Suzuki Liana RH413, Service Manual

Page: 767 / 1302

Clutch: 5C-6
Clutch Master Cylinder Removal and
Installation
S3RH0A5306007
Removal
CAUTION
!
Do not allow fluid to get on painted surfaces.
1) Clean around reservoir cap (7) and take out fluid with
syringe or such.
2) Remove clevis
β
-pin (5) and clevis pin (4).
3) Disconnect fluid pipe (2) from master cylinder
assembly (1) by loosing flare nut (6).
4) Remove master cylinder attaching nuts (3).
5) Remove master cylinder assembly (1) and gasket.
Installation
1) To bleed air from master cylinder (1) itself, tilt it as
shown and add fluid into it.
NOTE
After bleeding air from master cylinder, plug
pipe hole in it to prevent fluid from spilling
out of it till pipe is connected.
2) Install master cylinder assembly (1) and new gasket
(2) to body, attaching nuts (3).
NOTE
Do not reuse gasket.
3) Tighten attaching nuts (3) to specified torque.
Tightening torque
Clutch master cylinder attaching nut (a): 13 N·m
(1.3 kgf-m, 9.5 lb-ft)
4) Connect fluid pipe and tighten flare nut (4) to
specified torque.
Tightening torque
Clutch pipe flare nut (b): 16 N·m (1.6 kgf-m, 11.5
lb-ft)
5) Apply grease to clevis pin and install clevis pin.
: Grease 99000–25010
6) Install clevis
β
-pin.
7) Fill master cylinder reservoir with specified brake
fluid and check fluid leakage.
8) After installation, bleed air from system. (Refer to
“Air Bleeding of Brake System in Section 4A”.)
9) Check clutch pedal free travel and clutch release
margin. (Refer to “Clutch Pedal Inspection”.)
3
6
2
1
7
3
5
4
I2RH01530008-01
Approx.
15˚
1
I2RH01530009-01
4,(b)
3, (a)
2
1
3, (a)
I4RH01530006-01
I2RH01530011-01