Suzuki Liana RH413, Service Manual

Page: 440 / 1302

3C-7 Transfer:
2) Clean mating surface of right and left cases, and
apply sealant to right case (1) by using a nozzle (2)
as shown in the figure by such amount that its
section is 1.2 mm (0.047 in.) in diameter.
“A”: Sealant 99000–31260
3) Assemble the following parts in right and left cases
by reversing disassembling procedure.
• Reduction drive gear assembly (1)
• Reduction idler gear assembly (2)
• Reduction driven gear assembly (3)
• Reduction idler gear taper roller bearing outer
races (4)
• Reduction driven gear RH taper roller bearing
outer race (5)
• Reduction driven gear LH taper roller bearing
outer race (6)
• Reduction idler gear shim (7)
• Knock pin (8)
4) Tighten 9 transfer case bolts (9) to specified torque.
Tightening torque
Transfer case bolt (a): 23 N·m (2.3 kgf-m, 17.0 lb-
ft)
5) Perform transfer preload and back lash adjustment
as follows.
a) Adjust reduction idler gear taper roller bearing
preload as follows.
i)
Measure staring toque “a” of reduction drive
gear (i.e., preload of reduction idler gear
taper roller bearings) by using special tool
and torque wrench (1).
Special tool
(A): 09928–36010
Starting torque “a” of reduction drive
gear
0.5 – 1.4 N
⋅
m (5 – 14 kg-cm, 0.35 – 1.0 lb-ft)
ii) If starting torque is out of specification,
replace reduction idler gear shim and
measure staring torque again.
NOTE
Make a record of starting torque of reduction
drive gear because it is used for adjusting
reduction driven gear taper roller bearing
preload.
b) Adjust bevel gear backlash as follows.
i) Install transfer output retainer assembly
referring to “Transfer Assembly Disassembly
and Assembly”.
ii) Set torque wrench (1) on transfer output
flange nut.
iii) Screw bevel gear adjuster (2) on right case
until transfer output flange (3) does not rotate
by rotational torque with 10 – 20 N
⋅
m (1.0 –
2.0 kgf-m, 7.5 – 14.5 lb-ft) by using special
tool.
iv) Loosen bevel gear adjuster (2) on right case
to angle with 24 – 36
°
to make backlash
between bevel gears.
Special tool
(A): 09940–14940
Bevel gear backlash
0.1 – 0.15 mm (0.004 – 0.006 in.)
1,“A”
2
I3RH01332036-01
4
1
2
4
7
8
9, (a)
5
3
6
I3RH01332037-01
1
(A)
I3RH01332038-01
3
1
(A)
2
I3RH01332040-01