Suzuki Liana RH413, Service Manual

Page: 649 / 1302

Automatic Transmission/Transaxle: 5A-101
Automatic Transaxle Unit Disassembly
S3RH0A5106026
CAUTION
!
• Thoroughly clean transaxle exterior before
overhauling it.
• Keep working table, tools and hands clean
while overhauling.
• Use special care to handle aluminum parts
so as not to damage them.
• Do not expose removed parts to dust.
Keep them always clean.
1) Remove torque converter (1).
CAUTION
!
Remove torque converter as much straight
as possible. Leaning it may cause to damage
oil seal lip.
1. Torque converter 34. A/T fluid drain plug 67. 2nd brake separator plate
2. Torque converter housing
: Apply sealant 99000-31230 to mating
surface to transaxle case.
35. Manual select lever 68. 2nd brake return spring subassembly
3. Oil strainer assembly
: Replace oil strainer when overhauling.
36. Lock washer 69. Front sun gear thrust bearing race
4. Parking lock pawl shaft 37. Transmission range sensor 70. Front planetary sun gear
5. Parking lock pawl 38. Cooler check valve 71. Planetary gear thrust bearing
6. Parking lock pawl return spring 39. Spring 72. One-way clutch No.1 assembly
7. Parking lock pawl rod 40. Transaxle case plug 73. Rear planetary sun gear subassembly
8. Parking lock pawl bracket 41. Fluid filler tube 74. Rear sun gear thrust bearing race
9. Manual detent spring 42. Fluid level gauge 75. Rear sun gear thrust bearing
10. Manual valve lever 43. Fluid cooler inlet pipe 76. Forward clutch hub
11. Manual valve lever pin 44. Fluid cooler outlet pipe 77. Intermediate shaft thrust bearing race
12. Manual shift shaft 45. 2nd brake gasket 78. Intermediate shaft thrust bearing
13. Manual shift shaft oil seal
: Apply grease 99000-25030 to oil seal
lip.
46. Brake drum gasket 79. 2nd brake piston snap ring
14. Differential side oil seal
: Apply grease 99000-25030 to oil seal
lip.
47. Fluid outlet union 80. O/D and 2nd coast brake retaining
plate snap ring
15. Torque converter housing plug 48. Reduction drive gear nut
: After tightening nut so as rotational
torque of reduction drive gear to be in
specified value, caulk nut securely.
81. O/D and 2nd coast brake retaining
plate
16. Lubrication LH tube 49. Reduction drive gear 82. O/D and 2nd coast brake disc
17. Lubrication RH tube 50. Planetary ring gear subassembly 83. O/D and 2nd coast brake separator
plate
18. Fluid reservoir RH plate 51. Breather hose 84. O/D and 2nd coast brake rear plate
19. Input shaft front thrust bearing 52. Breather union 85. Rear cover seal ring
20. Input shaft rear thrust bearing 53. Input shaft speed sensor 86. Reverse clutch drum thrust bearing
21. Input shaft rear thrust bearing race 54. Valve body harness 87. Rear cover plug
22. Direct clutch hub 55. 1st and reverse brake piston 88. Transaxle rear cover
: Apply sealant 99000-31230 to mating
surface.
23. Lubrication tube clamp 56. O-ring 89. Harness bracket
24. Fluid reservoir LH plate 57. 1st and reverse brake return spring
subassembly
90. Select cable clamp
25. Governor apply No.2 gasket 58. 1st and reverse brake disc 91. Governor apply No.1 gasket
26. Automatic transaxle case 59. 1st and reverse brake separator plate 92. Output shaft speed sensor / VSS
27. Accumulator piston O-ring 60. 1st and reverse brake retaining plate 93. One-way clutch outer race retainer
28. Accumulator spring 61. 1st and reverse brake snap ring 94. Select cable bracket
29. C2 accumulator piston 62. Planetary gear assembly 95. Engine mounting LH bracket
30. C1 accumulator piston 63. Planetary carrier thrust washer
: Apply grease 99000-25030 to slide
contact face.
: Do not reuse.
31. B1 accumulator piston 64. One-way clutch No.2 assembly : Apply automatic transaxle fluid.
32. Oil pan gasket 65. 2nd brake retaining plate : Tightening torque
33. Oil pan 66. 2nd brake disc
I2RH0B510078-01