructed.
• Keep face and eyes away from solvent
spray while air blowing parts.
• Check mating surface for irregularities and
remove them, if any, and clean it again.
• Soak new clutch discs and brake discs in
transaxle fluid for at least 2 hours before
assembly.
• Replace all gaskets and O-ring with new
ones.
• Apply automatic transaxle fluid to all O-
rings.
• When installing seal ring, be careful so that
it is not expanded excessively, extruded or
caught.
• Replace oil seals that are removed and
apply grease to their lips.
• Before installing, be sure to apply
automatic transaxle fluid to sliding, rolling
and thrusting surface of all component
part. Also after installation, make sure to
check each part for proper operation.
• Always use torque wrench when
tightening bolts.
• A new discs should be soaked in ATF at least 2 hours
before use.
Part Inspection and Correction Table
Part Inspect for Correction
Casted part,
machined part Small flaw, burr Remove with oil
stone.
Deep or grooved
flaw Replace part.
Clogged fluid
passage Clean with air or
wire.
Flaw on installing
surface, residual
gasket Remove with oil
stone or replace
part.
Crack Replace part.
Bearing Unsmooth rotation Replace.
Streak, pitting, flaw,
crack
Replace.
Bushing, thrust
washer Flaw, burr, wear,
burning Replace.
Oil seal, gasket Flawed or
hardened seal ring
Replace.
Worn seal ring on
its periphery or side Replace.
Piston seal ring, oil
seal, gasket, etc. Replace.
Gear Flaw, burr Replace.
Worn gear tooth Replace.
Splined part Burr, flaw, torsion Correct with oil
stone or replace.
Snap ring Wear, flaw,
distortion Replace.
No interference Replace.
Thread Burr Replace.
Damage Replace.
Spring Settling, sign of
burning Replace.
Friction plate Wear, burning,
distortion,
damaged claw Replace.
Separator
plate, retaining
plate Wear, burning,
distortion,
damaged claw Replace.
Sealing
surface where
lip contacts Flaw, rough
surface, stepped
wear, foreign
material Replace.