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TRANSMISSION
SERVICE
TECHNOLOGY

TT100

USER’S GUIDE

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Summary of Contents for TT100

Page 1: ...TRANSMISSION SERVICE TECHNOLOGY TT100 USER S GUIDE...

Page 2: ...When you see one of the symbols shown here be alert to the possibility of personal injury and carefully read the message that follows WARNING MOTION HAZARDS Engine parts that are in motion can cause s...

Page 3: ...ASSES AND VAPORS CAN CAUSE DISCOMFORT ILLNESS AND DEATH Breathing vehicle exhaust emissions can cause sickness injury or death Always work in a properly ventilated area when servicing a vehicle with t...

Page 4: ...ations 6 PREPARATION FOR USE Fitting Organization 7 Standard Fittings Assortment Descriptions 7 Cabinet Drawer Storage Layouts 9 Special Fittings Kits 10 Removing Air From Cylinder 12 OPERATION INSTRU...

Page 5: ...rd Contour 24 Ford Escort 24 Ford Explorer 24 Ford F Series Trucks 25 Ford Taurus Windstar 26 Ford Windstar 26 Mercury Mountaineer 27 Mercury Mystique 27 Mercury Sable 27 General Motors 27 Quick Disco...

Page 6: ...d ATF flowing into the bottom of the cylinder pushes against the separating piston and directs new fluid out the top of the cylinder and back into the vehicle The patented T TECH system makes it IMPOS...

Page 7: ...ded where necessary as part of the procedure for that task Standard Fittings Assortment Descriptions Figure 1 through Figure 14 identify the fittings components in the standard fittings assortment Not...

Page 8: ...pipe fittings Sometimes used to bypass quick connect receptacles Figure 13 Fitting 322 Mercedes Benz and some BMW Figure 8 Fitting 315 and Fitting 316 Any vehicle with 1 4 inch hose connections Figure...

Page 9: ...re is no fitting numbered FIT313 Figure 15 1 Special Fittings Tray 2 Special Fittings Tray 3 Standard Fittings Tray 4 Standard Fittings Tray 5 Storage for Manual 301 302 303 304 305 306 308 307 309 31...

Page 10: ...W 5 Series and 3 Series Special Fittings Kits Optional accessories on TT100 must be ordered separately The special fittings shown in Figure 18 through Figure 34 are stored in small plastic cases Figur...

Page 11: ...Banjo Fittings Figure 31 FIT413 Allison 1000 Series Figure 33 FIT415 90 1 2 Quick Connect Ford Figure 28 FIT410 Saab Figure 30 FIT412 Pre 2005 Dodge Durango Dakota Figure 32 FIT414 3 8 Quick Connect F...

Page 12: ...arge air pocket above the piston the piston can be moved to the top of the cylinder by the following method 1 Set CONTROL VALVE to SERVICE VEHICLE 2 Attach a service hose adapter to one of the service...

Page 13: ...quired by the vehicle to be serviced Once Preparation For Use has been completed a typical service consists of the following procedures in the order presented 1 Fill Cylinder Function 2 Connecting to...

Page 14: ...fer hose Note Although the used fluid will exit only one service hose when filling the cylinder with new fluid it is critical that you connect service hose adapters to both service transfer hoses ever...

Page 15: ...tion typical to foreign vehicles where a rubber hose changes to a steel tubing line There must be a removable hose clamp at this location in order to make a connection Only a few vehicles will be serv...

Page 16: ...on each fitting see Figure 45 to keep the hose from coming off CAUTION Over tightening the adapter hose clamps will destroy the hose ends over a period of time Clamp the hoses down with a snug fit on...

Page 17: ...e piston see Figure 50 The presence of new ATF is normal between the O rings for lubrication of the piston and O rings However if old ATF passes by the O rings and into the new ATF O ring replacement...

Page 18: ...moved from the cylinder 4 Insert your air nozzle into the open end of the other service hose adapter 5 Apply air pressure air pressure should be above 10 psi but should not exceed 20 psi on the system...

Page 19: ...Mitsubishi Is the overflow tank filling with new ATF is gauge reading below 50 psi 345 kPa Call T TECH Technical Support 1 800 328 2921 Orient CONTROL VALVE to SERVICE VEHICLE and retest Does the pre...

Page 20: ...y CONTROL VALVE is set to FILL CYLINDER and retry fill process Fail No Fail No Yes Yes Fail Connect bulk dispenser gun to the SERVICE PORT Retry fill process Attach service hose adapters to the servic...

Page 21: ...pt together in the small plastic box marked FIT407 Instructions 1 The BMW 500 Series FIT407 utilizes an O ring to seal the line instead of the bullet style fitting used on smaller BMW models 2 Use the...

Page 22: ...to help eliminate damaging the fitting Careful handling of the vehicle is the responsibility of the technician T TECH will not accept any liability for vehicle damage 1 Spray the fitting with penetra...

Page 23: ...attery box for the radiator connection see Figure 57 General Ford Notes CAUTION Use caution when servicing Ford products Some Taurus models use a very large snap in fitting that actually holds the tra...

Page 24: ...ce times The following procedure is recommended to improve service times on the above vehicles 1 Connect the T TECH to the vehicle varies by model 2 Start the vehicle set the parking brake and with fo...

Page 25: ...uid runs out follow Step 4 first removing the FIT516 Ford Fill Adapter If no fluid drains out inject another 25 pint of fluid following above instructions Repeat until fluid drains out Follow Step 4 a...

Page 26: ...pt together in the small plastic box marked FIT406 Windstar Taurus Dodge Dakota some Ford 1981 and up and many GM and Chrysler models use various snap in connectors for the cooling lines Field experie...

Page 27: ...sing a small hook awl or screwdriver remove the E clip from the radiator fitting This clip will need to be reinstalled to hold the FIT404 FIT416 male adapter in place during the ATF exchange Note An a...

Page 28: ...plastic cover sliding back onto the cooler line exposing the E clip 2 Using a small hook awl or screwdriver remove the E clip from the radiator fitting This clip will need to be reinstalled to hold t...

Page 29: ...icle stock bolt through the donut fitting with the removed washer added 3 Install the male half of the special fitting FIT411 into the radiator with a supplied nylon gasket 4 When service is completed...

Page 30: ...ve radiator coolant in them This is because the heat exchanger is located inside the transaxle Volvo 850 FIT409 The Volvo 850 uses a fitting that requires special parts to complete a T TECH service CA...

Page 31: ...al Parts List TECH T Failure to follow instructions may cause damage or explosion always shield eyes Read entire instruction manual before use WARNING Do not exceed 75 PSI input pressure when filling...

Page 32: ...433 000 6 Pressure Gauge 251 003 000 7 Quick Connect Male COU120 8 Quick Connect Female COU110 Service Hose Assembly 870 675 000 Tubing Nylon 1 2 outside diameter 44 length 059 212 044 Tubing Nylon 1...

Page 33: ...33 2 12 13 5 7 1 3 4 6 8 9 10 11 14 15 16 REPLACEMENT PARTS LIST CONTINUED Internal Parts List...

Page 34: ...12 002 8 T TECH Cabinet Assembly 134 316 000 9 Fitting Reducer 1 2 stem x 1 4 Tube 253 301 002 10 Fitting Tee 1 2 MPT x 1 2 Tube 253 415 002 11 Check Valve 1 2 MPT 253 095 666 12 Fitting 1 2 MPT x 1 2...

Page 35: ...IT323 Universal 1 2 x 3 8 Male Adapter FIT324 Addidtional Fittings Tools and Accessories Allison Series 1000 Fitting Kit 3 pcs FIT416 3 8 Quick Connect Ford FIT414 1 2 Quick Connect Ford FIT415 90 3 8...

Page 36: ...36 PLUMBING DIAGRAM...

Page 37: ...made in respect to your T TECH is limited to the period of the express warranty set forth above This warranty excludes and does not cover defects malfunctions or failures of your T TECH which were cau...

Page 38: ...1050 2006 Clore Automotive 842 400 010 READ CAREFULLY BEFORE OPERATING UNIT WARNING This product contains chemicals including lead known to the State of California to cause cancer birth defects and ot...

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