Suzuki Liana RH413, Service Manual

Page: 441 / 1302

Transfer: 3C-8
v) Remove transfer output retainer assembly
and bevel gear shims to measure reduction
driven gear taper roller bearing preload.
c) Adjust reduction driven gear taper roller bearing
preload as follows.
i)
Using special tools and torque wrench (2),
screw bevel gear adjuster (1) on left case
while measuring starting torque “b” of
reduction drive gear (i.e., preload of
reduction idler gear and driven gear taper
roller bearings) until corrected starting torque
“c” of reduction drive gear is in specified
value by the following equation.
Tightening torque
Corrected starting torque “c” of reduction
drive gear: 0.35 – 2.5 N·m (0.035 – 0.25
kgf-m, 0.25 – 1.8 lb-ft)
Special tool
(A): 09928–36010
(B): 09940–14940
6) Apply thread lock cement to thread part of adjuster
plate bolts (1).
“A”: Thread lock cement 99000–32110
7) Install adjuster plates (2) to transfer right and left
case so as one side of plate claw to touch dent wall
of bevel gear adjuster (3) as shown in the figure to
prevent bevel gear adjusters (3) from loosing.
Tightening torque
Adjuster plate bolt (a): 12 N·m (1.2 kgf-m, 9.0 lb-
ft)
8) Inspect tooth contact according to “Bevel Gear Tooth
Contact Inspection”.
9) Apply sealant to transfer output retainer No.1 bolt
(1).
“A”: Sealant 99000–31260
10) Install transfer output retainer assembly (2) with
bevel pinion shims (3) to transfer sub-assembly (4)
by tightening retainer No.1 bolt (1) and No2. bolts to
specified torque.
Tightening torque
Transfer output retainer No.1 bolt (a): 50 N·m (
5.0 kgf-m, 36.5 lb-ft)
Transfer output retainer No2. bolts (b): 50 N·m (
5.0 kgf-m, 36.5 lb-ft)
11) Install intermediate shaft bearing (2) to intermediate
shaft (3) by using special tool.
Special tool
: 09941–74910
12) Install intermediate shaft with bearing in transfer (4).
13) Install new snap ring (1) to transfer right case by
using special tool.
Special tool
: 09952–76011
Corrected
starting torque
“c”
=
Measured
starting torque
“b”
–
Measured
starting torque
“a”
2
(A)
(B)
1
I3RH01332041-01
3
2
1,(a),“A”
I3RH01332042-01
2
2, (b)
2, (b)
3
1,(a),“A”
4
I3RH0A330004-01
4
3
2
1
I3RH01332051-01