Suzuki Liana RH413, Service Manual

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1D-37 Engine Mechanical:
3) When installing piston and connecting rod assembly
into cylinder bore, point front mark (1) on piston head
to crankshaft pulley side.
4) Install piston and connecting rod assembly into
cylinder bore. Use special tool (Piston ring
compressor) to compress rings. Guide connecting
rod into place on crankshaft.
Using a hammer handle, tap piston head to install
piston into bore. Hold ring compressor firmly against
cylinder block until all piston rings have entered
cylinder bore.
Special tool
(A): 09916–77310
5) Install bearing cap (1) as follows
a) Point arrow mark (2) on cap to crankshaft pulley
side.
Tighten connecting rod bearing cap nut to
specified procedure as follows.
i)
Tighten all cap nuts to 15 N
⋅
m (1.5 kgf-m,
11.0 lb-ft).
ii) Retighten them to 45
°
iii) Repeat Step ii) once again.
Tightening torque
Connecting rod bearing cap nut (a):
Tighten 15 N
⋅
m (1.5 kgf-m, 11.0 lb-ft), 45
°
and 45
°
by the specified procedure
6) Reverse removal procedure.
7) Perform Steps 3) to 8) of “Installation” of “Timing
Chain Cover Removal and Installation”.
Pistons, Piston Rings, Connecting Rods and
Cylinders Disassembly and Assembly
S3RH0A1406037
Disassembly
1) Using piston ring expander, remove two
compression rings (Top and 2nd) and oil ring from
piston.
2) Remove piston pin from connecting rod.
• Ease out piston pin circlips (1), as shown.
• Force piston pin out.
A: Crankshaft pulley side
B: Flywheel side
I2RH0B140110-01
I2RH0B140111-01
I2RH0B140112-01
I2RH0B140113-01
I2RH0B140114-01