Honda Marine BF40D, Manual

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• FORWARD BEVEL GEAR SHIM
1) Set the special tool on a new 35 x 58 x 17 mm bearing.
TOOL:
Bearing height gauge
07LPJ-ZV30200
2) Measure the gap (F) in the special tool as shown.
Determine the tolerance using the following formula and
record it.
Formula: F - 0.5 = Tolerance
Example:
When the gap (F) is 0.6 mm (0.02 in):
0.6 - 0.5 = 0.1
The tolerance is +0.1 mm (+0.004 in).
3) Remove the trim tab from the gear case (P. 11-47).
4) Cross reference the engagement mark located on the trim
tab installation part of the gear case in the position shown
and the tolerance calculated in step 2, and refer to the shim
selection table to determine the required thickness of the
shim (Sf).
5) Select the shims from the forward bevel shims of different
thickness to obtain the required thickness (Sf) by
combining the shims.
<Shim type table>
6) Install the trim tab on the gear case (P. 11-47).
Refer to P. 11-41 for the information on how to read the shim
selection table and shim combination.
[2]
35 x 58 x 17 mm
BEARING
[1]
BEARING HEIGHT
GAUGE
07LPJ-ZV30200
[3] GAP
(DIMENSION F)
[1]
GEAR CASE
[2]
ENGAGEMENT MARK
Engagement mark on gear case
Dimension B: 47.5 0.15 mm (1.87 0.006 in)
[1] Shim type [2] Thickness
[3] Forward bevel shim A 0.10 mm (0.004 in)
[4] Forward bevel shim B 0.15 mm (0.006 in)
[5] Forward bevel shim C 0.30 mm (0.012 in)
[6] Forward bevel shim D 0.50 mm (0.020 in)
[6] Mark [7] Range
1 +0.10 - +0.15 mm (+0.004 - +0.006 in)
2 +0.05 - +0.10 mm (+0.002 - +0.004 in)
3 0.00 - +0.05 mm (0.000 - +0.002 in)
4 -0.05 - 0.00 mm (-0.002 - 0.000 in)
5 -0.10 - -0.05 mm (-0.004 - -0.002 in)
6 -0.15 - -0.10 mm (-0.006 - -0.004 in)
Forward bevel gear shim selection table
[4] Tolerance
0.00 +0.05 +0.10 +0.15
(0.000) (+0.002) (+0.004) (+0.006)
- - - -
+0.05 +0.10 +0.15 +0.20
(+0.002) (+0.004) (+0.006) (+0.008)
1 0.55 (0.022) 0.50 (0.020) 0.45 (0.018) 0.40 (0.016)
2 0.50 (0.020) 0.45 (0.018) 0.40 (0.016) 0.35 (0.014)
3 0.45 (0.018) 0.40 (0.016) 0.35 (0.014) 0.30 (0.012)
4 0.40 (0.016) 0.35 (0.014) 0.30 (0.012) 0.25 (0.010)
5 0.35 (0.014) 0.30 (0.012) 0.25 (0.010) 0.20 (0.008)
6 0.30 (0.012) 0.25 (0.010) 0.20 (0.008) 0.15 (0.006)
[3] Engagement mark
on the gear case
[5] Unit: mm (in)
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