Suzuki Liana RH413, Service Manual

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Transfer: 3C-2
Diagnostic Information and Procedures
Transfer Symptom Diagnosis
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Repair Instructions
Transfer Oil Change
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1) Before changing or inspecting oil, be sure to stop
engine and lift vehicle horizontally.
2) With vehicle lifted up, check oil level and leakage. If
leakage exists, correct or repair it.
3) Drain old oil, tighten drain plug (2) after applying
sealant to its thread and pour new specified oil as
shown follows by specified amount (roughly up to
level hole).
“A”: Sealant 99000–31260
Tightening torque
Transfer oil drain plug (a): 23 N·m (2.3 kgf-m,
17.0 lb-ft)
NOTE
• It is highly recommended to use SAE 75W-
90 Gear oil API GL-4.
• Whenever vehicle is hoisted for any other
service work than oil change, also check
for oil leakage.
4) Torque level/filler plug (3) as specified in the
following after applying sealant to its thread.
“A”: Sealant 99000–31260
Tightening torque
Transfer oil level/filler plug (b): 23 N·m (2.3 kgf-
m, 17.0 lb-ft)
Transfer gear oil
Gear oil API GL-4 (For oil viscosity, refer to the
chart.)
Oil capacity
0.55 liters (1.16 / 0.97 US/lmp. pt)
Transfer Dismounting and Remounting
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Dismounting
1) Disconnect negative cable at battery.
2) Remove transfer breather hose from clamp on intake
manifold.
3) Hoist vehicle and remove front wheels.
4) Drain transfer oil and automatic transaxle fluid.
5) Remove ball stud bolts (both RH and LH) by
removing ball stud lock nuts (1).
6) Disconnect ball studs of front suspension arms (2)
(both RH and LH) from steering knuckles (3).
7) Remove engine rear mounting nuts (4).
8) Remove exhaust No.2 pipe hanger bush from
suspension frame (5).
9) Support suspension frame (5) by transmission jack
or the like to prevent suspension frame from drop
down.
10) Remove 6 suspension frame bolts (6) (both RH and
LH).
11) Lift down suspension frame with suspension arms
and stabilizer.
12) Separate propeller shaft front end from transfer
output flange by removing bolts (7).
13) Remove exhaust No.1 pipe (8) by removing its bolts
(9).
Condition Possible cause Correction / Reference Item
Noise Inadequate or insufficient lubricant Replenish.
Damaged or worn bearing(s) Replace.
Damaged or worn gear(s) Replace.
Preload of taper roller bearing is
reduced Adjust.
1. Transfer
I3RH01022001-01
I3RH01022002-01