Suzuki 2006 SX4, Service Manual

Page: 477 / 1478

Differential: 3B-39
8) To engage drive bevel pinion and gear correctly, it is pre-required to install drive bevel pinion to differential carrier
properly by using adjusting shim as described on the followings. Shown below is relative positions of drive bevel
pinion, differential carrier and mounting dummy.
Special tool
(A): 09922–76120
(B): 09922–76250
(C): 09922–76140
(D): 09922–76420
(E): 09922–76330
(F): 09922–76150
(G): 09922–76340
(H): 09922–76530
3
2
1
4
5
6
(H)
(B)
(A)
(C)
(D)
(E)
(G)
(F)
“a”
“c”
“b”
“d”
“e”
I5RW0A320046-03
1. Front bearing “a”: Pinion dummy Attachment height 49 mm/1.929 in.
2. Differential carrier “b”: Axle dummy radius 31 mm/1.220 in.
3. Rear bearing “a” + “b”: Mounting dummy size 80 mm/3.149 in.
4. Spacer “c”: Measured dimension
5. Drive bevel pinion “d”: Drive bevel pinion mounting distance 80 mm/3.149 in.
6. Drive bevel gear “e”: Shim size for mounting distance adjustment (“e” = “c”)