Suzuki 2006 SX4, Service Manual

Page: 273 / 1478

Engine Mechanical: 1D-42
Valve seat repair
A valve seat not producing a uniform contact with its
valve or showing width of seating contact that is out of
specified range must be repaired by regrinding or by
cutting and regrinding and finished by lapping.
1) Exhaust valve seat:
Use valve seat cutters (1) to make two cuts as
illustrated in the figure. Two cutters must be used:
the first for making 15
°
angle, and the second for
making 45
°
angle. The second cut must be made to
produce desired seat width.
Seat width for exhaust valve seat
“a”: 1.0 – 1.4 mm (0.0389 – 0.0551 in.)
2) Intake valve seat:
Use valve seat cutters (1) to make three cuts as
illustrated in the figure. Three cutters must be used:
the 1st for making 25
°
angle, the 2nd for making 60
°
angle, and 3rd for making 45
°
angle. The 3rd cut
(45
°
) must be made to produce desired seat width.
Seat width for intake valve seat
“b”: 1.0 – 1.4 mm (0.0389 – 0.0551 in.)
3) Valve lapping:
Lap valve on seat in two steps, first with coarse size
lapping compound applied to face and the second
with fine-size compound, each time using valve
lapper according to usual lapping method.
Cylinder Head Inspection
S6RW0C1406031
• Remove all carbon deposits from combustion
chambers.
NOTE
Do not use any sharp-edged tool to scrape
off carbon deposits. Be careful not to scuff or
nick metal surfaces when decarbonizing. The
same applies to valves and valve seats, too.
I5JB0A142047-02
I2RH0B140105-01