Suzuki Liana RH413, Service Manual

Page: 732 / 1302

5B-23 Manual Transmission/Transaxle:
c) Install differential side bearing shim to left case
(3).
d) Apply oil to new O-ring of side bearing retainer
(2), and then install side bearing retainer with O-
ring to left case (3).
e) Tighten side bearing retainer bolts (1) to
specified torque.
NOTE
Install side bearing retainer with its punch
mark (4) facing upward.
Tightening torque
Side bearing retainer bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
11) Check locating springs (2, 4 and 5) for deterioration
and replace with new ones as necessary.
Locating spring
12) Install steel balls (3) and locating springs (2, 4 and 5)
for respective gear shift shaft and tighten bolts (1) to
which sealant have been applied.
“A”: Sealant 99000–31260
Tightening torque
Gear shift locating bolt (a): 13 N·m (1.3 kgf-m,
9.5 lb-ft)
13) Install new snap ring (1) using special tool.
Special tool
(A): 09900–06107
0.996 – 1.025 mm
(0.0392 – 0.0403 in.) 1.11 mm (0.044 in.)
1.026 – 1.055 mm
(0.0404 – 0.0415 in.) 1.14 mm (0.045 in.)
1.056 – 1.085 mm
(0.0416 – 0.0427 in.) 1.17 mm (0.046 in.)
1.086 – 1.115 mm
(0.0428 – 0.0438 in.) 1.20 mm (0.047 in.)
1.116 – 1.145 mm
(0.0439 – 0.0450 in.) 1.23 mm (0.048 in.)
1.146 – 1.175 mm
(0.0451 – 0.0462 in.) 1.26 mm (0.050 in.)
1.176 – 1.205 mm
(0.0463 – 0.0474 in.) 1.29 mm (0.051 in.)
1.206 – 1.235 mm
(0.0475 – 0.0486 in.) 1.32 mm (0.052 in.)
1.236 – 1.265 mm
(0.0487 – 0.0498 in.) 1.35 mm (0.053 in.)
1.266 – 1.295 mm
(0.0499 – 0.0509 in.) 1.38 mm (0.054 in.)
1.296 – 1.325 mm
(0.0510 – 0.0521 in.) 1.41 mm (0.056 in.)
[A]: Upward
Clearance “a” – “b”
Thickness of bearing shim to
be installed
A
1, (a)
3
4
2
I4RH01520046-01
Locating spring free length Standard Service limit
Low speed (2)
53.1 mm
(2.091 in.) 50.5 mm
(1.988 in.)
High speed (4)
45.9 mm
(1.807 in.) 44.0 mm
(1.732 in.)
5th & reverse (5)
29.9 mm
(1.777 in.) 28.5 mm
(1.122 in.)
2. Input shaft
3. Input shaft left bearing
I2RH01520084-01
1
(A)
2
3
I3RH0A520016-01