Suzuki Liana RH413, Service Manual

Page: 769 / 1302

Clutch: 5C-8
Clutch Operating Cylinder Removal and
Installation
S3RH0A5306012
Removal
CAUTION
!
Do not allow fluid to get on painted surfaces.
1) Clean around master cylinder reservoir cap and take
out fluid with syringe or such.
2) Disconnect fluid hose (5) from operating cylinder by
loosing union bolt (4).
3) Remove operating cylinder attaching bolts (2) and
operating cylinder assembly (1).
Installation
For air bleeding of master cylinder alone, it must be
removed from vehicle body.
(For procedures of removal and installation of master
cylinder assembly and air bleeding, refer to “Clutch
Master Cylinder Removal and Installation”.)
1) Apply small amount of grease to rod tip.
NOTE
Don’t allow any grease to be on boot.
“A”: Grease 99000–25010
2) Install clutch operating cylinder assembly (1) and
tighten attaching bolts (2) to specified torque.
Tightening torque
Operating cylinder attaching bolt (a): 23 N·m (
2.3 kgf-m, 17.0 lb-ft)
3) Connect clutch fluid hose (4) and tighten union bolt
(3) to specified torque.
Tightening torque
Union bolt (b): 23 N·m (2.3 kgf-m, 17.0 lb-ft)
NOTE
Do not reuse gaskets.
4) Fill master cylinder reservoir with specified brake
fluid and check for fluid leakage.
5) After installation, bleed air from system. (Refer to
“Air Bleeding of Brake System in Section 4A”.)
6) Check clutch pedal free travel and clutch release
margin. (Refer to “Clutch Pedal Inspection”.)
3. Gasket
I2RH01530012-01
I2RH01530013-01
I2RH01530014-01
I2RH01530011-01