Suzuki Liana RH413, Service Manual

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6C-15 Power Assisted Steering System:
Installation
1) Install new tie-rod lock washer, and then tie-rod to
rack.
2) Tighten tie-rod ball nut to specified torque.
Tightening torque
Tie-rod ball nut (a): 70 N·m (7.0 kgf-m, 50.5 lb-ft)
3) Bend lock washer at 3 places (1) as shown.
4) Position boot properly in grooves of gear case (2)
and tie-rod (4), and then clamp it with wire (1) and
clip (3).
Wire should be new and should go around twice and
be tightened with its both ends twisted together. The
twisted ends should be bent in the circumferential
direction.
After this, check to ensure that boot is free from twist
and dent.
“A”: Grease 99000–25050
“B”: Sealant 99000–31120 for resin
5) Install tie-rod end lock nut and tie-rod end to tie-rod.
Position lock nut to marking (1) made in removal.
NOTE
When tie-rod was replaced, measure length
“A” on removed tie-rod and use it on new
replacement tie-rod so as to position lock nut
properly.
6) Install steering gear box to vehicle referring to “P/S
Gear Box Removal and Installation”.
I2RH01630032-01
I2RH01630033-01
I2RH01630034-01