Suzuki Liana RH413, Service Manual

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Engine Mechanical: 1D-28
Valves and Cylinder Head Removal and
Installation
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Removal
1) Remove engine assembly from vehicle referring to
“Engine Assembly Removal and Installation”.
2) Remove intake manifold rear stiffener (1).
3) Remove oil pan referring to “Oil Pan and Oil Pump
Strainer Removal and Installation in Section 1E”.
4) Remove cylinder head cover referring to “Cylinder
Head Cover Removal and Installation”.
5) Remove timing chain cover referring to Steps 2) to 7)
of “Removal” in “Timing Chain Cover Removal and
Installation”.
6) Remove timing chain referring to Steps 2) to 6) of
“Removal” in “Timing Chain and Chain Tensioner
Removal and Installation”.
7) Remove intake and exhaust camshafts referring to
Steps 3) to 7) of “Removal” in “Camshaft, Tappet and
Shim Removal and installation”.
8) Loosen cylinder head bolts in such order as
indicated in the figure by using a 12 corner socket
wrenches and remove them.
NOTE
Don’t forget to remove bolt (M8) (1) as shown
in the figure.
9) Check all around cylinder head for any other parts
required to be removed or disconnected and remove
or disconnect whatever necessary.
10) Remove exhaust manifold, if necessary referring to
“Exhaust Manifold Removal and Installation in
Section 1K”.
11) Remove cylinder head with intake manifold and
exhaust manifold. Use lifting device, if necessary.
Installation
1) Clean mating surface of cylinder head and cylinder
block. Remove oil, old gasket and dust from mating
surface.
2) Install knock pins (1) to cylinder block.
3) Install new cylinder head gasket (2) to cylinder block.
“Top” mark provided on gasket comes to crankshaft
pulley side, facing up (toward cylinder head side).
4) Make sure that oil jet (venturi plug) (1) is installed
and if it is, that is not clogged. When installing it, be
sure to tighten to specified torque.
Tightening torque
Venturi plug (a): 5 N·m (0.5 kgf-m, 3.5 lb-ft)
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