Suzuki 2006 SX4, Service Manual

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1D-25 Engine Mechanical:
6) Tighten intake and exhaust camshaft timing sprocket
bolts (1) to specified torque. To tighten it, fit a
spanner (2) to hexagonal part (3) at the center of
camshaft to hold it stationary.
Tightening torque
Camshaft timing sprocket bolt (a): 80 N·m (8.0
kgf-m, 57.5 lb-ft)
7) Push back plunger (1) into tensioner body (2), and
hold it at the position by inserting stopper (3) into
body.
8) Install timing chain tensioner adjuster No.2 (1) with
new gasket.
Tightening torque
Timing chain tensioner adjuster No.2 bolt (a): 11
N·m (1.1 kgf-m, 8.0 lb-ft)
Timing chain tensioner adjuster No.2 nut (b): 45
N·m (4.5 kgf-m, 33.0 lb-ft)
9) Pull out stopper (2) from timing chain tensioner
adjuster No.2.
10) Turn crankshaft two rotations clockwise, and then
align timing mark (1) on crankshaft and timing mark
(2) on cylinder block as shown in figure.
At this time, check timing marks (3, 5 and 7) of
sprockets are in match with timing marks (4, 6 and 8)
of cylinder head, cylinder block and lower crank
case.
11) Apply oil to timing chains, tensioner, tensioner
adjusters, sprockets and guides.
12) Install timing chain cover. Refer to “Timing Chain
Cover Removal and Installation” for installation.
13) Install cylinder head cover. Refer to “Cylinder Head
Cover Removal and Installation” for installation.
14) Install oil pan. Refer to “Oil Pan and Oil Pump
Strainer Removal and Installation in Section 1E” for
installation.
15) Install engine assembly to vehicle referring to
“Engine Assembly Removal and Installation”.
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3. Timing mark on crank timing sprocket
4. Timing mark on lower crankcase
5. Timing mark on intake camshaft timing sprocket
6. Timing mark of intake camshaft timing sprocket
7. Timing mark on exhaust camshaft timing sprocket
8. Timing mark of exhaust camshaft timing sprocket
7
8
5
6
1
3
4
2
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