Suzuki 2006 SX4, Service Manual

Page: 748 / 1478

5B-16 Manual Transmission/Transaxle:
Gear Shift and Select Shaft Assembly
Disassembly and Reassembly
S6RW0C5206013
1) Push spring pins out using 2.8 – 3.0 mm (0.11 – 0.12
in.) commercially available spring pin remover and
specified spring pin removers as shown bellow.
Special tool
(A): 09922–85811 4.5 mm
(B): 09925–78210 6.0 mm
2) Inspect component parts for wear, distortion or
damage. If any detect is found, replace detective
part with new one.
NOTE
• When driving in spring pins, prevent shaft
from being bent by supporting it with wood
block.
• Assemble 5th & reverse gear shift cam
with its pit and spring pin aligned.
• Make sure to select an appropriate spring
by identifying the painted colors to keep
gear shifting performance as designed.
– Low speed select spring - Light blue
– Reverse select spring - Pink
1. E-ring 8. Spring pin
2. Washer 9. Gear shift & select shaft
3. Reverse select spring 10. 5th & reverse gear shift cam
4. Gear shift interlock plate 11. Cam guide return spring
5. Ball 12. 5th & reverse gear shift cam guide
6. Gear shift interlock spring 13. Low speed select spring
7. Gear shift & select lever 14. Spring pin remover
I6RW0C520002-01