Suzuki Liana RH413, Service Manual

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5B-21 Manual Transmission/Transaxle:
c) Remove differential side bearing outer race from
left case using special tools.
Special tool
(A): 09924–74510
(B): 09926–27610
Assembly
1) Join input shaft (5), countershaft (4), low speed gear
shift shaft (2) and high speed gear shift shaft (3)
assemblies all together, then install them into right
case (1) so as not to damage oil seal by input shaft
spline.
NOTE
• Input shaft right bearing on shaft can be
installed into right case (1) by tapping shaft
with plastic hammer.
• Make sure that countershaft is engaged
with final gear while installing.
2) Install 5th & reverse gear shift shaft (1) with 5th &
reverse gear shift guide shaft (2) into right case (5).
Reverse gear shift arm (4) has to be joined with
reverse gear shift lever (3) at the same time.
3) Make reverse idler gear (1) with reverse gear shift
lever (2), insert reverse gear shaft (3) into right case
(4) through idler gear and then align “A” in shaft with
“B” in case.
NOTE
• Make sure that washer (5) has been
installed in shaft at above the gear.
• Confirm that reverse gear shift lever end
has clearance “a” to idler gear shaft.
Distance between lever end and idler gear shaft
“a”: 0.5 - 1.0 mm (0.02 - 0.04 in.)
4) Tighten reverse gear shift lever bolts after applying
thread lock cement.
: Thread lock cement 99000–32110
Tightening torque
Reverse gear shift lever bolt: 23 N·m (2.3 kgf-m,
17.0 lb-ft)
5) Install differential assembly into right case (for 2WD).
6) Clean mating surfaces of both right and left cases,
and coat mating surface of left case (1) with sealant
evenly then mate it with right case (2).
: Sealant 99000–31260
1
I4RH01520022-01
(A)
(B)
I4RH01520023-01
I2RH01520080-01
I3RH0A520013-01
I3RH0A520014-01